WaterLogic WL500 – Sparkling Operating, Installation And Service Manual

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Summary of WL500 – Sparkling

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    Wl500 – sparkling operating, installation, and service manual waterlogic commercial products, llc 11710 stonegate circle omaha, ne 68164 (800) 288-1891 www.Waterlogic.Us.

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    Wl500 operating, installation, and service manual congratulations on your choice of the waterlogic wl500water treatment system. The wl500is a fully programmable self-contained model that dispenses cold, hot, extra-hot, and premium sparkling water. Every wl500 includes: high performance multi-stage f...

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    Wl500 features and benefits premium sparkling water unlimited premium sparkling water produced through innovative mizzling technology. Cold, hot, and extra hot water pressure fed cold, hot, and extra hot selections to meet a wide range of customer demands. High volume storage and water capacity 3 li...

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    Waterlogic wl500 premium sparkling overview waterlogic wl500 produces premium sparkling water which is made in a batch and contains a fine, dense carbonation as compared to other “soda water” products in the market. Optimum sparkling water is generated in the wl500 with 41°f cold water and food grad...

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    Wl500 certifications waterlogic water treatment systems have been tested, and certified to rigorous nsf and ul standards. We believe that performance testing and certifications validate waterlogic as a world-leader in water treatment systems. Wl500 certifications include ul399 – certified drinking w...

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    Introduction carefully read and follow all instructions to ensure proper and efficient operation of your wl500. Contact waterlogic or an authorized waterlogic dealer if you have any questions. Waterlogic and authorized waterlogic dealers employ trained service personnel who are experienced in the in...

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    Safety precautions basic safety precautions should be followed, including the following: danger! If incorrectly installed, operated or maintained, this product can cause death or severe injury. Those who install, operate, or maintain this product should be trained in its proper use, warned of its da...

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    Model/part designations brand name description model – part number wl500 waterlogic wl500- cold, sparkling, hot, extra hot 10-vmhcs3 f-6004-m-hcs-dt-cs-inn ak-0005 optional base cabinet for waterlogic wl500 10-7000 ak-0007 optional cup dispenser for base cabinet 10-7001 specifications item wl500 (w/...

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    Operating instructions the above picture shows front lcd display and control panel for the waterlogic wl500. Button operational use programming mode 1 select cold water scroll the menu down 2 select sparkling water scroll the menu up 3 select hot water enter (select) an option on the menu 4 select e...

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    Wl500 principles of operation it will take the wl500 approximately 10 minutes to heat 1.6 liters of water in the hot circuit and 45 minutes to chill the 4 liters of water in the cold circuit to set point temperatures after all tanks have been properly filled. The wl500 has two cold tanks; a 2 liter ...

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    Dispensing hot water from the wl500 to dispense hot water, select the small hot (button 3) and release. Hot will appear in the display, and press the main dispense button. This will open the hot input solenoid (solenoid 1– not shown above) and allow hot water to dispense through the faucet. The wl50...

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    Once the level sensor detects the tank is full of water, the pcb will shut down sparkling water generation (mizzling process). The wl500 will return to the cold default selection after 3 seconds. Cold and hot water can be dispensed while sparkling water is being generated. The sparkling water genera...

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    Wl500 flow diagram w at er i n 1 l it er p re -c h ill t an k wl500 operating, installation, and service manual page 13 - revision: 5-29-2015.

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    Programing menu and instructions menu options brief description cold temp set 3° - 12°c the cold temperature can be set between 3°c and 12°c or 37°f and 54°f, depending on which units are selected (°c or °f) in the f/c option. 37° - 54°f recommended/default setting is 5°c/41°f. Hot temp set 70°c - 9...

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    Programming instructions access the programming menu by depressing buttons no. 1 and no. 2 simultaneously for three seconds until the password message appears on the display: password * * * * password is: 1 1 1 1 press button no. 1 until the number 1 is displayed press button no. 2 to move to next f...

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    Mounting bolt here wl500 quick start guide critical requirements establish food grade co 2 supply and regulate to 35-45 psi. This will produce optimum sparkling water and co 2 concentration when combined with 46 f degree or cooler water. Regulate the water supply to 40–60 psi . Always use a pressure...

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    Pre-installation procedures danger! Electrical shock hazard. Only qualified personnel who have read and understand this entire manual should attempt to install, or service this unit, failure to do so could result in death or serious injury. Do not plug into an electrical supply until specifically in...

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    4. Flush thoroughly per filter manufacturers’ recommendation with fresh water to drain. 5. Once flushed, install the filters. Following the flow direction on the filter. Note: filters should not be flushed prior to 24 hours before installation to limit microbial growth. Sanitizing sanitize using a h...

