- DL manuals
- Wacker Neuson
- Portable Generator
- GP 2500A
- User Manual
Wacker Neuson GP 2500A User Manual
Summary of GP 2500A
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5200003184 01 0512 5 2 0 0 0 0 3 1 8 4 operator’s manual portable generator gp 2500a en.
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Copyright notice © copyright 2012 by wacker neuson production americas llc all rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permissio...
Page 3: Foreword
Foreword wc_tx001857gb.Fm 3 foreword save these instructions—this manual contains important instructions for the machine models listed below. These instructions must be followed during installation and maintenance of the generator (and battery, if equipped). Machines covered in this manual machine d...
Page 4: Foreword
Foreword 4 wc_tx001857gb.Fm manufacturer’s approval this manual contains references to approved parts, attachments, and modifica- tions. The following definitions apply: approved parts or attachments are those either manufactured or provided by wacker neuson. Approved modifications are those perform...
Page 5: Table of Contents
Wc_bo5200003184_01toc.Fm 5 table of contents gp 2500a foreword 3 1 safety information 7 1.1 signal words used in this manual ....................................................... 7 1.2 machine description and intended use ............................................... 8 1.3 operating safety ........
Page 6: Table of Contents
6 wc_bo5200003184_01toc.Fm table of contents gp 2500a 5 maintenance 31 5.1 maintaining the emission control system ...........................................31 5.2 periodic maintenance schedule ..........................................................31 5.3 engine oil ................................
Page 7: Gp 2500
Wc_si000706gb.Fm 7 gp 2500 safety information 1 safety information 1.1 signal words used in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. Noti...
Page 8: Safety Information
Wc_si000706gb.Fm 8 safety information gp 2500 1.2 machine description and intended use this machine is a portable electric power source. The wacker neuson portable generator consists of a tubular steel frame surrounding a fuel tank, a gasoline engine, a control panel, and an electric alternator. The...
Page 9: Gp 2500
Wc_si000706gb.Fm 9 gp 2500 safety information 1.3 operating safety operator training before operating the machine: read and understand the operating instructions contained in all manuals delivered with the machine. Familiarize yourself with the location and proper use of all controls and safety devi...
Page 10: Safety Information
Wc_si000706gb.Fm 10 safety information gp 2500 safety devices, controls, and attachments only operate the machine when: all safety devices and guards are in place and in working order. All controls operate correctly. The machine is set up correctly according to the instructions in the operator’s man...
Page 11: Gp 2500
Wc_si000706gb.Fm 11 gp 2500 safety information transporting and installing the machine never allow untrained personnel to operate or service the generator. The generator set should be set up by a certified electrician. Do not stand under the machine while it is being hoisted or moved. Do not attach ...
Page 12: Safety Information
Wc_si000706gb.Fm 12 safety information gp 2500 1.4 operator safety while using internal combustion engines refueling safety when refueling the engine: do not smoke. Do not refuel if the generator is sitting in a truck fitted with a plastic bed liner. Static electricity can ignite the fuel or fuel va...
Page 13: Gp 2500
Wc_si000706gb.Fm 13 gp 2500 safety information 1.5 service safety service training before servicing or maintaining the machine: read and understand the instructions contained in all manuals delivered with the machine. Familiarize yourself with the location and proper use of all controls and safety d...
Page 14: Safety Information
Wc_si000706gb.Fm 14 safety information gp 2500 cleaning when cleaning and servicing the machine: keep the machine clean and free of debris such as leaves, paper, cartons, etc. Keep the labels legible. When cleaning the machine: do not clean the machine while it is running. Never use gasoline or othe...
Page 15: Gp 2500A
Gp 2500a labels wc_si000611gb.Fm 15 2 labels 2.1 label locations 2.2 label meanings wacker neuson machines use international pictorial labels where needed. These labels are described below. A danger! Read the operator’s manual. No sparks, flames, or burning objects near the machine. Stop the engine ...
Page 16: Labels
Labels gp 2500a 16 wc_si000611gb.Fm c danger using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. — never use inside a home or garage, even if doors and windows are open. — only use outside and far away from windows,...
Page 17: Gp 2500A
Gp 2500a labels wc_si000611gb.Fm 17 — turn the engine switch to the on position. — pull the rewind starter. — open the choke. — turn the engine switch to “off”. — close the fuel flow valve. E danger improper connection of generator to a building’s electrical system can allow electrical current from ...
