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- VEGASWING 66
- Operating Instructions Manual
Vega VEGASWING 66 Operating Instructions Manual
Summary of VEGASWING 66
Page 1
Operating instructions vibrating level switch for liquids under extreme process temperatures and pressures vegaswing 66 - two-wire document id: 43758.
Page 2: Contents
2 contents vegaswing 66 • - two-wire 43758-en-151111 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ...............................................................
Page 3
3 contents vegaswing 66 • - two-wire 43758-en-151111 safety instructions for ex areas takenoteoftheexspecificsafetyinstructionsforexapplications. These instructions are attached as documents to each instrument with ex approval and are part of the operating instructions manual. Editing status: 2015-1...
Page 4: 1 About This Document
4 1 about this document vegaswing 66 • - two-wire 43758-en-151111 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleasereadthisinform...
Page 5: 2 For Your Safety
5 2 for your safety vegaswing 66 • - two-wire 43758-en-151111 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the re...
Page 6
6 2 for your safety vegaswing 66 • - two-wire 43758-en-151111 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thisdevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byattachingthecemark,vegaprovidesaconfir...
Page 7: 3 Product Description
7 3 product description vegaswing 66 • - two-wire 43758-en-151111 3 product description 3.1 configuration the scope of delivery encompasses: • vegaswing 66 point level switch • documentation – this operating instructions manual – supplementary instructions manual "plug connector for level sensors" (...
Page 8
8 3 product description vegaswing 66 • - two-wire 43758-en-151111 1 2 3 4 5 fig. 2: vegaswing 66 with plastic housing and tube extension 1 housing lid 2 housing with electronics 3 temperature adapter 4 processfitting 5 tube extension thetypelabelcontainsthemostimportantdataforidentificationand use o...
Page 9
9 3 product description vegaswing 66 • - two-wire 43758-en-151111 3.2 principle of operation vegaswing 66 is a point level sensor with tuning fork for point level detection. It is designed for industrial use in all areas of process technology and can be used in liquids. It is particularly suitable f...
Page 10
10 3 product description vegaswing 66 • - two-wire 43758-en-151111 3.4 storage and transport your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on iso 4180. The packaging of standard instruments consists of env...
Page 11
11 3 product description vegaswing 66 • - two-wire 43758-en-151111 • harting han 7d • harting han 8d • amphenol-tuchel.
Page 12: 4 Mounting
12 4 mounting vegaswing 66 • - two-wire 43758-en-151111 4 mounting 4.1 general instructions make sure that all parts of the instrument coming in direct contact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as process ...
Page 13
13 4 mounting vegaswing 66 • - two-wire 43758-en-151111 1 2 fig. 4: horizontal mounting 1 switching point 2 markingontopwiththreadedversions,markingalignedtoflangeholeswith flangeversions 1 2 fig. 5: horizontal installation (recommended mounting position, particularly for adhesive products) 1 switch...
Page 14
14 4 mounting vegaswing 66 • - two-wire 43758-en-151111 you can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cableentry.Rainandcondensationwatercanthusdrainoff.Thisap- plies mainly to outdoor mounting as well as inst...
Page 15
15 4 mounting vegaswing 66 • - two-wire 43758-en-151111 make sure that with instruments with 1" npt thread, the screw-in opening on the vessel has an inside diameter of at least 29.5 mm (1.16 in). To mount the sensor, proceed as follows: 1. Screw the vegaswing 66 into the mounting boss up to the sto...
Page 16
16 4 mounting vegaswing 66 • - two-wire 43758-en-151111 1 2 fig. 8: mounting the instrument on insulated vessels. 1 temperature isolation - max. 50 mm (1.97 in) 2 ambient temperature on the housing ifvegaswing66ismountedinthefillingstream,unwantedfalse measurement signals can be generated. For this ...
Page 17
17 4 mounting vegaswing 66 • - two-wire 43758-en-151111 not use an overly long extension tube (optional) for vegaswing 66, instead check if it is possible to mount a short level switch vegas- wing66onthesideofthevesselinhorizontalposition. Extreme vibration caused by the process or the equipment, e....
Page 18
18 5 connecting to power supply vegaswing 66 • - two-wire 43758-en-151111 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must only be carried o...
Page 19
19 5 connecting to power supply vegaswing 66 • - two-wire 43758-en-151111 1. Unscrew the housing lid 2. Loosen compression nut of the cable entry gland 3. Remove approx. 10 cm (4 in) of the cable mantle, strip approx. 1 cm (0.4 in) of insulation from the ends of the individual wires 4. Insert the ca...