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    Do not plug in unit unless qualified. Only qualified personnel who have read and understand this entire manual should attempt to install or service this unit. 16. Connect wl500 to power, and turn i=on the red power switch. Caution! Never turn on heater before filling hot tank. Green compressor/heate...

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    Fill the hot tank 23. Press the hot button (button 3), followed by the main dispensing button to fill the hot tank. Water will dispense from the faucet once the hot tank is full. Flush until water is clear. Warning! Hot circuit is not sanitized. Water must exceed 171 o f water in the hot circuit is ...

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    Wl500 draining instructions warning! Wl500 is a heavy object. Use proper lifting aids and handling techniques to avoid injury. Use assistance as single person lift could cause injury. Always drain before handling to reduce weight. Draining notes there are 3 tanks and a booster pump circuit that must...

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    9. Unplug the uv lamp and remove uv lamp. 10. Remover the uv indicator sensor from the quartz sleeve retaining nut. 11. Unscrew the quartz sleeve retaining nut and remove quartz sleeve to vent the cold circuit. 12. Remove the cold tank drain line cap and drain the 2 liters into a container. 13. Remo...

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    28. Reinstall the quartz sleeve retaining cap firmly. Do not over tighten o-ring seal. 29. Reinstall the uv lamp. Be careful not to touch uv lamp surface as oils from your hands can cause dark spots and impact the performance of the system. Always wipe off lamp with alcohol wipe or equivalent if nee...

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    Installation procedures safety and installation guidelines ensure all local, state, and federal laws and codes including health and safety guidelines are met when installing waterlogic equipment. Only qualified service technicians should attempt installation and service of waterlogic equipment. Warn...

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    Pre-installation and sanitization procedures as prescribed in this manual must be performed before installing the wl500. Always install indoors and place the waterlogic wl500on a firm, flat and stable surface. Attach the water supply line to the 1/4” feed water inlet bulkhead fitting on the back of ...

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    10. Level unit using the adjustable feet to level if necessary. Never install on incline. 11. Turn the green compressor switch to i=on position. Check for fan and compressor operation. This can be done by listening to the unit when the green compressor switch is turned on and/or visibly checking the...

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    Service requirements warning! Read and understand the contents of this manual before attempting to service wl500. Failure to follow the instructions in this manual could result in death, serious personal injury, or severe property damage. Only trained and qualified technicians should attempt to inst...

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    8. Ensure there is adequate (minimum of 2”) clearance around the unit and clean the condenser grill and compressor fan to provide efficient cooling system operation. 9. Test the drip tray overflow function. Clean and dry off the drip tray and sensors. 10. Sanitize the cold and sparkling tanks per in...

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    Replacement components component part no. Frequency of replacement uv light, tuv-8w ct-2001 every 12 months, or as required wlusa# 10-7020 uv quartz sleeve ct-2002 clean every 12 months, replace as needed wlusa# 10-1400 10” twist carbon block filter, 1-micron, reverse threaded pu-4029 every 6-months...

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    Descaling the hot tank 1. The hot tank requires removal of mineral deposits (descaling) on a regular basis, depending upon filtration and local water conditions. Descaling is an important process that removes calcium deposits, or scale, that can build up inside a tank over time. Calcium and scale is...

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    5. Turn off water supply and remove sanitizing cartridge from inlet water supply. Reconnect water supply to inlet fitting. 6. Allow descaling solution to remain in the hot tank for 15 minutes (length of time may vary depending on water conditions). 7. Place a pitcher, catch basin or other container ...

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    Wl500 layout drawing with part numbers no part no description wlusa part no. 1 pl-1095 top cover gray 10-7073 2 pl-1092 front hatch panel gray – biocote® 10-7070 3 pl-1102 lcd lenses insert label black (4 button holes) 10-7077 4 pl-1098 dispense silicon 4 button key mat 10-7225 5 pl-1093 front panel...

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    Wl500 main parts drawing wl500 operating, installation, and service manual page 33 - revision: 5-29-2015.

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    Wl500 main parts list no part no. Description wlusa part no. 1 pl-1152 drip tray grill – biocote® 12-8150 pl-1127a drip tray body only – biocote® waterlogic logo 10-7074 2 pl-1093 front panel for drip tray insert silver 10-7071 3 st-8097 filter housing fixing bracket na 4.1 pu-4022 filter head valve...

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    No part no. Description wlusa part no. 35 st-8016 unit control rubber feet 10-3083 36 pu-4056b double solenoid valve (c&s) with wire harness assembled 10-7060 37 ct-2011 fan motor 120v (ac axial fan) uf12b-11b-wl 10-1500 38 co-9023a cooling fan condenser only na 40 st-8094-a sparkling back metal pan...

