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Volkswagen 01M User Manual - page 31
AUTO TRANS DIAGNOSIS - 01M
Article Text (p. 31)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:28PM
Fig. 33: Installing Piston Into One-Way Clutch
Courtesy of Volkswagen United States, Inc.
PLANETARY CARRIER
NOTE: Disassembly and reassembly procedures are not available from
manufacturer.
Inspection & Adjustment
1) Inspect planetary carrier, pinion gears, sun gears and
related parts for wear or damage. Replace parts as necessary.
2) Assemble sun gear drive shells, planetary carrier, small
sun gear, pinion drive transfer gear and all related bearings and
washers onto small planetary drive shaft. See Figs. 17 and 20.
3) Place assembly into transaxle case. Install adjustment
shim, washer and bolt to pinion drive transfer gear end of small
planetary drive shaft. Using a screwdriver, lock large sun gear drive
shell to transaxle case. See Fig. 19. Tighten bolt to 22 ft. lbs. (30
N.m).
4) Place Dial Indicator Support (VW 382/7) on top of
assembly. See Fig. 34. Measure end play of small sun gear drive shaft.
5) If end play is not .009-.014 (.23-.37 mm), replace
adjustment shim. Adjustment shims range in thickness from .040" (1.00
mm) to .114" (2.90 mm) in .004" (.10 mm) increments.
Fig. 34: Adjusting Planetary Carrier End Play
Courtesy of Volkswagen United States, Inc.
Summary of 01M
Page 1
Auto trans diagnosis - 01m article text 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm article beginning automatic transmissions volkswagen type 01m cabrio, golf, golf iii, gti jetta, jetta iii, passat ap...
Page 2
Auto trans diagnosis - 01m article text (p. 2) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 1: cross-sectional view of transaxle components courtesy of volkswagen united states, inc..
Page 3
Auto trans diagnosis - 01m article text (p. 3) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 2: identifying tcm & shift lock electrical components courtesy of volkswagen united states, inc. The tran...
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Auto trans diagnosis - 01m article text (p. 4) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm engaged depending on engine load and vehicle speed. Power from the transmission is connected to the drive pini...
Page 5
Auto trans diagnosis - 01m article text (p. 5) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm lubrication & adjustments note: see appropriate automatic transmission servicing article in transmission servi...
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Auto trans diagnosis - 01m article text (p. 6) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm check valve body for sticking valve(s) or faulty shift solenoid(s). Erratic or harsh shifts short in wiring to...
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Auto trans diagnosis - 01m article text (p. 7) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm wear. If transaxle does not operate in manual reverse gear, check reverse apply clutch and reverse brake clutc...
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Auto trans diagnosis - 01m article text (p. 8) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 2h-1m ............................................ 32-28 1m-1h ............................................ 32...
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Auto trans diagnosis - 01m article text (p. 9) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm all models are equipped with an electronic shift lock system. Tcm controls shift lock system. See fig. 2. This...
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Auto trans diagnosis - 01m article text (p. 10) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 4: exploded view of shift lock & gear selector assembly courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 11) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm note: perform the following adjustments in order given. Control cable adjustment loosen lock screw at gear se...
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Auto trans diagnosis - 01m article text (p. 12) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm removal & installation (control cable) remove lower cover from center console. Remove circlip from control ca...
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Auto trans diagnosis - 01m article text (p. 13) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 5) remove shift lock cable from under dash near a/c-heater housing and remove from vehicle. To install, posit...
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Auto trans diagnosis - 01m article text (p. 14) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm box to tcm vehicle harness. Leave tcm disconnected. 3) measure voltage and resistance between specified socke...
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Auto trans diagnosis - 01m article text (p. 15) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 11: testing tcm harness & components (2 of 4) courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 16) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 12: testing tcm harness & components (3 of 4) courtesy of volkswagen united states, inc. Fig. 13: testin...
