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Vega VEGASON 61 Operating instructions manual
Summary of VEGASON 61
Page 1
Operating instructions ultrasonic sensor for continuous level measurement vegason 61 foundation fieldbus document id: 28790
Page 2: Contents
2 contents vegason 61 • foundation fieldbus 28790-en-150603 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ........................................................
Page 3
3 contents vegason 61 • foundation fieldbus 28790-en-150603 9 dismount 9.1 dismounting steps.......................................................................................................... 45 9.2 disposal ........................................................................................
Page 4: 1 About This Document
4 1 about this document vegason 61 • foundation fieldbus 28790-en-150603 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleasereadthi...
Page 5: 2 For Your Safety
5 2 for your safety vegason 61 • foundation fieldbus 28790-en-150603 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device...
Page 6
6 2 for your safety vegason 61 • foundation fieldbus 28790-en-150603 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thedevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byaffixingthecemarking,weconfirmsu...
Page 7: 3 Product Description
7 3 product description vegason 61 • foundation fieldbus 28790-en-150603 3 product description 3.1 configuration the scope of delivery encompasses: • ultrasonicsensor • documentation – quick setup guide vegason 61 – instructions for optional instrument features – ex-specific"safety instructions" (wi...
Page 8
8 3 product description vegason 61 • foundation fieldbus 28790-en-150603 thetypelabelcontainsthemostimportantdataforidentificationand use of the instrument: • instrument type • article and serial number device • article numbers, documentation • technical data: for example approvals, process temperat...
Page 9
9 3 product description vegason 61 • foundation fieldbus 28790-en-150603 thedataforpowersupplyarespecifiedinchapter"technical data". Theoptionalheatingrequiresitsownoperatingvoltage.Youcanfind details in the supplementary instructions manual "heating for display and adjustment module". This function...
Page 10
10 3 product description vegason 61 • foundation fieldbus 28790-en-150603 youcanfindfurtherinformationintheoperatinginstructions"interface adapter vegaconnect" (document-id 32628). The vegadis 81 is an external display and adjustment unit for vega plics ® sensors. For sensors with double chamber hou...
Page 11: 4 Mounting
11 4mounting vegason 61 • foundation fieldbus 28790-en-150603 4 mounting 4.1 general instructions makesurethatallpartsoftheinstrumentcomingindirectcontact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as process press...
Page 12
12 4mounting vegason 61 • foundation fieldbus 28790-en-150603 maintained.Theexactvalueofthedeadzoneisstatedinchapter "technical data". 1 2 fig. 3: minimum distance to the max. Level 1 dead zone 2 reference plane information: if the medium reaches the transducer, buildup can form on it and cause faul...
Page 13
13 4mounting vegason 61 • foundation fieldbus 28790-en-150603 warning: the housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. When mounting the sensor, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If the senso...
Page 14
14 4mounting vegason 61 • foundation fieldbus 28790-en-150603 fig. 6: vessel with conical bottom socket pieces should be dimensioned so that the lower end of the transducer protrudes at least 10 mm (0.394 in) out of the socket. Ca. 10 mm fig. 7: recommended socket mounting ifthereflectivepropertieso...
Page 15
15 4mounting vegason 61 • foundation fieldbus 28790-en-150603 h d h 80 mm/3" 100 mm/4" 150 mm/6" 150 mm/6" 300 mm/12" 400 mm/16" d fig. 8: deviating socket dimensions in liquids, direct the sensor as perpendicular as possible to the prod- uct surface to achieve optimum measurement results. Fig. 9: a...
Page 16
16 4mounting vegason 61 • foundation fieldbus 28790-en-150603 if large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small,inclinedsheetmetalorplasticbafflesabovetheinstallations scatter the ultrasonic signals and avoid di...
Page 17
17 4mounting vegason 61 • foundation fieldbus 28790-en-150603 fig.13:inflowingliquid throughtheactionoffilling,stirringandotherprocessesinthevessel, dense foams which considerably damp the emitted signals may form on the product surface. If foams are causing measurement errors, the sensor should be ...
Page 18
18 4mounting vegason 61 • foundation fieldbus 28790-en-150603 max. Min. 1 fig. 14: standpipe in the tank 1 vent hole: ø 5 … 10 mm (0.197 … 0.394 in) vegason 61 can be used from tube diameters of 40 mm (1.575 in). Avoid large gaps and thick welding joints when connecting the tubes. Generally carry ou...
Page 19
19 5 connecting to power supply vegason 61 • foundation fieldbus 28790-en-150603 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must only be ca...
Page 20
20 5 connecting to power supply vegason 61 • foundation fieldbus 28790-en-150603 the total capacitance of the cable and of all capacitors must not exceed 10 nf in ex applications. Take note of the corresponding installation regulations for ex applica- tions. In particular, make sure that no potentia...
