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- Wacker Neuson
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- BS 60-2
- Operator's Manual
Wacker Neuson BS 60-2 Operator's Manual
Summary of BS 60-2
Page 1
Operator’s manual rammer bs 60-2 bs 70-2 5000184135 06 0411 5 0 0 0 1 8 4 1 3 5 en.
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Copyright notice © copyright 2011 by wacker neuson production americas llc all rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permissio...
Page 3: Foreword
Foreword wc_tx001477gb.Fm 3 foreword save these instructions—this manual contains important instructions for the machine models below. These instructions have been written expressly by wacker neuson production americas llc and must be followed during installation, operation, and maintenance of the m...
Page 4: Foreword
Foreword 4 wc_tx001477gb.Fm comply with local laws regarding spark arresters, consult the engine distributor or the local health and safety administrator. Manufacturer’s approval this manual contains references to approved parts, attachments, and modifications. The following definitions apply: appro...
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William lahner paul sina vice president of engineering manager, product engineering wacker neuson production americas llc 20 11 -c e- bs 60 -2 -- b s 70 -2 _e n.F m ec declaration of conformity wacker neuson production americas llc, n92w15000 anthony avenue, menomonee falls, wisconsin usa hereby cer...
Page 7: Table of Contents
Wc_bo5000184135_06toc.Fm 7 table of contents bs 60-2 / bs 70-2 foreword 3 ec declaration of conformity 5 1 safety information 9 1.1 signal words used in this manual ....................................................... 9 1.2 machine description and intended use .......................................
Page 8: Table of Contents
8 wc_bo5000184135_06toc.Fm table of contents bs 60-2 / bs 70-2 5.3 servicing the air cleaner .....................................................................30 5.4 checking and changing the ramming system oil .............................32 5.5 shoe hardware .......................................
Page 9: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 safety information wc_si000474gb.Fm 9 1 safety information 1.1 signal words used in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper ser...
Page 10: Safety Information
Safety information bs 60-2 / bs 70-2 10 wc_si000474gb.Fm 1.2 machine description and intended use this machine is a vibratory rammer. The wacker neuson rammer consists of a gasoline or diesel engine, a clutch, a fuel tank, a spring- loaded ramming system, a ramming shoe, and a handle. The engine tra...
Page 11: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 safety information wc_si000474gb.Fm 11 1.3 safety guidelines for operating the machine familiarity and proper training are required for the safe operation of the machine. Machines operated improperly or by untrained personnel can be hazardous. Read the operating instructions contai...
Page 12: Safety Information
Safety information bs 60-2 / bs 70-2 12 wc_si000474gb.Fm 1.3.10 make sure that all other persons are at a safe distance from the machine. Stop the machine if people step into the working area of the machine. 1.3.11 be sure operator is familiar with proper safety precautions and operation techniques ...
Page 13: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 safety information wc_si000474gb.Fm 13 1.4 operator safety while using internal combustion engines operating safety when running the engine: • keep the area around exhaust pipe free of flammable materials. • check the fuel lines and the fuel tank for leaks and cracks before startin...
Page 14: Safety Information
Safety information bs 60-2 / bs 70-2 14 wc_si000474gb.Fm • do not refuel if the machine is positioned in a truck fitted with a plastic bed liner. Static electricity can ignite the fuel or fuel vapors. 1.5 service safety a poorly maintained machine can become a safety hazard! In order for the machine...
Page 15: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 safety information wc_si000474gb.Fm 15 1.5.4 do not alter engine speeds. Run the engine only at speeds specified in the technical data section. 1.5.5 do not crank a flooded engine with the spark plug removed on gasoline-powered engines. Fuel trapped in the cylinder will squirt out ...
Page 16: Labels
Labels bs 60-2 / bs 70-2 16 wc_si000475gb.Fm 2 labels 2.1 label locations.
Page 17: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 labels wc_si000475gb.Fm 17 2.2 label meanings ref. Label meaning a to start the machine: 1. Move the throttle to the idle position. 2. Push the purge bulb 10 times. 3. Close the choke. 4. Pull the starter rope until engine starts. 5. Move the throttle to the fast position. To stop ...