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Auto trans diagnosis - 01m article text (p. 17) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm hydraulic pressure check operation of apply and brake clutches by air checking fluid passages of valve body a...
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Auto trans diagnosis - 01m article text (p. 18) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm on-vehicle service drive axle shafts see appropriate axle shafts article in axle shafts & transfer cases sect...
Page 19
Auto trans diagnosis - 01m article text (p. 19) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 3) remove all clutches with support tube, 2nd-4th gear clutch plates, springs and spring caps together. See f...
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Auto trans diagnosis - 01m article text (p. 20) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 15: checking turbine shaft end play courtesy of volkswagen united states, inc. Fig. 16: removing oil pum...
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Auto trans diagnosis - 01m article text (p. 21) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 17: exploded view of transaxle components courtesy of volkswagen united states, inc. Fig. 18: removing t...
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Auto trans diagnosis - 01m article text (p. 22) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 19: locking small sun gear drive shell courtesy of volkswagen united states, inc. Fig. 20: removing smal...
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Auto trans diagnosis - 01m article text (p. 23) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 21: removing planetary carrier & reverse brake clutch assembly courtesy of volkswagen united states, inc...
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Auto trans diagnosis - 01m article text (p. 24) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm remove pressing adapter. Remove input transfer gear assembly from transaxle case. 5) remove speedometer drive...
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Auto trans diagnosis - 01m article text (p. 25) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 23: exploded view of drive gear assembly courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 26) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 24: removing bearing adjuster ring bearing carrier courtesy of volkswagen united states, inc. Fig. 25: l...
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Auto trans diagnosis - 01m article text (p. 27) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 26: exploded view of drive pinion & output gear assembly courtesy of volkswagen united states, inc. Fig....
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Auto trans diagnosis - 01m article text (p. 28) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm component disassembly & reassembly final drive 1) disassemble differential. See fig. 28. If ring gear or diff...
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Auto trans diagnosis - 01m article text (p. 29) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm oil pump & 2nd-4th brake clutch piston disassemble oil pump and 2nd-4th brake clutch piston. Check for worn o...
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Auto trans diagnosis - 01m article text (p. 30) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm one-way clutch 1) disassemble one-way clutch. Check for worn or damaged parts and replace as necessary. Compr...
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Auto trans diagnosis - 01m article text (p. 31) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 33: installing piston into one-way clutch courtesy of volkswagen united states, inc. Planetary carrier n...
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Auto trans diagnosis - 01m article text (p. 32) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm apply clutch plate applications apply clutch plate applications ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
Page 33
Auto trans diagnosis - 01m article text (p. 33) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 35: exploded view of reverse apply clutch assembly courtesy of volkswagen united states, inc. Reverse & ...
Page 34
Auto trans diagnosis - 01m article text (p. 34) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm change shaft. Install parking pawl pin (if removed). Using a center punch, peen parking pawl pin. Install ope...
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Auto trans diagnosis - 01m article text (p. 35) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 37: removing output gear roller bearing courtesy of volkswagen united states, inc. Valve body note: disa...
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Auto trans diagnosis - 01m article text (p. 36) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 38: exploded view of 1st-3rd apply clutch courtesy of volkswagen united states, inc..
Page 37
Auto trans diagnosis - 01m article text (p. 37) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 39: removing & installing spring circlip courtesy of volkswagen united states, inc. 3) install new seal ...
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Auto trans diagnosis - 01m article text (p. 38) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 41: installing clutch housing circlip courtesy of volkswagen united states, inc. 4th apply clutch note: ...
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Auto trans diagnosis - 01m article text (p. 39) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 42: exploded view of 4th apply clutch courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 40) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm transaxle reassembly final drive & transfer gears note: reassembly procedures include bearing and shim adjust...
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Auto trans diagnosis - 01m article text (p. 41) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 44: locating final drive roller bearings, races & adjustment shims courtesy of volkswagen united states,...
