- DL manuals
- Wacker Neuson
- Heater
- Cub 200
- Operator's Manual
Wacker Neuson Cub 200 Operator's Manual
Summary of Cub 200
Page 1
Indirect-fired air heaters cub 200/300/300 hd operator’s manual 0170893en 006 0809 0 1 7 0 8 9 3 e n.
Page 3: Foreword
Foreword wcghi_tx000001gb diesel.Fm 3 1 foreword california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. This manual provides ...
Page 4: Foreword
Foreword wcghi_tx000001gb diesel.Fm 4 notes:.
Page 5: Table of Contents
Table of contents ghi_bo0170893en_006toc.Fm 5 1. Foreword 3 2. Safety information 7 2.1 operating safety .................................................................................. 7 2.2 operator safety while using combustion burners ............................... 8 2.3 service safety .........
Page 6: Table of Contents
Table of contents ghi_bo0170893en_006toc.Fm 6 4.11 inspecting the electrical connections .................................................39 4.12 fuel blend guide .................................................................................39 4.13 transporting ......................................
Page 7: Cub 200/300/300 Hd
Cub 200/300/300 hd safety information wcghi_si000212gb.Fm 7 2 safety information this manual contains danger, warning, caution, notice, and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol...
Page 8: Safety Information
Safety information cub 200/300/300 hd wcghi_si000212gb.Fm 8 2.1.3 keep unauthorized personnel, children, and pets away from the machine. 2.1.4 always operate machine with all safety devices and guards in place and in working order. Do not modify or defeat safety devices. Do not operate machine if an...
Page 9: Cub 200/300/300 Hd
Cub 200/300/300 hd safety information wcghi_si000212gb.Fm 9 2.3.1 always replace the safety devices and guards after repairs and maintenance. 2.3.2 keep the machine clean and labels legible. Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dang...
Page 10: Safety Information
Safety information cub 200/300/300 hd wcghi_si000212gb.Fm 10 2.4 label locations.
Page 11: Cub 200/300/300 Hd
Cub 200/300/300 hd safety information wcghi_si000212gb.Fm 11 2.5 label descriptions ref. Label label text 1 danger! Hazardous voltage. Do not oper- ate without this cover in place. Disconnect and lock out power source before opening panel. Could cause severe injury or death. 2 warning: blower can au...
Page 12: Safety Information
Safety information cub 200/300/300 hd wcghi_si000212gb.Fm 12 4 using a heater indoors can kill you in min- utes. Heater exhaust contains carbon mon- oxide. This is a poison you cannot see or smell. During indoor operation, vent exhaust gas outdoors. Refer to operator's manual. 5 warning: electric sh...
Page 13: Cub 200/300/300 Hd
Cub 200/300/300 hd safety information wcghi_si000212gb.Fm 13 10 diesel fuel blend guide. This label indicates the recommended fuel blending values for diesel fuel usage. 11 tie-down point. 12 machine rating label: this label indicates rating information for the machine. 13 weight/mass label: this la...
Page 14: Safety Information
Safety information cub 200/300/300 hd wcghi_si000212gb.Fm 14 15 a nameplate listing the model number, item number, revision number, and serial num- ber is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged. Whe...
Page 15: Cub 200/300/300 Hd
Cub 200/300/300 hd operation wcghi_tx000720gb.Fm 15 3 operation 3.1 system description the cub series air heater machines are indirect-fired air heaters. The cub series air heater machines incorporate aluminized steel shells and heat exchangers. The machines run on three fuel options: diesel, kerose...
Page 16: Operation
Operation cub 200/300/300 hd wcghi_tx000720gb.Fm 16 3.3 system component locations ref component ref component 1 fuel tank 2 air outlet 3 flue collar (vent) 4 burner access panel 5 handle (and base) 6 control panel 7 blower 8 fuel oil filter 9 lifting device 10 duct adapter.
