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- WL500 – Sparkling
- Operating, Installation And Service Manual
WaterLogic WL500 – Sparkling Operating, Installation And Service Manual
Summary of WL500 – Sparkling
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Waterlogic commercial products, llc 11710 stonegate circle omaha, ne 68164 (800) 288-1891 www.Waterlogic.Us wl500 – sparkling operating, installation, and service manual.
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Revision 1.1 page 2 wl500 operating, installation, and service manual congratulations on your choice of the waterlogic wl500water treatment system. The wl500 is a fully programmable self-contained model that dispenses cold, hot, extra-hot, and premium sparkling water. Every wl500 includes: high perf...
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Revision 1.1 page 3 wl500 features and benefits advanced multi-stage filtration pre-installed filters in each wl500 to remove contaminants and provide great taste. Premium sparkling water unlimited premium sparkling water produced through innovative mizzling technology. Cold, hot, and extra hot wate...
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Revision 1.1 page 4 wl500 certifications waterlogic water treatment systems have been tested, approved, and certified by the world’s top standards bodies such as nsf and ansi. These organizations set and regulate national standards. We believe that performance testing and certifications validate wat...
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Revision 1.1 page 5 introduction carefully read and follow all instructions to ensure proper and efficient operation of your wl500. Contact waterlogic or an authorized waterlogic dealer if you have any questions. Waterlogic and authorized waterlogic dealers employ trained service personnel who are e...
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Revision 1.1 page 6 safety precautions basic safety precautions should be followed, including the following: danger! If incorrectly installed, operated or maintained, this product can cause death or severe injury. Those who install, operate, or maintain this product should be trained in its proper u...
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Revision 1.1 page 7 waterlogic manufactured water treatment system limited warranty united states and canada only waterlogic water treatment systems are guaranteed to the original purchaser to be free of defects in materials and workmanship for a period of three (3) years from the date of purchase, ...
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Revision 1.1 page 8 model/part designations model/part number description inn # wl500 waterlogic wl500- cold, sparkling, hot, extra hot 10-vmhcs3 f-6004-m-hcs-dt-cs-inn ak-0005 optional base cabinet for waterlogic wl500 10-7000 ak-0007 optional cup dispenser for base cabinet 10-7001 specifications i...
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Revision 1.1 page 9 wl500 layout drawing with part numbers no part no description remark 1 pl-1095 top cover gray 10-7073 2 pl-1092 front hatch panel gray (biocote logo) 10-7070 3 pl-1102 lcd lenses insert label black (4 button holes) 10-7077 4 pl-1098 dispense silicon 4 button key mat c&s&h&ex 10-7...
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Revision 1.1 page 10 operating instructions the above picture shows front lcd display and control panel for the waterlogic wl500. Button operational use programming mode 1 select cold water scroll the menu down 2 select sparkling water scroll the menu up 3 select hot water enter (select) an option o...
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Revision 1.1 page 11 wl500 flow diagram.
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Revision 1.1 page 12 wl500 principles of operation it will take the wl500 approximately 10 minutes to heat 1.6 liters of water in the hot circuit and 45 minutes to chill the 4 liters of water in the cold circuit to set point temperatures after all tanks have been properly filled. The wl500 has two c...
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Revision 1.1 page 13 dispensing hot water from the wl500 to dispense hot water, select the small hot (button 3) and release. Hot will appear in the display, and press the main dispense button. This will open the hot input solenoid (solenoid 1– not shown above) and allow hot water to dispense through...
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Revision 1.1 page 14 once the level sensor detects the tank is full of water, the pcb will shut down sparkling water generation (mizzling process). The wl500 will return to the cold default selection after 3 seconds. Cold and hot water can be dispensed while sparkling water is being generated. The s...
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Revision 1.1 page 15 programing menu menu options brief description cold temp set 3° - 12°c the cold temperature can be set between 3°c and 12°c or 37°f and 54°f, depending on which units are selected (°c or °f) in the f/c option. 37° - 54°f recommended/default setting is 5°c/41°f. Hot temp set 70°c...
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Revision 1.1 page 16 programming instructions access the programming menu by depressing buttons no. 1 and no. 2 simultaneously for three seconds until the password message appears on the display: password * * * * password is: 1 1 1 1 press button no. 1 until the number 1 is displayed press button no...
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Revision 1.1 page 17 wl500 quick start guide critical requirements establish food grade co 2 supply and regulate to 35-45 psi. This will produce optimum sparkling water and co 2 concentration when combined with 46 f degree or cooler water. Regulate the water supply to 40–60 psi . Always use a pressu...
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Revision 1.1 page 18 pre-installation procedures danger! Electrical shock hazard. Only qualified personnel who have read and understand this entire manual should attempt to install, or service this unit, failure to do so could result in death or serious injury. Do not plug into an electrical supply ...
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Revision 1.1 page 19 6. Flush thoroughly (at least 5 gallons) with fresh water to clear carbon fines. Test outlet water with tds (total dissolved solids) meter to determine exact flushing volume required. 7. Once rinsed, reinstall the filters. The pu-4029 (cbc) filter should be installed in the filt...
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Revision 1.1 page 20 16. Connect 40-60 psi regulated, potable water supply to the water inlet bulkhead fitting located on the back of the unit. Turn on water supply and check for leaks. 17. Connect co 2 gas line to wl500 bulkhead inlet fitting. Regulate to 35-45 psi. Turn on co 2 . Warning! High pre...
