Wacker Neuson WP 1540A Operator's Manual

Other manuals for WP 1540A: Operator's Manual
Manual is about: Vibroplate

Summary of WP 1540A

  • Page 1

    Www.Wackergroup.Com vibroplate wp 1540a wp 1540aw operator’s manual 0154581en 009 0606 0 1 5 4 5 8 1 e n.

  • Page 3: Wp 1540A/aw

    Wp 1540a/aw table of contents wc_bo0154581en_009toc.Fm 1 1. Foreword 3 2. Safety information 4 2.1 laws pertaining to spark arresters ...................................................... 5 2.2 operating safety .................................................................................. 6 2.3...

  • Page 4: Table of Contents

    Table of contents wp 1540a/aw wc_bo0154581en_009toc.Fm 2 5. Maintenance 23 5.1 periodic maintenance schedule ..........................................................23 5.2 cleaning plate .....................................................................................23 5.3 drive belt ...........

  • Page 5

    3 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. 1. Foreword this manual provides information and procedures to safel...

  • Page 6: Safety Information

    Safety information wp 1540a/aw wc_si000017gb.Fm 4 2. Safety information this manual contains danger, warning, caution, notice=and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is us...

  • Page 7: Wp 1540A/aw

    Wp 1540a/aw safety information wc_si000017gb.Fm 5 2.1 laws pertaining to spark arresters notice: state health safety codes and public resources codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device desi...

  • Page 8: Safety Information

    Safety information wp 1540a/aw wc_si000017gb.Fm 6 2.2 operating safety familiarity and proper training are required for the safe operation of machine. Machines operated improperly or by untrained personnel can be dangerous. Read the operating instructions contained in both this manual and the engine...

  • Page 9: Wp 1540A/aw

    Wp 1540a/aw safety information wc_si000017gb.Fm 7 2.3 operator safety while using internal combustion engines internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failu...

  • Page 10: Safety Information

    Safety information wp 1540a/aw wc_si000017gb.Fm 8 2.4 service safety poorly maintained machines can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. 2.4.1 do not attempt to clean or ...

  • Page 11: Wp 1540A/aw

    Wp 1540a/aw safety information wc_si000017gb.Fm 9 2.5 label locations 1 2 3 4 5 6 7 1 2 warning warnung advertencia avertissement 10w30

  • Page 12: Safety Information

    Safety information wp 1540a/aw wc_si000017gb.Fm 10 2.6 warning and informational labels wacker machines use international pictorial labels where needed. These labels are described below: label meaning warning! To prevent hearing loss, wear hearing protec- tion when operating the machine. Read the op...

  • Page 13: Wp 1540A/aw

    Wp 1540a/aw safety information wc_si000017gb.Fm 11 warning! Hand injury if caught in moving belt. Always replace beltguard. Caution! Read and understand the supplied operator’s manuals before operating this machine. Fail- ure to do so increases the risk of injury to your- self or others. Caution! Li...

  • Page 14: Safety Information

    Safety information wp 1540a/aw wc_si000017gb.Fm 12 2.7 operating labels wacker machines use international pictorial labels where needed. These labels are described below: label meaning open the fuel flow valve. Push or turn engine switch to on position. Close the choke. Place throttle in the idle po...

  • Page 15: Wp 1540A/aw

    Wp 1540a/aw safety information wc_si000017gb.Fm 13 push or turn engine switch to off position. Open the choke. Place throttle in the fast position. Throttle control lever: turtle = idle or slow rabbit = full or fast lifting point (manual). Label meaning 1.

  • Page 16: Technical Data

    Technical data wp 1540a/aw wc_td000010gb.Fm 14 3. Technical data 3.1 engine data wp 1540a/aw 0008060, 0008061, 0009472, 0009545 engine engine make honda engine model gx 160 ut1 qwx2 rated power kw 3.5 engine speed - full rpm 3900 ± 100 engine speed - idle rpm 1400 ± 200 clutch engagement rpm 2100 sp...

  • Page 17: Wp 1540A/aw

    Wp 1540a/aw technical data wc_td000010gb.Fm 15 3.2 machine data 3.3 sound and vibration specifications products are tested for sound pressure level in accordance with en iso 11204. Sound power level is tested in accordance with european directive 2000/14/ec - noise emission in the environment by equ...

  • Page 18: Technical Data

    Technical data wp 1540a/aw wc_td000010gb.Fm 16 3.4 dimensions mm (in.) w c _ g r 0 0 0 1 1 1 4 0 0 ( 1 6 ) 6 8 6 ( 2 7 ) 9 6 5 ( 3 8 ).

  • Page 19: Wp 1540A/aw

    Wp 1540a/aw operation wc_tx000060gb.Fm 17 4. Operation 4.1 recommended fuel the engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Consult engine owner’s manual for complete fuel specifications. 4.2 before start...

  • Page 20: Operation

    Operation wp 1540a/aw wc_tx000060gb.Fm 18 4.3 to start see graphic: wc_gr000014 4.3.1 open fuel valve by moving lever to the right (a1). Note: if engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2)k 4.3.2 turn engine switch to “on” (e1). 4.3.3 o...

  • Page 21: Wp 1540A/aw

    Wp 1540a/aw operation wc_tx000060gb.Fm 19 4.5 application this plate is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations. Plates equipped with water tanks can be us...

  • Page 22: Operation

    Operation wp 1540a/aw wc_tx000060gb.Fm 20 4.6 operation see graphic: wc_gr000076 run engine at full throttle and allow plate to pull itself along at its normal speed. When operating on an incline it may be necessary to assist plate by pushing it forward slightly. Depending on the material being comp...

