Wayne-Dalton 105/110 Installation Instructions And Owner's Manual - page 9
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
the upper leg of strut to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and
(1) 1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the center
hinge to the bottom section (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex
nut, as shown. Repeat same process for other center hinges.
Center hinge
Lower hinge leaf
Short
edge
Long edge
Long edge
Short edge
Long strut
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(2) 1/4” - 20 x 1 7/8” Carriage bolts
and (2) 1/4” - 20 Flange hex nuts
Typical
section
shown
If you have single graduated end hinges, insert a short stem track roller / short stem tandem
track roller (if included) into the hinge tube on each side.
If you have double graduated end hinges, insert a long stem track roller / short stem tandem
track roller (if included) into the hinge tubes on each side.
IMPORTANT: WHEN PLACING TRACK ROLLERS / TANDEM TRACK ROLLER (IF INCLuDED)
INTO GRADuATED END HINGES NuMBER 2 AND HIGHER, THE TRACK ROLLER / TANDEM
TRACK ROLLER (IF INCLuDED) GOES INTO TuBE FuRTHEST AWAY FROM SECTION.
Half Center Hinges
Tools: Power drill, 7/16” Socket driver, Tape measure
8
NOTE: If you don’t have half center hinges, then skip this step. Refer to Package Contents /
Parts Breakdown, to determine if you have half center hinges.
using a tape measure, position the half center hinges equally spaced in between the center
hinges and equally spaced in between the center hinges and the graduated end hinges.
Position the holes of the lower hinge leaf onto the bottom section surface, as shown. using
the half center hinge as a template, drill pilot holes, 1” deep into the bottom section using a
1/8” drill bit.
IMPORTANT: BE ExTREMELY CAREFuL NOT TO DRILL THRu THE SECTION. ONLY DRILL 1”
DEEP.
Attach the lower hinge leaf of the center hinge to the bottom section using (2) 1/4”-14 x 1”
lag screws. Repeat for other half center hinge(s). Set the bottom section aside.
Place the Intermediate I section face down on a couple of sawhorses or flat clean/ smooth
surface. Reference step Graduated End And Center Hinges and this step to attach the long
struts (if applicable) and hinges to the top rail of the sections in the same manner as was
done for the bottom section. Repeat the same process for the other Intermediate section(s) if
applicable, except top section.
(2) 1/4” - 14 x 1” Lag screws
Typical section
shown
Equally spaced
Half
center
hinge
Lower hinge leaf
Center
hinge
Long strut
(if applicable)
Top Fixtures
Tools: Power drill, 7/16” Socket driver
9
NOTE: If your door came with two top fixtures (A), then one top fixture and a short stem track
roller are required for each side.
NOTE: If your door came with four top fixtures (B), then two top fixtures and a long stem
track roller are required for each side.
NOTE: Refer to Door Section Identification / Parts Breakdown.
Place the top section face down on a couple of sawhorses or flat clean/ smooth surface.
NOTE: Depending on your door, refer to illustrations (A) or (B) to determine how to install the
top fixtures.
Follow the corresponding steps below:
(A): Starting on the left hand side, align the edge of the top fixture parallel to the top section
edge. using the top fixture as a template, mark and pre-drill (2) 9/32” diameter holes through
the top section. Loosely attach the top fixture to the top section using (2) 1/4”-20 x 1-7/8”
carriage bolts and (2) 1/4-20 flange hex nuts. Insert a short stem track roller into the top
fixture slide. Repeat the same process for the right hand side.
(C) Left hand
top fixture
Short stem
track roller
(2) 1/4” - 20
Flange hex nuts
(2) 1/4” - 20 x 1 7/8”
Carriage bolts
Top section
(B): Position the second top fixture next to the first installed top fixture and loosely attach it
with (2) 1/4 – 14 x 1” lag screws. Insert a long stem track roller into the top fixture slides.
Repeat the same process for the right hand side.
(2) Top
fixtures
Long stem
track roller
(2) 1/4” - 14 x 1”
Lag screws
(D) Left hand
top fixture
Top section
Strutting For Top Section
Tools: Power drill, 7/16” Socket driver
10
NOTE: Refer to Door Section Identification / Parts Breakdown.
Lay a short strut onto the top rail of the top section. Position the top of the strut 3/4” down
from the top edge of the top section. Center the short strut from side to side on the section
surface.
Drill pilot holes, 1” deep into the top section with a 1/8” drill bit.
IMPORTANT: BE ExTREMELY CAREFuL NOT TO DRILL THRu THE SECTION. ONLY DRILL 1”
DEEP.
Attach the strut using (1) 1/4”-14 x 1” lag screw at each predrilled hole.
Top section
Typical top
fixture
1/4” - 14 x 1”
Lag screws
Short strut
3/4”
Bottom Section
Tools: Level, Wooden shims (if necessary)
11
Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section.
9