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Revision 1.1 page 21 fill the hot tank 25. Press the hot button (button 3), followed by the main dispensing button to fill the hot tank. Water will dispense from the faucet once the hot tank is full. Flush until water is clear. Warning! Hot circuit is not sanitized. Water must exceed 171 o f water i...
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Revision 1.1 page 22 wl500 draining instructions warning! Wl500 is a heavy object. Use proper lifting aids and handling techniques to avoid injury. Use assistance as single person lift could cause injury. Always drain before handling to reduce weight. Draining notes there are 3 tanks and a booster p...
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Revision 1.1 page 23 drain the sparkling water chamber 15. Dispense all sparkling water out of the sparkling chamber through the faucet of the wl500 into the drip tray (holds 1.5 liters) or other container until only co 2 gas is dispensed. The sparkling chamber holds a maximum of 1 liter of water. 1...
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Revision 1.1 page 24 installation procedures safety and installation guidelines ensure all local, state, and federal laws and codes including health and safety guidelines are met when installing waterlogic equipment. Only qualified service technicians should attempt installation and service of water...
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Revision 1.1 page 25 pre-installation and sanitization procedures as prescribed in this manual must be performed before installing the wl500. Always install indoors and place the waterlogic wl500on a firm, flat and stable surface. Attach the water supply line to the 1/4” feed water inlet bulkhead fi...
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Revision 1.1 page 26 10. Level unit using the adjustable feet to level if necessary. Never install on incline. 11. Turn the green compressor switch to i=on position. Check for fan and compressor operation. This can be done by listening to the unit when the green compressor switch is turned on and/or...
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Revision 1.1 page 27 service requirements warning! Read and understand the contents of this manual before attempting to service wl500. Failure to follow the instructions in this manual could result in death, serious personal injury, or severe property damage. Only trained and qualified technicians s...
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Revision 1.1 page 28 11. Clean and sanitize external surfaces of the unit. Use soap and water or chemicals that are compatible with abs plastic and will not damage or degrade the product surfaces. 12. Remove and clean the faucet. Replace as needed. Warning! Sanitizer may contain hazardous chemicals....
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Revision 1.1 page 29 replacement components component part no. Frequency of replacement uv light, tuv-8w ct-2001 every 12 months, or as required inn# 10-7020 uv quartz sleeve ct-2002 clean every 12 months, replace as needed inn# 10-1400 10” twist carbon block filter, 1-micron, reverse-threaded pu-40...
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Revision 1.1 page 30 wl500 main parts drawing.
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Revision 1.1 page 31 wl500 main parts list no part no description remark 1 pl-1152 drip tray grill - biocote 12-8150 pl-1127a drip tray body only same as pl-1221 – biocote w/wl logo 10-7074 2 pl-1093 front panel for drip tray insert silver 10-7071 3 st-8097 filter housing fixing bracket 10-7054 4.1 ...
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Revision 1.1 page 32 wl500 main parts list no part no description remark 38 co-9023a cooling fan condenser only 10-7081 39 na flow counter - not used na 40 st-8094-a sparkling back metal panel 10-7051 41 el-5016 socket with emi filter 120v/60hz 10-4013 42 el-5010 fuse 10-3013 43 el-5012 fuse holder ...
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Revision 1.1 page 33 wl500 wetted parts drawing.
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Revision 1.1 page 34 wl500 wetted parts list no part no description remark 1 pu-4028 jg bulkhead connector union 1/4" * 1/4"(pi1208s) 10-3067 2 pu-4031 jg lld pe tube - blue o.D.1/4"(pe-08-bi-1000f-b) 19-1054 3 pu-4066 jg stem elbow connector 1/4" * 1/4" acetal (pi220808s) pu-4066 4 pu-4022 filter h...
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Revision 1.1 page 35 wl500 wetted parts list no part no description remark 39 pu-4031 jg lld pe tube - blue o.D.1/4"(pe-08-bi-1000f-b) 19-1054 40 pu-4031 jg lld pe tube - blue o.D.1/4"(pe-08-bi-1000f-b) 19-1054 41 ct-2002 quartz sleeve d310mm for 8w lamp 10-1400 42 ct-2006 o-ring (black quartz sleev...
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Revision 1.1 page 36 fault codes and troubleshooting indication action the display indicates: “change filter” replace the filter. Either the gallons setting or the filter timer (months) setting has expired. Reset the machine once filters are replaced. The display indicates: “drip tray full” continuo...
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Revision 1.1 page 37 wl500 electrical diagram danger! High voltage electrical hazard. Pcb (printed circuit board) contains high voltage. Only trained and qualified technicians should attempt live testing..
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Revision 1.1 page 38 base cabinet (ak-0005) assembly instructions step 1 mount the back panel to the base panel using 3 of the screws provided. The back lip of the base panel has 3 holes. The front lip only has 2 holes. Step 2 - attach the top panel to the back panel using 3 of the screws provided a...
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Revision 1.1 page 39 step 4 - fasten the side panels to the frame. The side panels fit either side, with the sharper curved edge placed toward the rear. Align the side panels using the plastic tabs which will protrude through the metal frame. Wl500 to base cabinet attachment point (use locking screw...
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Revision 1.1 page 40 cup holder (ak-0007) assembly instructions step 1 - fasten support brackets to back-side of cup holder as shown. Requires 8 total screws (provided in box). Step 2 - fasten the insert panel into the base cabinet. Note that this task will require a little maneuvering of the insert...