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- Welding System
- INTIG 316 AC/DC
- Operator's Manual
WARPP INTIG 316 AC/DC Operator's Manual
Summary of INTIG 316 AC/DC
Page 1
Intig 316/501 ac/dc inverter ac/dc pulsed argon arc welding machine operator’s manual (please read carefelly before operation).
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Intig 316/501 ac/dc - 1 - safety depends on you our arc welding and cutting equipment's are designed and built with ample safety consideration. However, proper installing and operating the machine can increase your safety. Do not install, operate or repair this equipment casually without reading thi...
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Intig 316/501 ac/dc - 2 - cautions arc and arc rays can hurt. 1 electric shock: the welding circuits are not insulated when welding. If you touch the two output electrodes of the machine with your bare skin at the same time, it will lead to electric shock, sometimes even fatal dangers. Users need to...
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Intig 316/501 ac/dc - 3 - 6 power: (for electrically powered welding and cutting equipment) turn off input power before installation, maintenances and repair, so that avoid accident. Huanyuan welding equipment is Ι class safeguard equipment; please install the equipment by manufacture’s professional...
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Intig 316/501 ac/dc - 4 - 1. Features and usage -------------------------------------------------5 2. Working conditions and environment:------------------------5 3. Technical specification---------------------------------------------6 4. Product system introduction----------------------------------...
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Intig 316/501 ac/dc - 5 - 1. Features and usage: intig ac/dc series pulsed tig welding machine has the function of dc tig welding, dc pulsed tig welding, ac tig welding, and ac pulsed tig welding. It is a kind of tungsten tig welding machine incorporated multi-function. The primary inverter of intig...
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Intig 316/501 ac/dc - 6 - rated input current(a) 18.2 31.8 open circuit voltage(v) 82 85 rated welding current(a) 315 500 rated welding voltage(v) 22.6 30 rated duty cycle(%) 60% 60% gas pre-flow time(s) 0.0 ~ 5.0 initial current adj. Range(a) ac 20 ~ 315 20 ~ 500 dc 10 ~ 315 10 ~ 500 current upslop...
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Intig 316/501 ac/dc - 7 -.
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Intig 316/501 ac/dc - 8 - 5. Product construction introduction 1).Front panel description and function: the front panel is divided into six areas according to the function: diagram 2: front panel 2).Digital display area: a.1 st digital display meter: it is used to display welding/preset current, pul...
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Intig 316/501 ac/dc - 9 - at the time, there is only one indicator is on in this area, which indicates current displayed& adjusted parameter, and the parameter value is displayed on 1 st digital display meter, adjusted by encoder. When there is no pulse during working, the welding current is display...
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Intig 316/501 ac/dc - 10 - 5).Operation mode area ： ： ： ： a. Non self-lock: when this indicator is on, the welding machine is the non self-lock status of tig welding. B. Self-lock: when this indicator is on, the welding machine is the self-lock status of tig welding. C. Repetition: when this indicat...
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Intig 316/501 ac/dc - 11 - a. Grid voltage abnormity indicator: when the input voltage is not within 380-440 vac or lacks phase, this indicator is on. B. Overload indicator: when the ambient temperature is too high, or the machine is used over the rated duty cycle, which causes the overheat inside m...
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Intig 316/501 ac/dc - 12 - a. Connect workpiece. B. Connect the plug of welding torch switch. C. Argon output mouth. D. Connect welding torch. E. Connect water-returning mouth of water cooling torch. F. Connect water-output mouth of water cooling torch. Preparation before welding 1.Input power capac...
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Intig 316/501 ac/dc - 13 - items must be paid attention to: ●the flammable matters must be far away from the welding site. ●before welding, check if there are flammable matters in the operation range or not, in order to take them away for eliminating hidden troubles. 6.Installation 1. Installation l...
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Intig 316/501 ac/dc - 14 - picture 4 ：installation diagram 7.Operation introduction 1. Turn on the power source, the welding machine proceeds self-check, the digital display meters and all indicators on the panel will be on for 1.5s, and goes off for 0.5s, then the display will be normal. 2. Press t...
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Intig 316/501 ac/dc - 15 - crater arc current and then it is off. After finishing welding please do not take the welding torch away immediately, until the postponed gas flow time is ended, so that the molten pool and tungsten could be better protected. B) self-lock keep the tungsten 1 ~ 3mm from wor...
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Intig 316/501 ac/dc - 16 - ac wave balance when use ac tig welding for aluminum, the clean strength of the arc negative can be adjusted through the clean width knob. The relationship between the knob set position of clean width knob, welding performance and tungsten consumption is as below: note: al...