Page 18: Labels
Labels bs 60-2 / bs 70-2 18 wc_si000475gb.Fm d warning! Springs are compressed. Release cover slowly to avoid spring ejection. See the repair manual for proper disassembly instructions. E move lever forward to stop machine. Move lever backward to run machine. This label is molded into the cover. If ...
Page 19: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 labels wc_si000475gb.Fm 19 g guaranteed sound power level in db(a). H the air intake system is equipped with a filter indicator, which indicates when a filter change is required. Replace main paper filter element when yellow plunger of the indicator appears in or near the red line....
Page 20: Labels
Labels bs 60-2 / bs 70-2 20 wc_si000475gb.Fm m this rammer engine requires a two-cycle gasoline/oil mixture (50:1) with standard two-cycle oil use 50:1 ratio. With wacker neuson neuson two-cycle or other oil meeting the nmma tc-w3 specification, a ratio from 50:1 to 100:1 can be used. This label is ...
Page 21: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 lifting and transporting wc_tx001479gb.Fm 21 3 lifting and transporting 3.1 lifting and transporting see graphic: wc_gr007405 3.1.1 always shut off the engine and close the fuel valve when transporting the machine. 3.1.2 make sure the lifting device has enough capacity to hold the ...
Page 22: Lifting and Transporting
Lifting and transporting bs 60-2 / bs 70-2 22 wc_tx001479gb.Fm notes.
Page 23: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 operation wc_tx000921gb.Fm 23 4 operation 4.1 preparing the machine for first use preparing for first use to prepare your machine for first use: 4.1.1 make sure all loose packaging materials have been removed from the machine. 4.1.2 check the machine and its components for damage. ...
Page 24: Operation
Operation bs 60-2 / bs 70-2 24 wc_tx000921gb.Fm 4.2 recommended fuel this rammer engine requires a two-cycle gasoline/oil mixture. With standard two-cycle oil use 50:1 ratio. With wacker neuson two-cycle or other oil meeting the nmma tc-w3 specification, a ratio from 50:1 to 100:1 can be used. Mix r...
Page 25: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 operation wc_tx000921gb.Fm 25 4.3 position of the operator for optimal control, performance, and minimal hand/arm vibration follow the guidelines below when using the machine. • grasp the handle with both hands as shown. • run the rammer at full throttle. • walk behind the rammer. ...
Page 26: Operation
Operation bs 60-2 / bs 70-2 26 wc_tx000921gb.Fm 4.4 before starting 4.4.1 read safety instructions at the beginning of this manual. 4.4.2 fill tank with proper fuel mixture. 4.4.3 place rammer on loose soil or gravel. Do not start rammer on hard surfaces such as asphalt or concrete. 4.5 starting see...
Page 27: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 operation wc_tx000921gb.Fm 27 4.6 stopping see graphic: wc_gr007362 4.6.1 place throttle in the idle position (c2). 4.6.2 shut off the engine by moving the throttle through the detent to the off position (c1). The engine will stop and the fuel valve will close. 4.7 emergency shutdo...
Page 28: Maintenance
Maintenance bs 60-2 / bs 70-2 28 wc_tx000926gb.Fm 5 maintenance 5.1 maintaining the emission control system normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a d...
Page 29: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 maintenance wc_tx000926gb.Fm 29 5.2 periodic maintenance schedule the table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. Daily before sta...
Page 30: Maintenance
Maintenance bs 60-2 / bs 70-2 30 wc_tx000926gb.Fm 5.3 servicing the air cleaner see graphic: wc_gr001168 never use gasoline or other types of low flash point solvents for cleaning the air filter. A fire or explosion could result. Notice: never run engine without main paper filter element (b). Severe...
Page 31: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 maintenance wc_tx000926gb.Fm 31 wc_gr001168 a b c d k i h.
Page 32: Maintenance
Maintenance bs 60-2 / bs 70-2 32 wc_tx000926gb.Fm 5.4 checking and changing the ramming system oil background lubricating oil is distributed throughout the ramming system by the action of the rammer. Holes drilled in the piston carry oil from the bottom of the rammer to the crankcase as the rammer o...
Page 33: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 maintenance wc_tx000926gb.Fm 33 5.4.4 remove the sightglass. Clean the threads of the sightglass, then wrap the threads with teflon tape. 5.4.5 add oil to the machine through the sightglass opening in the housing. 5.4.6 stand the machine upright to check the oil level. Add enough o...