Page 21
21 5 connecting to power supply vegason 61 • foundation fieldbus 28790-en-150603 11. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the cable 12. Screw the housing lid back on theelectricalconnectionisfinished. 5.3 wiring plan, single chamber housing the...
Page 22
22 5 connecting to power supply vegason 61 • foundation fieldbus 28790-en-150603 i²c 3 4 5 1 2 display typ: 1 2 5 6 7 8 bus sim. Fig. 17: electronics and terminal compartment, single chamber housing 1 plug connector for vegaconnect (i²c interface) 2 spring-loaded terminals for connection of the exte...
Page 23
23 5 connecting to power supply vegason 61 • foundation fieldbus 28790-en-150603 1 2 3 4 5 fig. 19: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover, electronics compartment 4 filter element for air pressure compens...
Page 24
24 5 connecting to power supply vegason 61 • foundation fieldbus 28790-en-150603 1 2 3 display 1 2 i2c fig. 21: terminal compartment, double chamber housing 1 spring-loaded terminals for voltage supply 2 plug connector for vegaconnect (i²c interface) 3 ground terminal for connection of the cable scr...
Page 25
25 5 connecting to power supply vegason 61 • foundation fieldbus 28790-en-150603 5.6 switch-on phase after vegason 61 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: • internal check of t...
Page 26: Module Plicscom
26 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 6 set up with the display and adjustment module plicscom 6.1 insert display and adjustment module the display and adjustment module can be inserted into the sensor and removed again at any time. It is...
Page 27
27 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 6.2 adjustment system 1 2 fig. 25: display and adjustment elements 1 lc display 2 indication of the menu item number 3 adjustment keys • [ok] key: – movetothemenuoverview – confirmselectedmenu – edit ...
Page 28
28 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 approx. 60 minutes after the last pressing of a key, an automatic reset tomeasuredvalueindicationistriggered.Anyvaluesnotconfirmed with [ok] will not be saved. 6.3 setup steps the sensor measures the ...
Page 29
29 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 min.Adjustment 0.00 % = 5.000 m(d) 4.000 m(d) 3. Preparethe%valueforeditingwith[ok] and set the cursor to the requested position with [->]. Set the requested percentage value with [+] and save with [o...
Page 30
30 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 apartfromthemedium,thevesselshapecanalsoinfluencethe measurement. To adapt the sensor to these measuring conditions, thismenuitemoffersdifferentoptionsdependingonwhetherliquid or bulk solid is selecte...
Page 31
31 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 in the menu item "display"youcandefinewhichvalueshouldbe indicated on the display. Displayed value ai-out the respective min. And max. Measured values are saved in the sen- sor. The values are display...
Page 32
32 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 the following functions are available with "echo and false echo curve": • "x-zoom": zoom function for the meas. Distance • "y-zoom":1,2,5and10xsignalmagnificationin"db" • "unzoom":resetthepresentation...
Page 33
33 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 the menu item "extended setting"offersthepossibilitytooptimise vegason 61 for applications in which the level changes very quickly. To do this, select the function "quick level change > 1 m/min.". Ext...
Page 34
34 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 basic adjustment if the "reset" is carried out, the sensor resets the values of the follow- ing menu items to the reset values (see chart): 2) function resetvalue max.Adjustment 0 m(d) min.Adjustment ...
Page 35
35 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 language german this function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the display and adjustment module. A description of the fun...
Page 36
36 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 instrument type serial number 12345678 • dateofmanufacture:dateofthefactorycalibration,e.G.24.March 2015 • software version: edition of the sensor software, e.G. 3.80 date of manufacture 24.March2015 ...
Page 37
37 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 basic adjustment ▶ basic adjustment 1 display diagnostics service info min.Adjustment 1.1 000.0 % = 10.000 m(d) 1.245 m(d) max.Adjustment 1.2 100.0 % = 0.000 m(d) 6.789 m(d) medium 1.3 liquid vessel f...
Page 38
38 6setupwiththedisplayandadjustmentmoduleplicscom vegason 61 • foundation fieldbus 28790-en-150603 service basic adjustment 4 display diagnostics ▶ service info false signal suppression 4.1 change now? Extended setting 4.2 fast level change (> 1 m/min.) simulation 4.3 start simulation? Reset 4.4 re...
Page 39: Adjustment Programs
39 7 set up with pactware and other adjustment programs vegason 61 • foundation fieldbus 28790-en-150603 7 set up with pactware and other adjustment programs 7.1 connectthepcviavegaconnect 3 1 2 fig. 27: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect ...
Page 40
40 7 set up with pactware and other adjustment programs vegason 61 • foundation fieldbus 28790-en-150603 • vegaconnect • power supply unit or processing system 7.2 parameter adjustment with pactware for parameter adjustment of the instrument via a windows pc, the configurationsoftwarepactwareandasui...
