- DL manuals
- Wacker Neuson
- Portable Generator
- GP 6600A
- Operator's Manual
Wacker Neuson GP 6600A Operator's Manual
Summary of GP 6600A
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5000186340 04 0311 5 0 0 0 1 8 6 3 4 0 operator’s manual portable generator gp 6600a gps 6600a non-carb.
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Copyright notice © copyright 2011 by wacker neuson production americas llc all rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permissio...
Page 3: Foreword
Foreword wc_tx001710gb.Fm 3 foreword save these instructions—this manual contains important instructions for the machine models listed below. These instructions must be followed during installation and maintenance of the generator (and battery, if equipped). Machines covered in this manual machine d...
Page 4: Foreword
Foreword 4 wc_tx001710gb.Fm approved parts or attachments are those either manufactured or provided by wacker neuson. Approved modifications are those performed by an authorized wacker neuson service center according to written instructions published by wacker neuson. Unapproved parts, attachments, ...
Page 5: Table of Contents
Wc_bo5000186340_04toc.Fm 5 table of contents gp/gps 6600a foreword 3 1 safety information 7 1.1 signal words used in this manual ....................................................... 7 1.2 machine description and intended use ............................................... 8 1.3 operating safety ....
Page 6: Table of Contents
6 wc_bo5000186340_04toc.Fm table of contents gp/gps 6600a 4 maintenance 35 4.1 maintaining the emission control system ...........................................35 4.2 periodic maintenance schedule ..........................................................35 4.3 engine oil ............................
Page 7: Gp/gps 6600A
Gp/gps 6600a safety information wc_si000240gb.Fm 7 1 safety information 1.1 signal words used in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service....
Page 8: Safety Information
Safety information gp/gps 6600a 8 wc_si000240gb.Fm 1.2 machine description and intended use this machine is a portable electric power source. The wacker neuson portable generator consists of a tubular steel frame surrounding a fuel tank, a gasoline engine, a control panel, and an electric alternator...
Page 9: Gp/gps 6600A
Gp/gps 6600a safety information wc_si000240gb.Fm 9 personal injury from improper lifting techniques to protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine. 1.3 operating safety operator qualifications ...
Page 10: Safety Information
Safety information gp/gps 6600a 10 wc_si000240gb.Fm improper connection of generator to a building’s electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire, or explosion. Connections to a building’s ...
Page 11: Gp/gps 6600A
Gp/gps 6600a safety information wc_si000240gb.Fm 11 1.3.15 always keep the machine at least one meter (three feet) away from structures, buildings, and other equipment during use. 1.3.16 always keep the area immediately surrounding and underneath the machine clean, neat, and free of debris and combu...
Page 12: Safety Information
Safety information gp/gps 6600a 12 wc_si000240gb.Fm operating safety when operating the generator: • check the fuel lines and the fuel tank for leaks and cracks before starting the engine. • do not run the machine if fuel leaks are present or the fuel lines are loose. • do not run the engine near op...
Page 13: Gp/gps 6600A
Gp/gps 6600a safety information wc_si000240gb.Fm 13 1.5.1 do not use gasoline or other types of fuels or flammable solvents to clean parts, especially in enclosed areas. Fumes from fuels and solvents can become explosive. 1.5.2 do not attempt to clean or service the machine while it is running. 1.5....
Page 14: Labels
Labels gp/gps 6600a 14 wc_si000561gb.Fm 2 labels 2.1 label locations wc_gr003142 c l g b e f n k j d a m.
Page 15: Gp/gps 6600A
Gp/gps 6600a labels wc_si000561gb.Fm 15 2.2 label meanings wacker neuson machines use international pictorial labels where needed. These labels are described below. A engine choke control b warning! Hot surface! C — danger! Read the operator’s manual. No sparks, flames, or burning objects near the m...
Page 16: Labels
Labels gp/gps 6600a 16 wc_si000561gb.Fm — — caution! Use only clean, filtered gasoline fuel. Check the fuel level. — open the fuel flow valve. — close the choke. — turn the engine switch to the on position. — pull the rewind starter. — open the choke. — turn the engine switch to “off”..