Page 34: Maintenance
Maintenance bs 60-2 / bs 70-2 34 wc_tx000926gb.Fm 5.5 shoe hardware see graphic: wc_gr005384 on new machines, or after replacing shoe, check and tighten shoe hardware after the first 5 hours of operation. Inspect hardware every week thereafter. Torque hardware as specified. Cast iron shoe plastic sh...
Page 35: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 maintenance wc_tx000926gb.Fm 35 5.6 adjusting the idle speed see graphic: wc_gr007402 refer to technical data for correct idle and operating rpm. For best accuracy, use a tachometer when making idle speed adjustments. 5.6.1 remove the guard (c). 5.6.2 start the engine and allow it ...
Page 36: Maintenance
Maintenance bs 60-2 / bs 70-2 36 wc_tx000926gb.Fm 5.7 long-term storage introduction extended storage of equipment requires preventative maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessa...
Page 37: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 maintenance wc_tx000926gb.Fm 37 storing the machine perform these remaining steps to store your machine. • wash the machine and allow it to dry. • move the machine to a clean, dry, secure storage location. Block or chock wheels to prevent machine movement. • use touch-up paint as n...
Page 38: Basic Troubleshooting
Basic troubleshooting bs 60-2 / bs 70-2 38 wc_tx001478gb.Fm 6 basic troubleshooting problem / symptom reason / remedy engine does not start, or stalls. • no fuel in tank. • spark plug fouled. Engine does not accelerate, is hard to start, or runs errati- cally. • improper fuel mix. Too much oil. • sp...
Page 39: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 technical data wc_td000286gb.Fm 39 7 technical data 7.1 rammer engine power rating net power rating per 80/1269/eec and iso 3046-1. Actual power output may vary due to conditions of specific use. Item number: bs 60-2 0009417 0009421 0620612 bs 70-2 0009424 0009425 0009427 rammer en...
Page 40: Technical Data
Technical data bs 60-2 / bs 70-2 40 wc_td000286gb.Fm 7.2 sound measurements products are tested for sound pressure level in accordance with en iso 11204. Sound power level is tested in accordance with european directive 2000/14/ec - noise emission in the environment by equipment for use outdoors. • ...
Page 41: Bs 60-2 / Bs 70-2
Bs 60-2 / bs 70-2 technical data wc_td000286gb.Fm 41 7.4 dimensions 機械 管理番号 a mm (in.) b mm (in.) bs 60-2 0620905 280 (11.02) 336 (13.25) bs 70-2 0620907 330 (12.99) 342 (13.45).
Page 42: Technical Data
Technical data bs 60-2 / bs 70-2 42 wc_td000286gb.Fm.
Page 43
Emission control systems information and warranty wc_tx001768gb.Fm 43 8 emission control systems information and warranty the emission control warranty and associated information is valid only for the u.S.A., its territories, and canada. 8.1 emission control system background information introductio...
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Emission control systems information and warranty wc_tx001768gb.Fm 44 tampering and altering tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, wacker neuson may deny a warranty claim. Among those acts that constit...
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Emission control systems information and warranty wc_tx001768gb.Fm 45 applicable epa regulations. All defective parts replaced under this warranty become property of wacker neuson. Exhaust emissions * indicates expendable maintenance items. Warranted only to first scheduled replacement point. Evapor...
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Emission control systems information and warranty wc_tx001768gb.Fm 46 what is not covered failures other than those resulting from defects in material or workmanship. Any systems or parts which are affected or damaged by owner abuse, tampering, neglect, improper maintenance, misuse, improper fueling...
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Emission control systems information and warranty wc_tx001768gb.Fm 47 for owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 cfr part 1068, appendix iii), wacker neuson will pay for pre-approved shipping cost...
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Wacker neuson se, preußenstraße 41, d-80809 münchen, tel.: +49-(0)89-3 54 02-0 fax: +49 - (0)89-3 54 02-390 wacker neuson production americas llc, n92w15000 anthony ave., menomonee falls, wi 53051 tel. : (262) 255-0500 fax: (262) 255-0550 tel.: (800) 770-0957 wacker neuson limited - room 1701–03 & 1...