Page 17: Cub 200/300/300 Hd
Cub 200/300/300 hd operation wcghi_tx000720gb.Fm 17 3.4 mounting the handle and base assembly see graphics: wcghi_003991 and ghi_gr005319 the cub series air heater machines are shipped partially assembled. Before operating either machine, use the following procedure to mount the handles and base ass...
Page 18: Operation
Operation cub 200/300/300 hd wcghi_tx000720gb.Fm 18 3.5 machine location the air heater machines may be located outdoors or in any environment that requires heating. When locating a machine within the area to be heated, the exhaust gases must be vented to the outdoors. The machines must be installed...
Page 19: Cub 200/300/300 Hd
Cub 200/300/300 hd operation wcghi_tx000720gb.Fm 19 exhaust gas from this machine can kill you in minutes. The exhaust contains carbon monoxide, a deadly poison you can not see or smell. This machine must be properly vented to reduce the risk of carbon monoxide poisoning. • the above venting diagram...
Page 20: Operation
Operation cub 200/300/300 hd wcghi_tx000720gb.Fm 20 3.7 connecting power to the machine fire and electric shock hazard. High voltage can cause severe injury or death. This unit must be electrically grounded. Do not use adapters. The air heater machines come equipped with power cords. Connect the pow...
Page 21: Cub 200/300/300 Hd
Cub 200/300/300 hd operation wcghi_tx000720gb.Fm 21 3.9 control panel ref component function a remote thermostat receptacle the remote thermostat receptacle (shown with protective cap installed) is used for connecting an optional remote thermostat b burner fault lamp and reset button (dual function)...
Page 22: Operation
Operation cub 200/300/300 hd wcghi_tx000720gb.Fm 22 3.10 starting the machine 3.10.1 perform the necessary preliminary checks. See section preliminary checks. 3.10.2 if using the remote thermostat, connect it to the control panel at the remote thermostat receptacle. Place the remote thermostat in th...
Page 23: Cub 200/300/300 Hd
Cub 200/300/300 hd operation wcghi_tx000720gb.Fm 23 3.11 starting the machine in (extreme) cold weather in temperatures below 32°f (0°c), it may be necessary to preheat the fuel inside the fuel filter canister. The fuel filter and nozzle contain low- wattage heating elements that are controlled by a...
Page 24: Operation
Operation cub 200/300/300 hd wcghi_tx000720gb.Fm 24 3.12 shutting down the machine electric shock and cutting injury hazard! At temperatures above 104°f (40°c), electric power is available at the supply blower even with the operation mode switch in the off position. Always remove all power to the ma...
Page 25: Cub 200/300/300 Hd
Cub 200/300/300 hd operation wcghi_tx000720gb.Fm 25 3.13 using the remote thermostat see graphic: wcghi_gr004009 in order for the machine to function, the remote thermostat (b) or the receptacle cover (a) must be installed into the control panel. To use the remote thermostat: 3.13.1 plug (c) the rem...
Page 26: Operation
Operation cub 200/300/300 hd wcghi_tx000720gb.Fm 26 notes:.
Page 27: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 27 4 maintenance 4.1 periodic maintenance schedule prior to first seasonal use as needed or during regular maintenance every 1200 hours or yearly replace the burner nozzle replace the fuel filter inspect the burner electrodes inspect and clean the c...
Page 28: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 28 4.2 removing and installing the burner assembly see graphic: wcghi_gr004015 before performing any maintenance on the burner assembly, it must be removed from the machine. To remove or install the burner assembly perform the following procedure: r...
Page 29: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 29.
Page 30: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 30 4.3 replacing the burner nozzle see graphic: wcghi_gr004016 to replace the burner nozzle, carry out the following procedure: removal: 4.3.1 remove the burner. See section removing and installing the burner assembly . 4.3.2 place an adjustable wre...
Page 31: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 31 4.4 replacing the fuel filter see graphic: wcghi_gr004019 hot surface hazard. The external surface of the fuel filter may be hot. • allow the machine to cool before servicing. • wear safety gloves. Hot fluids. The fuel inside the filter canister ...
