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- User Manual
Volkswagen 01M User Manual - page 39
Summary of 01M
Page 1
Auto trans diagnosis - 01m article text 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm article beginning automatic transmissions volkswagen type 01m cabrio, golf, golf iii, gti jetta, jetta iii, passat ap...
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Auto trans diagnosis - 01m article text (p. 2) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 1: cross-sectional view of transaxle components courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 3) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 2: identifying tcm & shift lock electrical components courtesy of volkswagen united states, inc. The tran...
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Auto trans diagnosis - 01m article text (p. 4) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm engaged depending on engine load and vehicle speed. Power from the transmission is connected to the drive pini...
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Auto trans diagnosis - 01m article text (p. 5) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm lubrication & adjustments note: see appropriate automatic transmission servicing article in transmission servi...
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Auto trans diagnosis - 01m article text (p. 6) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm check valve body for sticking valve(s) or faulty shift solenoid(s). Erratic or harsh shifts short in wiring to...
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Auto trans diagnosis - 01m article text (p. 7) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm wear. If transaxle does not operate in manual reverse gear, check reverse apply clutch and reverse brake clutc...
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Auto trans diagnosis - 01m article text (p. 8) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 2h-1m ............................................ 32-28 1m-1h ............................................ 32...
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Auto trans diagnosis - 01m article text (p. 9) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm all models are equipped with an electronic shift lock system. Tcm controls shift lock system. See fig. 2. This...
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Auto trans diagnosis - 01m article text (p. 10) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 4: exploded view of shift lock & gear selector assembly courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 11) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm note: perform the following adjustments in order given. Control cable adjustment loosen lock screw at gear se...
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Auto trans diagnosis - 01m article text (p. 12) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm removal & installation (control cable) remove lower cover from center console. Remove circlip from control ca...
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Auto trans diagnosis - 01m article text (p. 13) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 5) remove shift lock cable from under dash near a/c-heater housing and remove from vehicle. To install, posit...
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Auto trans diagnosis - 01m article text (p. 14) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm box to tcm vehicle harness. Leave tcm disconnected. 3) measure voltage and resistance between specified socke...
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Auto trans diagnosis - 01m article text (p. 15) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 11: testing tcm harness & components (2 of 4) courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 16) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 12: testing tcm harness & components (3 of 4) courtesy of volkswagen united states, inc. Fig. 13: testin...
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Auto trans diagnosis - 01m article text (p. 17) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm hydraulic pressure check operation of apply and brake clutches by air checking fluid passages of valve body a...
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Auto trans diagnosis - 01m article text (p. 18) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm on-vehicle service drive axle shafts see appropriate axle shafts article in axle shafts & transfer cases sect...
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Auto trans diagnosis - 01m article text (p. 19) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 3) remove all clutches with support tube, 2nd-4th gear clutch plates, springs and spring caps together. See f...
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Auto trans diagnosis - 01m article text (p. 20) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 15: checking turbine shaft end play courtesy of volkswagen united states, inc. Fig. 16: removing oil pum...
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Auto trans diagnosis - 01m article text (p. 21) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 17: exploded view of transaxle components courtesy of volkswagen united states, inc. Fig. 18: removing t...
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Auto trans diagnosis - 01m article text (p. 22) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 19: locking small sun gear drive shell courtesy of volkswagen united states, inc. Fig. 20: removing smal...
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Auto trans diagnosis - 01m article text (p. 23) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 21: removing planetary carrier & reverse brake clutch assembly courtesy of volkswagen united states, inc...
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Auto trans diagnosis - 01m article text (p. 24) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm remove pressing adapter. Remove input transfer gear assembly from transaxle case. 5) remove speedometer drive...
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Auto trans diagnosis - 01m article text (p. 25) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 23: exploded view of drive gear assembly courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 26) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 24: removing bearing adjuster ring bearing carrier courtesy of volkswagen united states, inc. Fig. 25: l...
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Auto trans diagnosis - 01m article text (p. 27) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 26: exploded view of drive pinion & output gear assembly courtesy of volkswagen united states, inc. Fig....
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Auto trans diagnosis - 01m article text (p. 28) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm component disassembly & reassembly final drive 1) disassemble differential. See fig. 28. If ring gear or diff...
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Auto trans diagnosis - 01m article text (p. 29) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm oil pump & 2nd-4th brake clutch piston disassemble oil pump and 2nd-4th brake clutch piston. Check for worn o...
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Auto trans diagnosis - 01m article text (p. 30) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm one-way clutch 1) disassemble one-way clutch. Check for worn or damaged parts and replace as necessary. Compr...
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Auto trans diagnosis - 01m article text (p. 31) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 33: installing piston into one-way clutch courtesy of volkswagen united states, inc. Planetary carrier n...
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Auto trans diagnosis - 01m article text (p. 32) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm apply clutch plate applications apply clutch plate applications ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
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Auto trans diagnosis - 01m article text (p. 33) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 35: exploded view of reverse apply clutch assembly courtesy of volkswagen united states, inc. Reverse & ...
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Auto trans diagnosis - 01m article text (p. 34) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm change shaft. Install parking pawl pin (if removed). Using a center punch, peen parking pawl pin. Install ope...