Page 20
20 5 connecting to power supply vegaswing 66 • - two-wire 43758-en-151111 9 4 7 1 5 3 2 6 8 on 4 3 2 test 1 z 1 2 0,7 max min g / cm3 0,47 fig. 12: electronics and terminal compartment, single chamber housing 1 control lamp - fault indication (red) 2 control lamp - switching status (yellow) 3 contro...
Page 21
21 5 connecting to power supply vegaswing 66 • - two-wire 43758-en-151111 4 3 2 1 + - 1 2 3 4 1 fig. 13: wiring plan, single chamber housing 1 signal conditioning instrument.
Page 22: 6 Setup
22 6 setup vegaswing 66 • - two-wire 43758-en-151111 6 setup 6.1 general information thefiguresinbracketsrefertothefollowingillustrations. Inthebasicsetting,productswithadensity≥0.7g/cm³(0.025lbs/in³) can be detected. For products with lower density, you have to set the switchto≥0.47g/cm³(0.017lbs/i...
Page 23
23 6 setup vegaswing 66 • - two-wire 43758-en-151111 6.2 adjustment elements 4 1 5 3 2 6 z fig. 14: electronics module - two-wire output 1 signal lamp - red (led) 2 signal lamp - yellow (led) 3 signal lamp - green (led) 4 dil switch for mode adjustment 5 dil switch for sensitivity adjustment 6 test ...
Page 24
24 6 setup vegaswing 66 • - two-wire 43758-en-151111 with the mode adjustment (min./max.) you can determine the output current. Note: when using a signal conditioning instrument, always set the mode switch (4) to max. Mode. In this case, you select the requested mode according to the "func- tion cha...
Page 25
25 6 setup vegaswing 66 • - two-wire 43758-en-151111 note: keep in mind that the mode switch of vegaswing 66 must be always set to "max.". Sensor signal con- ditioning instrument mode on the signal con- ditioning instrument level signal cur- rent - sensor signal lamp - green voltage sup- ply signal ...
Page 26
26 6 setup vegaswing 66 • - two-wire 43758-en-151111 • signal conditioning instrument vegator 121, 122, 636 ex, vegalog or splc (safety-oriented plc) thevegaswing66isqualifiedforuseinmeasuringchainsoflevel sil2 according to iec 61508 (redundant, level sil3) and is approved according to whg. The meas...
Page 27
27 6 setup vegaswing 66 • - two-wire 43758-en-151111 4 pushing the test key on the signal conditioning instrument vegator 121, 122 a test key is lowered in the front plate of the vegator 121 and 122 signal conditioning instruments. Push the test key for > 2 seconds with a suitable object. Hence a te...
Page 28
28 6 setup vegaswing 66 • - two-wire 43758-en-151111 procedure 1. Carry out the function test according to the above description (1 short interruption of the supply line to the sensor. Separatetheinstrumentbriefly(>2s)fromvoltagesupplyorpush the test key. Check the results of the test. Make sure the...
Page 29
29 6 setup vegaswing 66 • - two-wire 43758-en-151111 2. Set the mode switch (min./max.) check if the switching status changes (signal lamp - switching status). By doing so, you can check the function of the measuring system. If this is not the case, then there is a fault in the measuring sys- tem. M...
Page 30
30 6 setup vegaswing 66 • - two-wire 43758-en-151111 3 2 1 16 i/ma 8 3,6 1,5 1,5 1,5 t/s fig. 37: flow chart of the function test 1 fault message 2 empty signal 3 full signal check if all three switching conditions occur in the correct sequence and the stated time period. If this is not the case, th...
Page 31
31 6 setup vegaswing 66 • - two-wire 43758-en-151111 note: whenusedasoverfillprotectionaccordingtowhganduseinmeas- uring chains according iec 61508, mode b is not permitted. Test assessment (splc) test passed • interferencesignal( • uncovered(approx.8ma)≥1s • covered(approx.16ma)≥1s test not passed ...
Page 32
32 7maintenanceandfaultrectification vegaswing 66 • - two-wire 43758-en-151111 7 maintenanceandfaultrectification 7.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 7.2 rectify faults the operator of the system is responsible for taking suitab...
Page 33
33 7maintenanceandfaultrectification vegaswing 66 • - two-wire 43758-en-151111 error cause rectification red control lamp lights up error on the vibrating el- ement check if the vibrating element is damaged or extreme- ly corroded. Interference on the elec- tronics module exchanging the electronics ...