Page 17: Gp/gps 6600A
Gp/gps 6600a labels wc_si000561gb.Fm 17 — close the fuel flow valve. — danger using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. — never use inside a home or garage, even if doors and windows are open. — only use o...
Page 18: Labels
Labels gp/gps 6600a 18 wc_si000561gb.Fm g warning operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrester may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. J a nameplat...
Page 19: Gp/gps 6600A
Gp/gps 6600a operation wc_tx000792gb.Fm 19 3 operation preparing for first use to prepare your machine for first use: 3.0.1 make sure all loose packaging materials have been removed from the machine. 3.0.2 check the machine and its components for damage. If there is visible damage, do not operate th...
Page 20: Operation
Operation gp/gps 6600a 20 wc_tx000792gb.Fm 3.1 determining power requirements this generator is designed to operate single-phase, 60 hz appliances running at 120 vac or 240 vac. Check the nameplate or label provided on tools and appliances to make sure their power requirements match the power output...
Page 21: Gp/gps 6600A
Gp/gps 6600a operation wc_tx000792gb.Fm 21 3.2 installation place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may be ...
Page 22: Operation
Operation gp/gps 6600a 22 wc_tx000792gb.Fm 3.4 battery tray installation (gps only) 3.4.1 align the holes found in the battery tray (a) to the holes on the frame cross-member 3.4.2 insert m8 x 14 screws (b) through the tray then through the holes of the cross-member. 3.4.3 insert the nuts (c) onto t...
Page 23: Gp/gps 6600A
Gp/gps 6600a operation wc_tx000792gb.Fm 23 3.5 wheel kit the wheel kit (part no. 0161308) is a standard item on item number 0620012, 0620015, 0620043 and 0620046 only. It is available as an option on all other models. 3.5.1 hoist the generator, and align the axle (c) with the lower cross-member of f...
Page 24: Operation
Operation gp/gps 6600a 24 wc_tx000792gb.Fm.
Page 25: Gp/gps 6600A
Gp/gps 6600a operation wc_tx000792gb.Fm 25 3.6 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and...
Page 26: Operation
Operation gp/gps 6600a 26 wc_tx000792gb.Fm 3.7 grounding the generator location a ground connection (a) is located on the generator frame. Function this ground connection is used for electrically grounding the generator when necessary to comply with the national electrical code and other federal, st...
Page 27: Gp/gps 6600A
Gp/gps 6600a operation wc_tx000792gb.Fm 27 3.9 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and...
Page 28: Operation
Operation gp/gps 6600a 28 wc_tx000792gb.Fm 3.10 control panel ref. Description ref. Description a engine switch g gfci test button b auto idle switch h gfci reset button c twist-lock receptacle - 120v j twist-lock receptacle - 120/240v d main circuit breaker k ignition switch (gps only) e voltage se...
Page 29: Gp/gps 6600A
Gp/gps 6600a operation wc_tx000792gb.Fm 29 3.11 ground fault interrupt (gfi / gfci) the gfci should be tested for proper operations every time the generator is used. Normal operating state - sensing device green led is “on” and circuit breaker is at “on” position. 3.11.1 press “test” button (g). Gre...
Page 30: Operation
Operation gp/gps 6600a 30 wc_tx000792gb.Fm 3.12 twist-lock receptacles twist-lock receptacles (c, j) are used at the 120v amp and 120/240v outlets. These receptacles are protected by the gfci. To attach a power cord to a twist-lock receptacle, insert plug into receptacle and turn it clockwise to loc...
Page 31: Gp/gps 6600A
Gp/gps 6600a operation wc_tx000792gb.Fm 31 3.15 voltage selector switch the voltage selector switch (e) allows the generator to operate in either single (120v) or dual voltage (120/240v) mode. In single-voltage mode, use only the 120v twist-lock (c) and duplex receptacles (f1, f2). The full rated po...
Page 32: Operation
Operation gp/gps 6600a 32 wc_tx000792gb.Fm 3.16 before starting 3.16.1 read and understand the safety and operating labels and instructions at the beginning of this manual. 3.16.2 inspect the generator for any signs of damage which may affect operation or pose a safety hazard. 3.16.3 check: • oil le...