Page 32: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 32 4.5 inspecting and aligning the burner electrodes see graphic: wcghi_gr004020 to inspect and align the burner electrodes, carry out the following procedure. Inspection: 4.5.1 remove the burner assembly. See section removing and installing the bur...
Page 33: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 33 4.6 inspecting and cleaning the cadmium (cad) cell see graphic: wcghi_gr004021 to inspect and clean the cad cell, carry out the following procedure. 4.6.1 remove the burner assembly. See section removing and installing the burner assembly. 4.6.2 ...
Page 34: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 34 4.7 checking and adjusting the fuel pressure see graphic: wcghi_gr004025 to check the fuel pressure a pressure gauge is needed. To check and/ or adjust the fuel pressure, carry out the following procedure: 4.7.1 shut down the machine and allow it...
Page 35: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 35.
Page 36: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 36 4.8 cleaning the fan blades and motor see graphic: wcghi_gr004030 to clean the fan blades and motor, carry out the following procedure: 4.8.1 shut down the machine and allow it to cool. 4.8.2 disconnect the power cord from the power source. 4.8.3...
Page 37: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 37 4.9 cleaning the interior shell see graphic: wcghi_gr004029 to clean the interior shell, carry out the following procedure: 4.9.1 shut down the machine and allow it to cool. 4.9.2 disconnect the power cord from the power source. 4.9.3 remove the ...
Page 38: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 38 4.10 inspecting the flame head see graphic: wcghi_gr004028 to inspect the flame head, carry out the following procedure: 4.10.1 remove the burner assembly. See section removing and installing the burner assembly. 4.10.2 mark the location of the a...
Page 39: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 39 4.11 inspecting the electrical connections after disconnecting the power cord, check all electrical connections for the following: • proper connections. Be sure that all connections are complete and tight. • corrosion. Clean or replace if necessa...
Page 40: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 40 4.13 transporting cub series air heater machines must be supported by use of blocks during transport. Notice: do not strap or chain down the unit with the foot or wheels in contact with the transporter. • openings or the entire unit should be cov...
Page 41: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 41 4.14 list of abbreviations amp ampere (unit of electrical current) asl above sea level btu british thermal unit °c celsius (metric unit of temperature) °f fahrenheit (unit of temperature) ft 2 square foot/square feet (measurement of area) ft.Lbs....
Page 42: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 42 4.15 troubleshooting note: the following symptoms and remedies are some of the more common issues that have arisen during the history of these machines. These do not represent all the possibilities. If you need advanced troubleshooting assistance...
Page 43: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 43 notes:.
Page 44: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 44 4.16 cub 200/300 wiring schematic 4.17 cub 300 hd wiring schematic.
Page 45: Cub 200/300/300 Hd
Cub 200/300/300 hd maintenance wcghi_tx000721gb.Fm 45 4.18 schematic legend ref. Description ref. Description a fuel solenoid valve i pressure switch b photo cell j push button reset light c fuse k heated filter d on-off switch l relay e motor m temperature limit control f power light n capacitor g ...
Page 46: Maintenance
Maintenance cub 200/300/300 hd wcghi_tx000721gb.Fm 46.
Page 47: Cub 200/300/300 Hd
Cub 200/300/300 hd technical data wcghi_td000213gb.Fm 47 5 technical data 5.1 machine technical data item number model 0620204 0620262 cub 200 0620233 cub 300 0620253 cub 300 hd units heat input btu/hr 180,000 289,000 289,000 heat output btu/hr 147,000 232,000 232,000 air flow cfm 1300 2600 2600 fue...
Page 48: Technical Data
Technical data cub 200/300/300 hd wcghi_td000213gb.Fm 48.
Page 50
Wacker neuson se · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02-0 · fax: +49 - (0)89-3 54 02-390 wacker neuson corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker neuson limited - room 1701–03 & 171...
Page 51: Fahrbare Kaminheizgeräte
Www.Wackerneuson.Com 0620253 105 05.2010 portable indirect air heaters fahrbare kaminheizgeräte calentadores de aire indirectos portátiles réchauffeurs indirects d'air (portatifs) cub 300hd parts book ersatzteile lista de repuestos liste de pièces de rechange.