Page 18: Labels
Labels gp 2500a 18 wc_si000611gb.Fm g important emissions information this equipment meets california evp emis- sion regulations for small off-road engines. H a nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the infor- mati...
Page 19: Gp 2500A
Gp 2500a lifting and transporting wc_tx001858gb.Fm 19 3 lifting and transporting lifting the machine this generator, while compact, is heavy enough to cause injury if proper lifting techniques are not used. Observe the following guidelines when lifting the generator. • do not attempt to lift and car...
Page 20: Operation
Operation gp 2500a 20 wc_tx000447gb.Fm 4 operation 4.1 preparing the machine for first use preparing for first use to prepare your machine for first use: 4.1.1 make sure all loose packaging materials have been removed from the machine. 4.1.2 check the machine and its components for damage. If there ...
Page 21: Gp 2500A
Gp 2500a operation wc_tx000447gb.Fm 21 4.2 refueling the machine requirements • machine shut down • engine cool • machine/fuel tank level with the ground • fresh, clean fuel supply procedure perform the procedure below to refuel the machine. 4.2.1 remove the fuel cap. 4.2.2 fill the fuel tank until ...
Page 22: Operation
Operation gp 2500a 22 wc_tx000447gb.Fm 4.3 determining power requirements this generator is designed to operate single-phase, 60 hz appliances running at 120 vac. Check the nameplate or label provided on tools and appliances to make sure their power requirements match the power output of the generat...
Page 23: Gp 2500A
Gp 2500a operation wc_tx000447gb.Fm 23 4.5 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and thu...
Page 24: Operation
Operation gp 2500a 24 wc_tx000447gb.Fm 4.6 grounding the generator location a ground connection (a) is located on the generator frame. Function this ground connection is used for electrically grounding the generator when necessary to comply with the national electrical code and other federal, state,...
Page 25: Gp 2500A
Gp 2500a operation wc_tx000447gb.Fm 25 4.8 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and inc...
Page 26: Operation
Operation gp 2500a 26 wc_tx000447gb.Fm 4.9 control panel ref. Description ref. Description a gfi duplex receptacle—120v d gfi test button b circuit breaker—20 amp. E gfi reset button c duplex receptacle—120v f engine on-off switch.
Page 27: Gp 2500A
Gp 2500a operation wc_tx000447gb.Fm 27 4.10 ground fault interrupt (gfi / gfci) the 120v, 20 amp receptacle (a) is equipped with a ground fault circuit interrupt (gfi). The gfi shuts off the power to the receptacle when a ground fault occurs in the generator or to a piece of equipment attached to th...
Page 28: Operation
Operation gp 2500a 28 wc_tx000447gb.Fm 4.12 before starting 4.12.1 read and understand the safety and operating labels and instructions at the beginning of this manual. 4.12.2 inspect the generator for any signs of damage which may affect operation or pose a safety hazard. 4.12.3 check: • oil level ...
Page 29: Gp 2500A
Gp 2500a operation wc_tx000447gb.Fm 29 4.13 starting 4.13.1 ensure that the generator is properly installed in an outdoor location. See sections installation and operator safety while using internal combustion engines for installation warnings and safety guidelines. 4.13.2 disconnect all loads from ...
Page 30: Operation
Operation gp 2500a 30 wc_tx000447gb.Fm 4.15 emergency shutdown procedure procedure if a breakdown or accident occurs while the machine is operating, follow the procedure below: 4.15.1 stop the engine. 4.15.2 turn off the fuel supply. 4.15.3 disconnect tools from the machine. 4.15.4 allow the machine...
Page 31: Gp 2500A
Gp 2500a maintenance wc_tx000448gb.Fm 31 5 maintenance 5.1 maintaining the emission control system normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/se...
Page 32: Maintenance
Maintenance gp 2500a 32 wc_tx000448gb.Fm 5.3 engine oil 5.3.1 drain the oil while the engine is still warm. 5.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a container under the machine to col...
Page 33: Gp 2500A
Gp 2500a maintenance wc_tx000448gb.Fm 33 5.4 servicing the air cleaner service the air cleaner frequently to prevent carburetor malfunction. Notice: never run the engine without the air cleaner. Severe engine damage will occur. Never use gasoline or other types of low flash-point solvents for cleani...
Page 34: Maintenance
Maintenance gp 2500a 34 wc_tx000448gb.Fm 5.5 spark plug clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it...