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    Wl500 wetted parts drawing wl500 operating, installation, and service manual page 36 - revision: 5-29-2015.

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    Wl500 wetted parts list no part no description wlusa part no. 1 pu-4028 jg bulkhead connector union 1/4" * 1/4"(pi1208s) 10-3067 2 pu-4031 jg lld pe tube - blue o.D.1/4"(pe-08-bi-1000f-b) na 3 pu-4066 jg stem elbow connector 1/4" * 1/4" (pi220808s) na 4 pu-4022 filter head valved 10-3101 5 na filter...

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    No part no description wlusa part no. 35 pu-4008 jg equal elbow connector 1/4" (pi0308s) na 36 pu-4008 jg equal elbow connector 1/4" (pi0308s) na 37 pu-4008 jg equal elbow connector 1/4" (pi0308s) na 38 ct-2037 upper safety valve 1/4" for sparkling unit 10-7245 39 pu-4031 jg lld pe tube - blue o.D.1...

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    Wl500 electrical diagram danger! High voltage electrical hazard. Pcb (printed circuit board) contains high voltage. Only trained and qualified technicians should attempt live testing. Wl500 operating, installation, and service manual page 39 - revision: 5-29-2015.

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    Fault codes display indicates “change filter” enter programming mode menu options brief description filter timer 3 months timer for filter life set at 3 months. Displays “change filter” after 3 months 6 months timer for filter life set at 6 months. Displays “change filter” after 6 months 9 months ti...

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    Fault codes display indicates “drip tray full” - continuous alarm will sound action empty and clean the drip tray. Make sure the metal clips on the tray are clean. Wl500 operating, installation, and service manual page 41 - revision: 5-29-2015.

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    Fault codes display indicates “hot fault” action indicates a hot tank sensor fault. Check to make sure the sensor is plugged in to the main pcb properly. Wl500 operating, installation, and service manual page 42 - revision: 5-29-2015.

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    Fault codes display indicates “cold fault” possible reason solution no power or refrigeration elements check that the red heater and compressor switch is on. Turn red heater and compressor switch on. I = on tank has run out of cold water. Cold tank capacity is 4 liters for tower and 2 liters for cou...

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    Fault codes display indicates “no water supply” note: “no water supply” fault appears when the booster pump runs for 10 minutes and there is not a signal from the level sensor to shut off the pump. This is a safety feature to prevent the pump from being damaged. When operating properly, it should ta...

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    Fault codes display indicates “uv fault” – audible alarm will sound for 15 seconds possible reason solution uv lamp has failed replace lamp. Check uv sensor indicator function. Wl500 operating, installation, and service manual page 45 - revision: 5-29-2015.

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    Fault codes / troubleshooting display is intermittent or unit is dispensing water intermittently / irregularly possible reason solution ribbon connectors are not fully engaged verify ribbon connectors are properly engaged and fully seated in front pcb (printed circuit board) to avoid intermittent / ...

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    Troubleshooting sparkling is weak, low carbonation waterlogic wl500 produces premium sparkling water which is made in a batch and contains a fine, dense carbonation as compared to other “soda water” products in the market. Optimal sparkling water is generated with cold water and food grade co 2 set ...

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    Always allow the wl500 to chill the cold water to set point temperature (allow up to 45 minutes to chill all 4 liters of water in the unit) before sampling the sparkling water. You or your customer must "regenerate" the sparkling tank by completely dispensing the initial batch of 0.8 liters of produ...

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    Base cabinet (ak-0005) assembly instructions step 1 mount the back panel to the base panel using 3 of the screws provided. The back lip of the base panel has 3 holes. The front lip only has 2 holes. Step 2 - attach the top panel to the back panel using 3 of the screws provided as with the base panel...

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    Step 4 - fasten the side panels to the frame. The side panels fit either side, with the sharper curved edge placed toward the rear. Align the side panels using the plastic tabs which will protrude through the metal frame. Wl500 to base cabinet attachment point (use locking screw provided or #st-8016...

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    Cup holder (ak-0007) assembly instructions step 1 - fasten support brackets to back-side of cup holder as shown. Requires 8 total screws (provided in box). Step 2 - fasten the insert panel into the base cabinet. Note that this task will require a little maneuvering of the insert panel for proper ali...

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    Troubleshooting run on “run on” or “carry on” is present in all waterlogic pressure fed units without outlet solenoids. “run on” is defined as the amount of water that continues to dispense out of the faucet after releasing the dispense button. Run on exists because the tanks pressurize as water is ...

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    Waterlogic manufactured water treatment system limited warranty united states and canada only waterlogic water treatment systems are guaranteed to the original purchaser to be free of defects in materials and workmanship for a period of three (3) years from the date of purchase, but in no event long...