Page 53
A nameplate listing the model number, item number, revision, and serial number is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be as...
Page 54
Part numbers appearing in boldface type are recommended spare parts. This means that these parts are subject to wear under normal operating conditions and may require periodic service or replacement. It is recommended that these items be stocked to meet the expected service requirements of this mode...
Page 55
Heater heizung calentador réchauffeur 6 frame/components rahmen/bestandteile chasis/componentes châssis/composants 12 labels aufkleber calcomanias autocollants 16 cub 300hd table of contents inhaltsverzeichnis indice table des matières 0620253 - 105 5.
Page 56
Heater heizung cub 300hd calentador réchauffeur 6 0620253 - 105.
Page 57
Ref. Pos. Part no. Artikel nr. Qty. St. Description beschreibung descripción description measurem./abm. Torque/drehm. Norm sealant schmierstoff 1 0172597 1 fan gebläserad ventilador ventilateur 2 0172598 1 motor-fan motor, lüfter motor-ventilador moteur - ventilateur 3 0172092 1 adapter fan adapter,...
Page 58
Heater heizung cub 300hd calentador réchauffeur 8 0620253 - 105.
Page 59
Ref. Pos. Part no. Artikel nr. Qty. St. Description beschreibung descripción description measurem./abm. Torque/drehm. Norm sealant schmierstoff 27 0170287 1 reset-pushbutton rückstellungsdrucktaste restablecimiento-botón réinitialisation - bouton - poussoir 28 0172109 1 plug-thermostat stecker, temp...
Page 60
Heater heizung cub 300hd calentador réchauffeur 10 0620253 - 105.
Page 61
Ref. Pos. Part no. Artikel nr. Qty. St. Description beschreibung descripción description measurem./abm. Torque/drehm. Norm sealant schmierstoff 70 0172140 1 stack-flue schacht, luftklappe tubo-cañón cheminée - conduit 71 0172141 6 clip-cover klemme, abdeckung sujetador-tapa couvre - attache 72 01726...
Page 62
Frame/components rahmen/bestandteile cub 300hd chasis/componentes châssis/composants 12 0620253 - 105.
Page 63
Ref. Pos. Part no. Artikel nr. Qty. St. Description beschreibung descripción description measurem./abm. Torque/drehm. Norm sealant schmierstoff 1 0173663 1 upper frame oberer rahmen chasis superior châssis supérieur 2 0173665 1 fuel tank kraftstofftank depósito de combustible réservoir de carburant ...
Page 64
Frame/components rahmen/bestandteile cub 300hd chasis/componentes châssis/composants 14 0620253 - 105.
Page 65
Ref. Pos. Part no. Artikel nr. Qty. St. Description beschreibung descripción description measurem./abm. Torque/drehm. Norm sealant schmierstoff 512 0167806 2 fender washer unterlegscheibe arandela rondelle 1/4 x 3/4in 513 0028404 2 hexagonal flange head screw sechskantflanschschraube tornillo hexago...
Page 66
Labels aufkleber cub 300hd calcomanias autocollants 16 0620253 - 105.
Page 67
Ref. Pos. Part no. Artikel nr. Qty. St. Description beschreibung descripción description measurem./abm. Torque/drehm. Norm sealant schmierstoff 1 0176654 1 label -logo aufkleber, logo calcomanía -logotipo autocollant - logo 2 0176655 1 label-warning aufkleber-warnung calcomania-advertencia autocolla...
Page 68
Wacker neuson se - preußenstraße 41 - 80809 münchen - tel.: +49-(0)89-35402-0 - fax: +49-(0)89-35402-390 wacker neuson corporation - p. O. Box 9007 - menomonee falls, wi 53052-9007 - tel.: (262)-255-0500 - fax: (262)-255-0550 wacker neuson ltd. - tower 1, grand century place - 193 prince edward road...