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  4. GP 2500A
  5. Operator's Manual

Wacker Neuson GP 2500A Operator's Manual

Other manuals for GP 2500A: User Manual

Summary of GP 2500A

  • Page 1

    Www.Wackergroup.Com generator gp 2500a operator’s manual 0160531en 002 1106 0 1 6 0 5 3 1 e n.

  • Page 2

    Danger carbon monoxide using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide (co). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing co. But even if you cannot smell the exhaust, you could be breathing co. • ne...

  • Page 3: Gp 2500A

    Gp 2500a table of contents wc_bo0160531en_002toc.Fm 1 1. Foreword 3 2. California evaporative emission control warranty statement 4 3. Safety information 6 3.1 laws pertaining to spark arresters ...................................................... 6 3.2 operating safety ..............................

  • Page 4: Table of Contents

    Table of contents gp 2500a wc_bo0160531en_002toc.Fm 2 6. Maintenance 26 6.1 engine maintenance ............................................................................26 6.2 periodic maintenance schedule ..........................................................26 6.3 engine oil ...................

  • Page 5

    Wc_tx000001gb.Fm 3 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. 1. Foreword this manual provides information and pr...

  • Page 6

    California evaporative emission control warranty statement wc_tx000572gb.Fm 4 2. California evaporative emission control warranty statement your warranty rights and obligations the california air resources board and wacker corporation, inc. Are pleased to explain the evaporative emission control sys...

  • Page 7

    California evaporative emission control warranty statement wc_tx000572gb.Fm 5 owner’s warranty responsibilities: as the portable generator owner, you are responsible for performance of the required maintenance listed in your owner’s manual. Wacker corporation recommends that you retain all receipts ...

  • Page 8: Safety Information

    Safety information gp 2500a wc_si000149gb.Fm 6 3. Safety information this manual contains danger, warning, caution, and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to aler...

  • Page 9: Gp 2500A

    Gp 2500a safety information wc_si000149gb.Fm 7 3.2 operating safety backfeed from the generator into the public power distribution system can cause serious injury or death to utility workers! Improper connection of generator to a building's electrical system can allow electrical current from the gen...

  • Page 10: Safety Information

    Safety information gp 2500a wc_si000149gb.Fm 8 3.2.12 always store the equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. 3.2.13 always position and operate the generator on a firm, noncombustible, level surface. 3.2.14 alw...

  • Page 11: Gp 2500A

    Gp 2500a safety information wc_si000149gb.Fm 9 3.3 operator safety while using internal combustion engines internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure ...

  • Page 12: Safety Information

    Safety information gp 2500a wc_si000149gb.Fm 10 3.4 service safety poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If the generator is experiencing...

  • Page 13: Gp 2500A

    Gp 2500a safety information wc_si000149gb.Fm 11 3.5 label locations gnd 88897.

  • Page 14: Safety Information

    Safety information gp 2500a wc_si000149gb.Fm 12 3.6 safety and operating labels wacker machines use international pictorial labels where needed. These labels are described below: label meaning danger! No sparks, flames or burning objects near machine. Shut off the engine before refueling. Warning! H...

  • Page 15: Gp 2500A

    Gp 2500a safety information wc_si000149gb.Fm 13 electrical ground caution! Use only clean, filtered gasoline fuel. Check the fuel level. Open the fuel flow valve. Close the choke. Turn the engine switch to the on position. Label meaning gnd 88897 1 1 2 2 3 4 5 6.

  • Page 16: Safety Information

    Safety information gp 2500a wc_si000149gb.Fm 14 pull the rewind starter. Open the choke. Turn the engine switch to "off". Close the fuel flow valve. Important emissions information this equipment meets california evp emission regulations for small off-road engines. A nameplate listing the model numb...

  • Page 17: Gp 2500A

    Gp 2500a technical data wc_td000149gb.Fm 15 4. Technical data 4.1 generator item no. Gp 2500a 0620009 generator maximum output w 2500 continuous output w 2250 type single voltage, single phase, auto voltage regulator system ac voltages available volts phase 120 1ø frequency hz 60 power factor 1.0 ac...

  • Page 18: Technical Data

    Technical data gp 2500a wc_td000149gb.Fm 16 4.2 engine item no. Gp 2500a 0620009 engine engine make honda engine model gx 160 k1vx rated power kw (hp) 4.1 (5.5) spark plug bpr6es / w20epr-u electrode gap mm (in.) 0.7–0.8 (0.028–0.031) operating speed (max.) rpm 3600 air cleaner type dry type with oi...

  • Page 19: Gp 2500A

    Gp 2500a operation wc_tx000447gb.Fm 17 5. Operation 5.1 determining power requirements this generator is designed to operate single-phase, 60 hz appliances running at 120 vac. Check the nameplate or label provided on tools and appliances to make sure their power requirements match the power output o...

  • Page 20: Operation

    Operation gp 2500a wc_tx000447gb.Fm 18 5.2 outdoor installation place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may...

