WAGNER Plast Coat 25 Owner's Manual - Warning!

Other manuals for Plast Coat 25: Operating Manual
Manual is about: Mortar spraying machines

Summary of Plast Coat 25

  • Page 2: Warning!

    G warning! Mortar spraying machines develop high spraying pressures . Caution – risk of injury! Never reach into the spray jet with your fingers or hands! Never aim the spray lance at yourself or other persons! The materials sprayed cause chemical burns or irritations! Protect your skin and eyes! Ea...

  • Page 3

    Contents page 1 safety requirements ................................... 26 2 introduction to working with the mortar spraying machines plastcoat 25 and 35..... 27 2.1 operation of the mortar spraying machines plastcoat 25 and 35..................................... 27 2.2 what materials can be spray...

  • Page 4

    8. Prevent the socket for the remote control on the control unit from getting dirty. Always leave the coupler plug of the remote control line on the mortar hose screwed complete into the control unit. 9. Danger of injury from the screw conveyor. Never put your hands into the receptacle when the mort...

  • Page 5

    2 introduction to working with the mortar spraying machines plastcoat 25 and 35 the mortar spraying machines can be combined with continuous flow, gravitation compulsory or pan mixers for the processing of mineral coating materials. The container suction system (accessory) can be used to suck direct...

  • Page 6

    4 equipment overview – mortar spraying machines plastcoat 25 and 35 28 1 control unit 2 receptacle 3 screw conveyor 4 pump jacket – pump screw 5 pressure gauge 6 outlet unit 7 compressed air connection 8 mortar hose, assy. 9 texture nozzle 10 spray lance with automatic control 11 switch sleeve, for ...

  • Page 7

    4.1 control unit 1 master switch 0 –1 2 indicator lamp 3 feed rate regulator 0 –10 4 changeover switch 5 mains cable 6 connection for remote control the mortar spraying machine can be switched on using the master switch (1, fig. 3). The indicator lamp (2) shows that the machine is ready for operatio...

  • Page 8

    Accessories for the receptacle 4.3.1 sliding cover prevents contamination getting into the coating material. Extends the hardening time of the coating material, particularly with direct sunlight. 4.3.2 sack mangle for using coating material in sacks, a sack mangle can be placed on the sliding cover....

  • Page 9

    31 4.6 spray lance with automatic control (fig. 9) 1 material connection 2 switch sleeve, switching the mortar spraying machine on and off using remote control 3 texture nozzle 4 air tap 5 material tap 6 remote control connection 7 atomization air connection various different texture nozzles can be ...

  • Page 10: Tabelle – Teil 1

    Tabelle – teil 1 32 g.

  • Page 11: Tabelle – Teil 2

    Tabelle – teil 2 33 g.

  • Page 12

    7 placing into operation installation location position mortar spraying machine in a level position to prevent it from sliding away. Compressor (accessory) attach compressor holder to the mortar spraying machine. Place compressor onto holder and secure with screws. Connect compressor to power supply...

  • Page 13

    Extension cable plastcoat 25 the cross section of the cable must be min. 3 x 2.5 mm 2 . Unwind extension cable completely. Make sure that the couplings and plugs are in complete working order. Extension cable plastcoat 35 the cross section of the cable must be min. 5 x 2.5 mm 2 . Unwind extension ca...

  • Page 14

    • check viscosity of the coating material. • fill coating material into the receptacle. With mineral coating materials only fill the receptacle to half full. Spray lance with automatic control • open material tap (3, fig. 16). • the coating material will be pumped into the mortar hose. Spray lance w...

  • Page 15

    The spray pattern is dependent upon the type of material, material consistency, tip size, material delivery rate and air delivery rate. Examples: fine texture ––> larger air delivery rate coarse texture ––> low air delivery ratehigher material delivery rate –> higher air delivery rate we recommend t...

  • Page 16

    Using coating materials in sacks • pull sliding cover back about 15 cm. • place sack on the sliding lid. • cut sack open. • allow the coating material to flow into the receptacle. • move sack mangle forwards over the sack by turning the crank. Danger of crushing do not place hands under the rollers....

  • Page 17

    39 • fill water into receptacle. When operating using the container suction system, immerse suction hose into receptacle with water. Turn on mortar spraying machine. • after a few seconds the cleaning ball will come out of the spray lance. • repeat cleaning procedure 3–4 times, depending on the coat...

  • Page 18

    11 malfunction checklist 40 fault motar spraying machine does not start mortar spraying machine cannot turn pump screw. Mortar spraying machine cannot be switched on/off by means of the remote control. Mortar spraying machine builds up pressure in the mortar hose. However, no coating material comes ...

  • Page 19

    Fault pressure on the pres- sure gauge increases to over 40 bar. Mortar spraying machine does not transport sufficient coating material. Mortar spraying machine does not start possible cause viscosity of the coating material too high. Mortar hose diameter too narrow. Mortar hose too long. Flow speed...

  • Page 20

    42 g 1 0348 363 0348 363 motor cable 2 9982 820 9982 820 cable screw connection 3 9982 823 9982 823 adapter 4 0348 230 ––––––– transmission motor 230 v 앑 , 50 hz ––––––– 0348 231 transmission motor 400 v, 50 hz, v3 앑 5 9900 204 9900 204 hexagon screw m 8 x 35 din 931 (2) 6 9920 102 9920 102 washer a...

  • Page 21

    43 g 0348 224 0348 919 spray lance with automatic control 0348 904 0348 904 extension kit 500 mm long (material pipe and air pipe) 0348 923 –––––––– extension kit 800 mm long (material pipe and air pipe) 1 9910 204 9910 204 hexagon nut m6 din 985 2 3050 347 3050 347 washer 6.4 din 433 3 0348 225 034...

  • Page 22

    44 g 1 0342 231 compressor v 400, 230 v~, 50 hz suction volume 360 l/min 2 9992 823 rapid action coupling 3 0348 452 retaining plate 4 0348 442 compressor holder 5 9990 373 star grip m 8 6 0348 957 compressor holder 16 spare parts list – compressor v 400 item part no. Designation 5 5 2 1 6 3 4 1 034...

  • Page 23

    G 45 18 spare parts list – container suction system item part no. Designation 1 0348 907 container suction system 2 0097 100 seal 3 0342 205 suction hose 4 0097 085 coupling 5 0348 361 connecting plate 6 0348 947 connecting bridge 7 0097 105 coupling 2 2 4 5 3 2 2 7 7 2 6 1.

  • Page 24

    G 46 19 accessories plastcoat 25 and 35 (accessories illustration, see page 98/99) item part no. Designation 1 0268 779 texture nozzle 4 0348 915 texture nozzle 5 0268 780 texture nozzle 6 0348 916 texture nozzle 7 0268 781 texture nozzle (standard) 0348 917 texture nozzle 9 0268 782 texture nozzle ...

  • Page 25

    47 j. Wagner gmbh otto-lilienthal str. 18 88677 markdorf fed. Rep. Of germany phone 07544 / 5050 fax 07544 / 505-200 d wagner international ag industriestr. 22 9450 altstätten switzerland phone 071 / 7 57 22 11 fax 071 / 7 57 22 22 ch wagner spraytech corp. P.O. Box 9362 minneapolis / minn. 55440 us...