  • Page 23: Wp 1540A/aw

    Wp 1540a/aw operation wc_tx000060gb.Fm 21 4.7 wheel kit (0162986) see graphic: wc_gr002793 wheel kit (part no. 0162986) is a standard item on item number 0009545 and 0009546 only. Available as an option on all other models. 4.7.1 disengage wheel kit from holding latch (a) and position wheels in “dow...

  • Page 24: Operation

    Operation wp 1540a/aw wc_tx000060gb.Fm 22 4.8 wheel kit (0114334) see graphic: wc_gr002117 wheel kit (part no. 0114334) is a standard item on item number 0009472 and 0009486 only. Available as an option on all other models. 4.8.1 disengage wheel kit from holding latch (a) and position wheels in “dow...

  • Page 25: Wp 1540A/aw

    Wp 1540a/aw maintenance wc_tx000061gb.Fm 23 5. Maintenance 5.1 periodic maintenance schedule the chart below lists basic engine maintenance. Refer to the engine manufacturer’s operation manual for additional information on engine maintenance. 5.2 cleaning plate clean plate after use to remove dirt, ...

  • Page 26: Maintenance

    Maintenance wp 1540a/aw wc_tx000061gb.Fm 24 5.3 drive belt see graphic: wc_gr000077 on new machines or after installing a new belt, check belt tension after first 20 hours of operation. Check and adjust belt every 50 hours thereafter. To change the belt: 5.3.1 remove the beltguard and remove the fou...

  • Page 27: Wp 1540A/aw

    Wp 1540a/aw maintenance wc_tx000061gb.Fm 25 5.4 exciter lubrication see graphic: wc_gr000078 the exciter assembly is a self-contained, sealed unit. The bearings are lubricated using automatic transmission fluid (see technical data for type). Change fluid once every year or 300 hours of operation. Wh...

  • Page 28: Maintenance

    Maintenance wp 1540a/aw wc_tx000061gb.Fm 26 5.5 spark plug see graphic: wc_gr000028 clean or replace the spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not to...

  • Page 29: Wp 1540A/aw

    Wp 1540a/aw maintenance wc_tx000061gb.Fm 27 5.6 engine oil see graphic: wc_gr000022 5.6.1 drain the oil while the engine is still warm. 5.6.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a contai...

  • Page 30: Maintenance

    Maintenance wp 1540a/aw wc_tx000061gb.Fm 28 5.7 air cleaner see graphic: wc_gr000025 the engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. Notice: never run engine without air cleaner. Severe engine damage will occur. Never use gaso...

  • Page 31: Wp 1540A/aw

    Wp 1540a/aw maintenance wc_tx000061gb.Fm 29 5.8 cleaning sediment cup see graphic: wc_gr000029 5.8.1 turn the fuel valve off. 5.8.2 remove the sediment cup (a) and the o-ring (b). 5.8.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.8.4 turn the fuel valve on and check for...

  • Page 32: Maintenance

    Maintenance wp 1540a/aw wc_tx000061gb.Fm 30 5.10 carburetor adjustment see graphic: wc_gr000032 5.10.1 start the engine and allow it to warm up to operating temperature. 5.10.2 set the pilot screw (a) two turns out. See note. 5.10.3 with the engine idling, turn the pilot screw (a) in or out to the s...

  • Page 33: Wp 1540A/aw

    Wp 1540a/aw maintenance wc_tx000061gb.Fm 31 5.11 troubleshooting problem / symptom reason / remedy plate does not develop full speed. Poor compaction. • engine throttle control not completely open. • throttle control not adjusted correctly. • ground too wet, plate sticking. Allow soil to dry before ...

  • Page 34: Maintenance

    Maintenance wp 1540a/aw wc_tx000061gb.Fm 32 5.12 storage if plate is being stored for more than 30 days: 5.12.1 remove loose stones and dirt from plate. 5.12.2 clean engine cylinder cooling fins. 5.12.3 clean or replace air filter. 5.12.4 change exciter oil. 5.12.5 change engine oil and follow proce...

  • Page 35: Wp 1540A/aw

    Wp 1540a/aw maintenance wc_tx000061gb.Fm 33 5.13 lifting machine see graphic: wc_gr000113 see technical data for the weight of the machine. To lift machine manually: 5.13.1 stop the engine. 5.13.2 obtain help from a partner and plan the lift. 5.13.3 grasp the machine by its cage (a) and lifting slot...

  • Page 36: Maintenance

    Maintenance wp 1540a/aw wc_tx000061gb.Fm 34 5.14 transporting machine see graphic: wc_gr000307 to avoid burns or fire hazards, let engine cool before transporting machine or storing indoors. 5.14.1 turn fuel valve to the off position and keep the engine level to prevent fuel from spilling. 5.14.2 ti...

  • Page 37

    Wp1540-q_2005.Fm heinz gengnagel president & ceo wacker machinery philippines wacker machinery philippines, inc. 4126 first cavite, industrial estate (fcie) governor’s drive, brgy. Langkaan dasmariñas, cavite, philippines (tel) +63 2 580 7110 (fax) +63 2 580 7122 date / datum / fecha / date ec decla...

  • Page 38

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-354 02 - 0 · fax: +49 - (0)89-354 02-390 wacker corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : +1-(1)(262) 255-0500 · fax: +1-(1)(262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific o...