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Auto trans diagnosis - 01m article text (p. 42) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm result in zero end play. * next, subtract .008" (.220 mm) to achieve required preload. * total shim thickness...
Page 43
Auto trans diagnosis - 01m article text (p. 43) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm needle bearing (flat side facing input gear) into transaxle case. See figs. 1, 44 and 47. Align lugs on outer...
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Auto trans diagnosis - 01m article text (p. 44) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 48: aligning lugs on input transfer gear roller bearings courtesy of volkswagen united states, inc. Fig....
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Auto trans diagnosis - 01m article text (p. 45) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 5) add dished washer thickness to distance measured in step 3). Subtract .007" (.180 mm) to obtain shim thick...
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Auto trans diagnosis - 01m article text (p. 46) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm table. Differential roller bearing specifications ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
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Auto trans diagnosis - 01m article text (p. 47) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm transmission note: soak all friction-faced clutch plates in atf for at least 15 minutes before installation. ...
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Auto trans diagnosis - 01m article text (p. 48) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 54: installing planetary carrier & axial needle bearing courtesy of volkswagen united states, inc. Fig. ...
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Auto trans diagnosis - 01m article text (p. 49) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 56: installing reverse brake clutch plates courtesy of volkswagen united states, inc. Fig. 57: installin...
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Auto trans diagnosis - 01m article text (p. 50) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 58: installing circlips courtesy of volkswagen united states, inc. Fig. 59: checking reverse brake clutc...
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Auto trans diagnosis - 01m article text (p. 51) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm outer ................................................ 7 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
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Auto trans diagnosis - 01m article text (p. 52) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 62: installing small planetary drive shaft courtesy of volkswagen united states, inc. 7) install bearing...
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Auto trans diagnosis - 01m article text (p. 53) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 63: installing 4th apply clutch & impeller shaft courtesy of volkswagen united states, inc. Fig. 64: ins...
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Auto trans diagnosis - 01m article text (p. 54) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 65: installing support tube courtesy of volkswagen united states, inc. Fig. 66: checking turbine shaft e...
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Auto trans diagnosis - 01m article text (p. 55) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 13) do not install top outer splined clutch plate or waved spring washer. Determine clearance of 2nd-4th brak...
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Auto trans diagnosis - 01m article text (p. 56) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 69: measuring oil pump flange-to-clutch plate courtesy of volkswagen united states, inc. Fig. 70: measur...
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Auto trans diagnosis - 01m article text (p. 57) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 72: installing valve body courtesy of volkswagen united states, inc. Torque specifications torque specif...
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Auto trans diagnosis - 01m article text (p. 58) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm valve body bolts .................................. 44 (5) valve body conductor strip bolt .....................
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Auto trans diagnosis - 01m article text (p. 59) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm pedal. Print screen. 4) while observing scan tool display, slowly press accelerator pedal until display reads...
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Auto trans diagnosis - 01m article text (p. 60) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 73: 1995 transaxle wiring diagram (cabrio, golf & jetta 2.0l - early production).
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Auto trans diagnosis - 01m article text (p. 61) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 74: 1995 transaxle wiring diagram (cabrio 2.0l - late production).
Page 62
Auto trans diagnosis - 01m article text (p. 62) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 75: 1995 transaxle wiring diagram (golf & jetta 2.0l - late production).
Page 63
Auto trans diagnosis - 01m article text (p. 63) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 76: 1995 transaxle wiring diagram (jetta 2.8l).
Page 64
Auto trans diagnosis - 01m article text (p. 64) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 77: 1995 transaxle wiring diagram (passat).
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Auto trans diagnosis - 01m article text (p. 65) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 78: 1996 transaxle wiring diagram (cabrio).
Page 66
Auto trans diagnosis - 01m article text (p. 66) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 79: 1996 transaxle wiring diagram (golf 2.0l & jetta 2.0l & 2.8l).
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Auto trans diagnosis - 01m article text (p. 67) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 80: 1996 transaxle wiring diagram (passat) end of article.