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Auto trans diagnosis - 01m article text (p. 35) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 37: removing output gear roller bearing courtesy of volkswagen united states, inc. Valve body note: disa...
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Auto trans diagnosis - 01m article text (p. 36) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 38: exploded view of 1st-3rd apply clutch courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 37) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 39: removing & installing spring circlip courtesy of volkswagen united states, inc. 3) install new seal ...
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Auto trans diagnosis - 01m article text (p. 38) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 41: installing clutch housing circlip courtesy of volkswagen united states, inc. 4th apply clutch note: ...
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Auto trans diagnosis - 01m article text (p. 39) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 42: exploded view of 4th apply clutch courtesy of volkswagen united states, inc..
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Auto trans diagnosis - 01m article text (p. 40) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm transaxle reassembly final drive & transfer gears note: reassembly procedures include bearing and shim adjust...
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Auto trans diagnosis - 01m article text (p. 41) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 44: locating final drive roller bearings, races & adjustment shims courtesy of volkswagen united states,...
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Auto trans diagnosis - 01m article text (p. 42) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm result in zero end play. * next, subtract .008" (.220 mm) to achieve required preload. * total shim thickness...
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Auto trans diagnosis - 01m article text (p. 43) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm needle bearing (flat side facing input gear) into transaxle case. See figs. 1, 44 and 47. Align lugs on outer...
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Auto trans diagnosis - 01m article text (p. 44) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 48: aligning lugs on input transfer gear roller bearings courtesy of volkswagen united states, inc. Fig....
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Auto trans diagnosis - 01m article text (p. 45) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 5) add dished washer thickness to distance measured in step 3). Subtract .007" (.180 mm) to obtain shim thick...
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Auto trans diagnosis - 01m article text (p. 46) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm table. Differential roller bearing specifications ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
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Auto trans diagnosis - 01m article text (p. 47) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm transmission note: soak all friction-faced clutch plates in atf for at least 15 minutes before installation. ...
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Auto trans diagnosis - 01m article text (p. 48) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 54: installing planetary carrier & axial needle bearing courtesy of volkswagen united states, inc. Fig. ...
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Auto trans diagnosis - 01m article text (p. 49) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 56: installing reverse brake clutch plates courtesy of volkswagen united states, inc. Fig. 57: installin...
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Auto trans diagnosis - 01m article text (p. 50) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 58: installing circlips courtesy of volkswagen united states, inc. Fig. 59: checking reverse brake clutc...
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Auto trans diagnosis - 01m article text (p. 51) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm outer ................................................ 7 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
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Auto trans diagnosis - 01m article text (p. 52) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 62: installing small planetary drive shaft courtesy of volkswagen united states, inc. 7) install bearing...
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Auto trans diagnosis - 01m article text (p. 53) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 63: installing 4th apply clutch & impeller shaft courtesy of volkswagen united states, inc. Fig. 64: ins...
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Auto trans diagnosis - 01m article text (p. 54) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 65: installing support tube courtesy of volkswagen united states, inc. Fig. 66: checking turbine shaft e...
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Auto trans diagnosis - 01m article text (p. 55) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm 13) do not install top outer splined clutch plate or waved spring washer. Determine clearance of 2nd-4th brak...
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Auto trans diagnosis - 01m article text (p. 56) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 69: measuring oil pump flange-to-clutch plate courtesy of volkswagen united states, inc. Fig. 70: measur...
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Auto trans diagnosis - 01m article text (p. 57) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 72: installing valve body courtesy of volkswagen united states, inc. Torque specifications torque specif...
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Auto trans diagnosis - 01m article text (p. 58) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm valve body bolts .................................. 44 (5) valve body conductor strip bolt .....................
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Auto trans diagnosis - 01m article text (p. 59) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm pedal. Print screen. 4) while observing scan tool display, slowly press accelerator pedal until display reads...
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Auto trans diagnosis - 01m article text (p. 60) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 73: 1995 transaxle wiring diagram (cabrio, golf & jetta 2.0l - early production).
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Auto trans diagnosis - 01m article text (p. 61) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 74: 1995 transaxle wiring diagram (cabrio 2.0l - late production).
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Auto trans diagnosis - 01m article text (p. 62) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:28pm fig. 75: 1995 transaxle wiring diagram (golf & jetta 2.0l - late production).
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Auto trans diagnosis - 01m article text (p. 63) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 76: 1995 transaxle wiring diagram (jetta 2.8l).
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Auto trans diagnosis - 01m article text (p. 64) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 77: 1995 transaxle wiring diagram (passat).
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Auto trans diagnosis - 01m article text (p. 65) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 78: 1996 transaxle wiring diagram (cabrio).
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Auto trans diagnosis - 01m article text (p. 66) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 79: 1996 transaxle wiring diagram (golf 2.0l & jetta 2.0l & 2.8l).
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Auto trans diagnosis - 01m article text (p. 67) 1996 volkswagen golf for volkswagen technical site copyright © 1998 mitchell repair information company, llc thursday, august 19, 1999 11:29pm fig. 80: 1996 transaxle wiring diagram (passat) end of article.