Page 33: Gp/gps 6600A
Gp/gps 6600a operation wc_tx000792gb.Fm 33 3.17.5 on recoil start engines, turn the engine switch to “on” (b1) and pull the starter rope (f). 3.17.6 on electric start engines, press the ignition switch (k) and hold until the engine starts. Release the switch after the engine starts. Notice: do not r...
Page 34: Operation
Operation gp/gps 6600a 34 wc_tx000792gb.Fm 3.19 emergency shutdown procedure procedure if a breakdown or accident occurs while the machine is operating, follow the procedure below: 3.19.1 stop the engine. 3.19.2 turn off the fuel supply. 3.19.3 disconnect tools from the machine. 3.19.4 allow the mac...
Page 35: Gp/gps 6600A
Gp/gps 6600a maintenance wc_tx000800gb.Fm 35 4 maintenance 4.1 maintaining the emission control system normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer...
Page 36: Maintenance
Maintenance gp/gps 6600a 36 wc_tx000800gb.Fm 4.3 engine oil 4.3.1 drain the oil while the engine is still warm. 4.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a container under the machine to...
Page 37: Gp/gps 6600A
Gp/gps 6600a maintenance wc_tx000800gb.Fm 37 4.4 servicing the air cleaner service the air cleaner frequently to prevent carburetor malfunction. Notice: never run the engine without the air cleaner. Severe engine damage will occur. Never use gasoline or other types of low flash-point solvents for cl...
Page 38: Maintenance
Maintenance gp/gps 6600a 38 wc_tx000800gb.Fm 4.5 spark plug clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler whil...
Page 39: Gp/gps 6600A
Gp/gps 6600a maintenance wc_tx000800gb.Fm 39 4.6 cleaning the sediment cup 4.6.1 turn the fuel valve off. 4.6.2 remove the sediment cup (a) and the o-ring (b). 4.6.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 4.6.4 turn the fuel valve on and check for leaks..
Page 40: Maintenance
Maintenance gp/gps 6600a 40 wc_tx000800gb.Fm 4.7 carburetor adjustment 4.7.1 start the engine and allow it to warm up to operating temperature. 4.7.2 set the pilot screw (a) two turns out. See note. 4.7.3 with the engine idling, turn the pilot screw (a) in or out to the setting that produces the hig...
Page 41: Gp/gps 6600A
Gp/gps 6600a maintenance wc_tx000800gb.Fm 41 4.9 long-term storage before storing the generator for a long period of time: 4.9.1 close the fuel valve and remove and empty the sediment cup or fuel strainer. 4.9.2 disconnect the fuel line from the carburetor. Place the open end of the fuel line into a...
Page 42: Maintenance
Maintenance gp/gps 6600a 42 wc_tx000800gb.Fm 4.11 troubleshooting problem / symptom reason / remedy if engine doesn't start, check that: • engine switch is on “start”. • fuel valves under fuel tank and on engine are open. • fuel tank has fuel. • choke lever is in correct position. Choke should be cl...
Page 43: Gp/gps 6600A
Gp/gps 6600a technical data wc_td000243gb.Fm 43 5 technical data 5.1 generator item no. Gp 6600a 0620385 gp 6600a 0620384 gps 6600a 0620386 generator maximum output w 6600 continuous output w 6000 type dual voltage, single phase, auto voltage regulator system ac voltages avail- able volts phase 120 ...
Page 44: Technical Data
Technical data gp/gps 6600a 44 wc_td000243gb.Fm item no. Gp 6600a can 0620100 gp 6600a can 0620101 gps 6600a can 0620102 generator maximum output w 6600 continuous output w 5500 type dual voltage, single phase, auto voltage regulator system ac voltages avail- able volts phase 120 / 240 1ø frequency ...