Page 34: 8 Dismount
34 8 dismount vegaswing 66 • - two-wire 43758-en-151111 8 dismount 8.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters "mounting" and "connecting to ...
Page 35: 9 Supplement
35 9 supplement vegaswing 66 • - two-wire 43758-en-151111 9 supplement 9.1 technical data general data material 316l corresponds to 1.4404 or 1.4435 materials, wetted parts Ʋ processfitting-thread(upto100bar) inconel 718 Ʋ processfitting-thread(upto160bar) inconel 718 Ʋ processfitting-flange 316l Ʋ ...
Page 36
36 9 supplement vegaswing 66 • - two-wire 43758-en-151111 Ʋ inconel 718 74 mm (2.91 in) sensor length (l) - tube version Ʋ 316l, alloy c22 (2.4602) 260 … 3000 mm (10.24 … 118.1 in) Ʋ inconel 718 260 … 3000 mm (10.24 … 118.1 in) weight Ʋ instrument weight (depending on processfitting) approx. 0.8 … 4...
Page 37
37 9 supplement vegaswing 66 • - two-wire 43758-en-151111 measuring accuracy deviation ± 1 mm (0.04 in) influenceoftheproductdensityontheswitchingpoint 1 2 4 3 5 6 1,2 (0,043) 1 (0,036) 0,8 (0,029) 0,6 (0,022) 1,4 (0,051) 1,6 (0,058) 1,8 (0,065) 2 (0,072) 2,2 (0,079) 2,4 (0,087) 10 (0.39") 0 0,4 (0,...
Page 38
38 9 supplement vegaswing 66 • - two-wire 43758-en-151111 repeatability 0.1 mm (0.004 in) hysteresis approx. 2 mm (0.08 in) with vertical installation switching delay approx.1s(on/off) measuring frequency approx.1400hz ambient conditions ambient temperature on the housing -40…+70°c(-40…+158°f) stora...
Page 39
39 9 supplement vegaswing 66 • - two-wire 43758-en-151111 450 °c (842 °f) -196 °c (-321 °f) -40 °c (-40 °f) 0 °c (32 °f) 50 °c (122 °f) 70 °c (158 °f) -20 °c (-4 °f) 250 °c (482 °f) -110 °c (-166 °f) 1 2 fig. 51: ambient temperature - process temperature 1 ambient temperature in °c (°f) 2 process te...
Page 40
40 9 supplement vegaswing 66 • - two-wire 43758-en-151111 electromechanical data - version ip 66/ip 68 (1 bar) cable entry Ʋ single chamber housing – 1 x ip 68 cable gland m20 x 1.5; 1 x blind plug m20 x 1.5 or: – 1 x closing cap ½ npt, 1 x blind plug ½ npt connection cable Ʋ wire cross-section > 0....
Page 41
41 9 supplement vegaswing 66 • - two-wire 43758-en-151111 for that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.Vega.Com, "vega tools" and "instrument search" as well as in the general download ...
Page 42
42 9 supplement vegaswing 66 • - two-wire 43758-en-151111 vegaswing 66, compact version 41 ø 33,7 mm (1.33") ø 33,7 mm (1.33") g 1, 1 npt 40 mm (1.57") 74 mm (2.91") 320 mm (12.60") 40 mm (1.57") 74 mm (2.91") 323 mm (12.72") 1 dn50 pn40 fig. 54: vegaswing 66, compact version 1 sealing surface.
Page 43
43 9 supplement vegaswing 66 • - two-wire 43758-en-151111 vegaswing 66, tube version 41 ø 33,7 mm (1.33") ø 21,3 mm (0.84") ø 29,2 mm (1.15") g 1, 1 npt 40 mm (1.57") 85 mm (3.35") ø 29,2 mm (1.15") 40 mm (1.57") 85 mm (3.35") 320 mm (12.60") l l 1 ø 33,7 mm (1.33") 323 mm (12.72") dn50 pn40 fig. 55...
Page 44
44 9 supplement vegaswing 66 • - two-wire 43758-en-151111 9.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamilien sind ...
Page 45
45 notes vegaswing 66 • - two-wire 43758-en-151111.
Page 46
46 notes vegaswing 66 • - two-wire 43758-en-151111.
Page 47
47 notes vegaswing 66 • - two-wire 43758-en-151111.
Page 48
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 43758-en-151 11 1 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subj...