Page 41
41 7 set up with pactware and other adjustment programs vegason 61 • foundation fieldbus 28790-en-150603 and echo curves. In addition, there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves. The standard version is available ...
Page 42
42 8maintenanceandfaultrectification vegason 61 • foundation fieldbus 28790-en-150603 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for taking ...
Page 43
43 8maintenanceandfaultrectification vegason 61 • foundation fieldbus 28790-en-150603 error cause rectification instrument does not appear during connection setup profibusdpcable pole-reversed check cable and correct, if necessary incorrect termi- nation check termination at the beginning and end po...
Page 44
44 8maintenanceandfaultrectification vegason 61 • foundation fieldbus 28790-en-150603 information: whenloadingonsite,firstofalltheorderdatamustbedownloaded from the internet (see operating instructions manual "electronics module"). The electronics modules are adapted to the respective sensor and dis...
Page 45: 9 Dismount
45 9 dismount vegason 61 • foundation fieldbus 28790-en-150603 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "mounting...
Page 46: 10 Supplement
46 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 10 supplement 10.1 technical data general data materials,wettedparts Ʋ transducer pvdf Ʋ sealtransducer/processfitting epdm,fkm Ʋ processfittingg1½din3852-a-b pvdf Ʋ processfitting1½nptasmeb1.20.1 pvdf materials,non-wettedparts Ʋ hous...
Page 47
47 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 referenceconditionstomeasuringaccuracy(accordingtodinen60770-1) referenceconditionsaccordingtodinen61298-1 Ʋ temperature +18…+30°c(+64…+86°f) Ʋ relativehumidity 45…75% Ʋ air pressure 860…1060mbar/86…106kpa(12.5…15.4psig) other referen...
Page 48
48 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 process temperature (transducer temperature) Ʋ sealepdm -40…+80°c(-40…+176°f) Ʋ sealfkm -20…+80°c(-4…+176°f) vibration resistance mechanicalvibrationswith4gand5…100hz 8) electromechanical data - version ip 66/ip 67 and ip 66/ip 68; 0....
Page 49
49 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 Ʋ min.Bendingradius 25 mm (0.984 in) with 25 °c (77 °f) Ʋ diameter approx. 8 mm (0.315 in) Ʋ colour - standard pe black Ʋ colour-standardpur blue Ʋ colour - ex-version blue display and adjustment module voltage supply and data transmi...
Page 50
50 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 housing material version ip-protection class nemaprotection stainless steel, precision casting single chamber ip 66/ip 68 (0.2 bar) ip 68 (1 bar) nema6p nema6p double chamber ip 66/ip 67 ip 66/ip 68 (0.2 bar) ip 68 (1 bar) nema4x nema...
Page 51
51 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 t i simulate alarms out pv field-value mode & status pvf-time lo w -cut off l-type out -scale pv -scale direct indirect indirect sqrt m(d) % lin% min/max adjustment linearization primary value secondary value 2 secondary value 1 senso...
Page 52
52 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 parameter list for device revision 3.0 the following list contains the most important parameters and their meaning: • primary_value – thisistheprocessvalueafteradjustmentandlinearizationwiththestatusofthetransducer block • primary_val...
Page 53
53 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 • cal_point_lo – min./max.-adjustment:lowercalibratedpointofthesensor.Itrefersto'cal_level_lo'.Theunit isdefinedin'sensor_range.Unit' • cal_level_hi – min./max.-adjustment:levelat'cal_point_hi'.Whenwriting'cal_level_hi'and'cal_type'=1...
Page 54
54 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 – update,createnewordeletetheemptyvesselcurve • sound_velocity – set up to suit the process conditions • sound_velocity_unit – unitcodeof'sound_velocity' • temperature – processtemperature.Selectedasinputtoaifbbysetting'channel'=4.Uni...
Page 55
55 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 10.3 dimensions housing in protection ip 66/ip 68 (0.2 bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ø 77 mm (3.03") 117 mm (4.61" ) m20x1,5/ ½ npt ~ 87 mm (3.43") m16x1,5 ø 84 mm (3.31") 120...
Page 56
56 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 housing in protection ip 66/ip 68 (1 bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72" ) ~ 105 mm (4.13") ø 84 mm (3.31") m20x1,5 2 m20x1,5/ ½ npt m16x1,5 3 m20x1,5 m2...
Page 57
57 10 supplement vegason 61 • foundation fieldbus 28790-en-150603 10.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamil...
Page 58
58 notes vegason 61 • foundation fieldbus 28790-en-150603.
Page 59
59 notes vegason 61 • foundation fieldbus 28790-en-150603.
Page 60
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28790-en-150603 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...