Page 45: Gp/gps 6600A
Gp/gps 6600a technical data wc_td000243gb.Fm 45 5.2 engine engine power rating net power rating per sae j1349. Actual power output may vary due to conditions of specific use. Item no. Gp 6600a 0620385 0620384 gp 6600a can 0620100 0620101 gps 6600a 0620386 gps 6600a can 0620102 engine engine type sin...
Page 46: Technical Data
Technical data gp/gps 6600a 46 wc_td000243gb.Fm.
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Emission control systems information and warranty wc_tx001754gb.Fm 47 6 emission control systems information and warranty the emission control warranty and associated information is valid only for the u.S.A., its territories, and canada. 6.1 emission control system background information introductio...
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Emission control systems information and warranty 48 wc_tx001754gb.Fm tampering and altering tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, wacker neuson may deny a warranty claim. Among those acts that constit...
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Emission control systems information and warranty wc_tx001754gb.Fm 49 6.3 limited defect warranty for wacker neuson evaporative emission control systems the emission control warranty is valid only for the u.S.A., its territories, and canada. Wacker neuson sales americas, llc, n92 w15000 anthony aven...
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Emission control systems information and warranty 50 wc_tx001754gb.Fm what is not covered failures other than those resulting from defects in material or workmanship. Any systems or parts which are affected or damaged by owner abuse, tampering, neglect, improper maintenance, misuse, improper fueling...
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Emission control systems information and warranty wc_tx001754gb.Fm 51 support department (1-800-770-0957) or visit wackerneuson.Com to find a dealer/ service center in your area, or to answer questions regarding warranty rights and responsibilities. How to make a claim in the event that any emission...
Page 52: Schematics
Schematics gp / gps 6600a 52 wc_tx001775gb.Fm 7 schematics 7.1 wire colors 7.2 us machines—electrical schematic wire colors b black r red y yellow or orange g green t tan br brown pr purple l blue v violet cl clear sh shield p pink w white gr gray ll light blue ref. Description ref. Description a ge...
Page 53: Gp / Gps 6600A
Gp / gps 6600a schematics wc_tx001775gb.Fm 53 2 brn 3 8 blu 3 brn 3 5 brn 5 2 brn 2 6 7 7 brn 12 3 1 brn 3 brn 11 brn 16 awg 10 10 brn 16 awg 1 12 brn 16 awg 41 blu 1 brn grn/yel 9 8 blu 8 9 brn wht/red 16 awg wht/red 16 awg grn 16awg wht 16 awg blk 16 awg red 16 awg 6 4 on off 12 brn 11 brn 10 brn ...
Page 54: Schematics
Schematics gp / gps 6600a 54 wc_tx001775gb.Fm 7.3 csa machines—electrical schematic ref. Description ref. Description a generator e honda engine b control box c electric start engines (gps) ref. Description ref. Description 1 main stator winding 1 12 engine on / off switch 2 main stator winding 2 13...
Page 55: Gp / Gps 6600A
Gp / gps 6600a schematics wc_tx001775gb.Fm 55 2 brn 8 blu 3 brn 101 blu 5 brn 8 5 8 blu 5 brn 2 2 brn 9 brn 7 brn 103 gry 7 3 brn 1 brn 3 1 4 1 11 brn 16 awg 12 brn 16 awg 12 20a 104 gry 23 brn 1 brn 41 blu 103 gry wht/red 16 awg wht/red 16 awg wht 16 awg grn 16awg off on blk 16 awg 4 6 3 1 12 brn w...
Page 56: Schematics
Schematics gp / gps 6600a 56 wc_tx001775gb.Fm 7.4 engine wiring ref. Description ref. Description a generator d honda engine b control box c electric start engines (gps) ref. Description ref. Description 1 idle solenoid 6 solenoid (gps only) 2 fuel cut solenoid 7 starter (gps only) 3 oil level sende...
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Wacker neuson se, preußenstraße 41, d-80809 münchen, tel.: +49-(0)89-3 54 02-0 fax: +49 - (0)89-3 54 02-390 wacker neuson production americas llc, n92w15000 anthony ave., menomonee falls, wi 53051 tel. : (262) 255-0500 fax: (262) 255-0550 tel.: (800) 770-0957 wacker neuson limited - room 1701–03 & 1...