  • Page 21: Gp 2500A

    Gp 2500a operation wc_tx000447gb.Fm 19 5.4 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and thu...

  • Page 22: Operation

    Operation gp 2500a wc_tx000447gb.Fm 20 5.5 grounding the generator see graphic: wc_gr000544 a ground connection (a) is located on the generator frame. For proper operating safety, this ground terminal must be connected to a good ground source. This ground connection must comply with national electri...

  • Page 23: Gp 2500A

    Gp 2500a operation wc_tx000447gb.Fm 21 5.7 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and inc...

  • Page 24: Operation

    Operation gp 2500a wc_tx000447gb.Fm 22 5.8 control panel—gp 2500a see graphic: wc_gr002324 ref. Description ref. Description a gfi duplex receptacle—120v d gfi test button b circuit breaker—20 amp. E gfi reset button c duplex receptacle—120v.

  • Page 25: Gp 2500A

    Gp 2500a operation wc_tx000447gb.Fm 23 5.9 ground fault interrupt (gfi) see graphic: wc_gr002324 the 120v, 20 amp receptacle (a) is equipped with a ground fault circuit interrupt (gfi). The gfi shuts off the power to the receptacle when a ground fault occurs in the generator or to a piece of equipme...

  • Page 26: Operation

    Operation gp 2500a wc_tx000447gb.Fm 24 5.11 before starting 5.11.1 read and understand the safety and operating labels and instructions at the beginning of this manual 5.11.2 inspect the generator for any signs of damage which may affect operation or pose a safety hazard. 5.11.3 check: • oil level i...

  • Page 27: Gp 2500A

    Gp 2500a operation wc_tx000447gb.Fm 25 5.12 to start see graphic: wc_gr002818 5.12.1 disconnect all loads from the generator. 5.12.2 open the fuel valve (a1). Note: if the engine is cold, move the choke lever to the closed position (b2). If the engine is hot, set the choke to the open position (b1)....

  • Page 28: Maintenance

    Maintenance gp 2500a wc_tx000448gb.Fm 26 6. Maintenance 6.1 engine maintenance the chart below lists basic machine and engine maintenance. Refer to the engine manufacturer’s operator’s manual for additional information on engine maintenance. 6.2 periodic maintenance schedule daily before starting af...

  • Page 29: Gp 2500A

    Gp 2500a maintenance wc_tx000448gb.Fm 27 6.3 engine oil see graphic: wc_gr000022 6.3.1 drain the oil while the engine is still warm. 6.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a container...

  • Page 30: Maintenance

    Maintenance gp 2500a wc_tx000448gb.Fm 28 6.4 servicing air cleaner see graphic: wc_gr002815 service the air cleaner frequently to prevent carburetor malfunction. Caution: never run the engine without the air cleaner. Severe engine damage will occur. Never use gasoline or other types of low flash-poi...

  • Page 31: Gp 2500A

    Gp 2500a maintenance wc_tx000448gb.Fm 29 6.5 spark plug see graphic: wc_gr000028 clean or replace the spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch...

  • Page 32: Maintenance

    Maintenance gp 2500a wc_tx000448gb.Fm 30 6.6 cleaning the sediment cup see graphic: wc_gr000029 6.6.1 turn the fuel valve off. 6.6.2 remove the sediment cup (a) and the o-ring (b). 6.6.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 6.6.4 turn the fuel valve on and check fo...

  • Page 33: Gp 2500A

    Gp 2500a maintenance wc_tx000448gb.Fm 31 6.7 carburetor adjustment see graphic: wc_gr000032 6.7.1 start the engine and allow it to warm up to operating temperature. 6.7.2 set the pilot screw (a) two turns out. See note. 6.7.3 with the engine idling, turn the pilot screw (a) in or out to the setting ...

  • Page 34: Maintenance

    Maintenance gp 2500a wc_tx000448gb.Fm 32 6.8 adjusting engine speed see graphic: wc_gr000032 generators require a fixed engine speed to maintain the correct voltage. Engine speed is controlled by a governor which automatically adjusts to varying loads on the engine to maintain a constant speed. Ther...

  • Page 35: Gp 2500A

    Gp 2500a maintenance wc_tx000448gb.Fm 33 6.10 transport let the engine cool before transporting the generator or storing indoors, to avoid burns or fire hazards. When transporting the generator: 6.10.1 turn the engine fuel valve to the off position. 6.10.2 position the generator level to prevent fue...

  • Page 36: Maintenance

    Maintenance gp 2500a wc_tx000448gb.Fm 34 6.12 wire colors 6.13 wiring schematic see graphic: wc_gr002325 wire colors b black r red y yellow or orange g green t tan br brown pr purple l blue v violet cl clear sh shield p pink w white gr gray ll light blue ref. Description ref. Description ref. Descri...

  • Page 37: Gp 2500A

    Gp 2500a maintenance wc_tx000448gb.Fm 35.

  • Page 38: Maintenance

    Maintenance gp 2500a wc_tx000448gb.Fm 36 notes.

  • Page 40

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific operations...