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Intig 316/501 ac/dc - 17 - （ac） 1.6 2.4 3.2 4.0 4.8 6.4 1.6,2.4 1.6,2.4 1.6,2.4 2.4,3.2, 3.0,1.4 3.2,4.0 1.6 ~ 2.4 1.6 ~ 2.4 3.2 ~ 4.2 3.2 ~ 4.0 4.0 ~ 4.8 4.0 ~ 4.8 40 ~ 70 60 ~ 90 75 ~ 110 90 ~ 120 110 ~ 150 130 ~ 170 4 ~ 5 4 ~ 5 5 ~ 6 5 ~ 6 5 ~ 6 6 ~ 7 1 1 1 1 1 1-2 b b b c.D c.D c.D dc pulse tig ...
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Intig 316/501 ac/dc - 18 - a lu m in u m 1.0 1.5 1.5 1.5 3.2 3.0 6.0 70 80 90 85 170 170 220 25 40 25 25 25 25 25 1 1 1 1 1 1 1 50 50 50 50 50 50 50 1.6 1.6 1.6 1.2 1.2 1.6 1.6 75 95 75 95 290 170 250 6.0 180 25 1 50 1.6 180 25 1 50 1.6 250 3.2 170 25 1 50 1.6 290 6.0 220 25 1 50 1.6 270 3.0 120 25 ...
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Intig 316/501 ac/dc - 19 - (3) the gap of the tungsten electrode to the mother-material is too great; (4) the voltage of power source is too low (415±10% is better); e3. Unsteady arc, initiate arc difficultly, arc quenches (1) the tungsten electrode is too thick (relative to current value) (2) pure ...
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Intig 316/501 ac/dc - 20 - 9.Trouble shooting trouble (symptoms) possible cause recommended course of action 1. When machine energized, the circuit breaker trip three phase bridge rectifier was may damage replace the rectifier ； igbt damage replace igbt 2. No output current the control fuse on the b...
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Intig 316/501 ac/dc - 21 - 9.Packing list and appendix power source （intig 316/501 ac/dc） 1 set instruction manual 1 qualified certificate 1 guarantee card 1 important elements no. Item model technical series no. 1 breaker intig 316 ac/dc dz47d-3p/40a 40a 102010200002 intig 501 ac/dc dz47d-3p/63a 63...
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Intig 316/501 ac/dc - 22 - appendix ： intig 316 ac/dc electric schematic q f 1 v 2 c 9 t m 1 t a 2 c 2 c 1 c 3 x s 2 x s 3 l 3 c 7 l 4 f u 1 1 .5 a v 1 g 4 g 3 g 2 g 1 e 4 e 3 e 2 e 1 1 . 2 . 3 . 0 . 4 . 5 . 6 . 7 . 8 . 9 . 1 0 . 1 5 . 1 3 . 1 2 . 2 5 . 2 6 . 2 1 . 2 0 . A p 2 t h f 1 y v 1 a p 1 a ...
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Intig 316/501 ac/dc - 23 - intig 501 ac/dc electric schematic q f1 v 2 c 9 t m 1 t a 2 c 2 c 1 c 3 x s 2 x s 3 l 3 c 7 l 4 f u 1 1 .5 a v 1 g 4 g 3 g 2 g 1 e 4 e 3 e 2 e 1 1 . 2 . 3 . 0 . 4 . 5 . 6 . 7 . 8 . 9. 10 . 1 5 . 1 3 . 1 2 . 2 5 . 2 6 . 2 1 . 2 0 . A p 2 th f 1 y v 1 a p 1 a p 4 to rc h w o...
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Intig 316/501 ac/dc - 24 - 1.Top view. 2.Right side view.
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Intig 316/501 ac/dc - 25 - 3.Left side view 4.Front view.
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Intig 316/501 ac/dc - 26 - spare parts list for intig 316, 501 ac/dc. Intig 316 ac/dc intig 501 ac/dc s.No description. Part code part code 1 2 pin female connector for trigger cable side con-2-cm-f01 con-2-cm-f01 2 2 pin male connector for trigger machine side con2pnm con2pnm 3 7 pin female connect...
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Intig 316/501 ac/dc - 27 - 17 hall sensor cs-4.0v-500a cs-4.0v-500a 18 hf pcb pcb-hf-02 pcb-hf-02 19 igbt igbt5012 igbt-10012 20 input bridge module ibdg007 ibdg003 21 jj pcb pcb-iso-05 pcb-iso-05 22 main pcb pcb-tig-ac/dc316 pcb-tig-ac/dc501 23 main transformer mtrxb25 mtrxb24 24 mcb mcb001 mcb001 ...
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Intig 316/501 ac/dc - 28 - 41 thermal cutout sensor c2373 c2373 42 water flow switch fs-ds01aw131dh fs-ds01aw131dh 43 wire wound resistor r-20e-200w r-20e-200w.