Page 35: Gp 2500A
Gp 2500a maintenance wc_tx000448gb.Fm 35 5.6 cleaning the sediment cup 5.6.1 turn the fuel valve off. 5.6.2 remove the sediment cup (a) and the o-ring (b). 5.6.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.6.4 turn the fuel valve on and check for leaks..
Page 36: Maintenance
Maintenance gp 2500a 36 wc_tx000448gb.Fm 5.7 adjusting the carburetor 5.7.1 start the engine and allow it to warm up to operating temperature. 5.7.2 set the pilot screw (a) two turns out. See note. 5.7.3 with the engine idling, turn the pilot screw (a) in or out to the setting that produces the high...
Page 37: Gp 2500A
Gp 2500a maintenance wc_tx000448gb.Fm 37 5.9 long-term storage before storing the generator for a long period of time: 5.9.1 close the fuel valve and remove and empty the sediment cup or fuel strainer. 5.9.2 disconnect the fuel line from the carburetor. Place the open end of the fuel line into a sui...
Page 38: Gp 2500A
Gp 2500a 38 wc_tx001859gb.Fm 6 troubleshooting problem / symptom reason / remedy if engine doesn't start, check that: • engine switch is on "start". • fuel valves under fuel tank and on engine are open. • fuel tank has fuel. • choke lever is in correct position. Choke should be closed when starting ...
Page 39: Gp 2500A
Gp 2500a technical data wc_td000190gb.Fm 39 7 technical data 7.1 generator item no. Gp 2500a generator maximum output w 2500 continuous output w 2250 type single voltage, single phase, auto voltage regulator system ac voltages available volts phase 120 1ø frequency hz 60 power factor 1.0 ac receptac...
Page 40: Technical Data
Technical data gp 2500a 40 wc_td000190gb.Fm 7.2 engine engine power rating net power rating per sae j1349. Actual power output may vary due to conditions of specific use. Item no. Gp 2500a engine engine make honda engine model gx 160 rt 2 vwwn maximum rated power at rated speed kw (hp) 3.6 (4.8) @ 3...
Page 41: Gp 2500A
Gp 2500a technical data wc_td000190gb.Fm 41 notes:.
Page 42: Schematics
Schematics gp 2500a 42 wc_tx001860gb.Fm 8 schematics 8.1 wire colors 8.2 electrical schematic components wire colors b black r red y yellow or orange g green t tan br brown pr purple l blue v violet cl clear sh shield p pink w white gr gray ll light blue ref. Description ref. Description ref. Descri...
Page 43: Gp 2500A
Gp 2500a schematics wc_tx001860gb.Fm 43 8.3 electrical schematic 8 11 9 10
Page 44: Schematics
Schematics gp 2500a 44 wc_tx001860gb.Fm.
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Emission control systems information and warranty wc_tx001772gb.Fm 45 9 emission control systems information and warranty the emission control warranty and associated information is valid only for the u.S.A., its territories, and canada. 9.1 emission control system background information introductio...
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Emission control systems information and warranty 46 wc_tx001772gb.Fm tampering and altering tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, wacker neuson may deny a warranty claim. Among those acts that constit...
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Emission control systems information and warranty wc_tx001772gb.Fm 47 the part in question is not related to the reason the engine/equipment requires repair, the claim will not be denied. For the components listed in the following table, an authorized wacker neuson dealer/service center will, at no ...
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Emission control systems information and warranty 48 wc_tx001772gb.Fm coverage solely for the lack of receipts or for the failure to ensure the performance of all scheduled maintenance. Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair ...
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Emission control systems information and warranty wc_tx001772gb.Fm 49 9.4 california evaporative emission control warranty statement your warranty rights and obligations the california air resources board and wacker neuson sales americas, llc, n92 w15000 anthony avenue, menomonee falls, wi 53051, (h...
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Emission control systems information and warranty 50 wc_tx001772gb.Fm all failures caused by abuse, neglect, or improper maintenance are not covered. In addition, the use of add-on or modified parts will be grounds for disallowing a warranty claim. What is covered the repair or replacement of any wa...
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Wacker neuson produktion gmbh & co. Kg, preußenstraße 41, d-80809 münchen, tel.: +49-(0)89-3 54 02-0 fax: +49 - (0)89-3 54 02-390 wacker neuson production americas llc, n92w15000 anthony ave., menomonee falls, wi 53051 tel. : (262) 255-0500 fax: (262) 255-0550 tel.: (800) 770-0957 wacker neuson limi...