Wayne-Dalton 6600 Installation Instruction And Owenrs Manual

Manual is about: Torsion

Summary of 6600

  • Page 1

    This installation document is available at no charge from: - your local wayne dalton sales center, or - online at www.Wayne-dalton.Com , or - by mailing to: wayne dalton, a division of overhead door corporation, p.O. Box 67, mt. Hope, oh., 44660 ©copyright 2017 rev8_08/24/2017 part number t a b l e ...

  • Page 2: Warning

    Important safety instructions definition of key words used in this manual: warning indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury. Caution property damage or injury can result from failure to follow instructions. Important: required step for...

  • Page 3

    12” to 18” apart. For fully adjustable track: for the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstri...

  • Page 4

    Cable drums rh/lh end bearing bracket rh/lh (as required) center bracket (as required) center coupler assembly (as required) 5/16”-18 x 1/2” carriage bolts (as required) keys (as required) 5/16”-18 x 3/4” carriage bolts (as required) 1/4”-20 x 9/16” track bolts (as required) 3/8”- 16 hex nuts (as re...

  • Page 5

    Tools required power drill socket driver: 7/16” level drill bits: 1/8”, 3/16”, 9/32”, 7/16”, 1/2” ratchet wrench tape measure pliers / wire cutters flat tip screwdriver phillips head screwdriver wrenches: 3/8”, 7/16”, 1/2”, 9/16”, 5/8” 3” ratchet extension sockets: 7/16”, 1/2”, 9/16”, 5/8” vise clam...

  • Page 6

    6 a. Flag angles (as required): a1. Fully adjustable (f.A.) flag angles b. Jamb brackets (as required): b1. Fully adjustable (f.A.) jamb brackets c. Track rollers (as required): c1. Short stem track rollers c2. Long stem track rollers d. Graduated end hinges: d1. Single graduated end hinges (s.E.H.)...

  • Page 7: Warning

    Door installation instructions before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Note: reference tds 160 for general garage door termin...

  • Page 8

    Roller spacer counterbalance cable loop 1/4”-20 x 11/16” self drilling screws short stem track roller milford pin bottom corner bracket end cap end cap bottom corner bracket counterbalance lift cable bottom weather seal bottom section bottom section bottom weather seal counterbalance lift cable coun...

  • Page 9

    Important: when placing short stem track rollers into the #2 graduated end hinges and higher, the short stem track roller goes into hinge tube furthest away from section. Center hinge(s) #1 graduated end hinge short stem track roller lower hinge leaf #2 graduated end hinge (roller inserted into tube...

  • Page 10

    Top fixture base (1) 5/16”-18 hex nut top fixture slide (1) 5/16”-18 x 3/4” carriage bolt “l” reinforcing bracket (if applicable) starting on the left hand side of the top section, align the lip of the top fixture base on top of the corner of the top section and even with the edge of the section. Pl...

  • Page 11: Caution

    Note: refer to door section identification, located in the pre-installation section of this manual to determine what size sections you need to use as your bottom section. On the outside of bottom section, locate the bottom horizontal rail. Using the illustrations below, position and center the pull ...

  • Page 12

    Positioning bottom section 13 center the bottom section in the door opening. Level the section using wooden shims (if necessary) under the bottom section. When the bottom section is leveled, temporarily hold it in place by driving a nail into the jamb and bending it over the edge of the bottom secti...

  • Page 13

    Intermediate section lock section bottom section vertical track vertical track center hinge(s) left graduated end hinge with short stem track roller right graduated end hinge with short stem track roller center hinge(s) right double graduated end hinge with long stem track roller 1/4”-20 x 11/16” se...

  • Page 14: Warning

    Warning do not raise door until horizontal tracks are secured at rear, as outlined in step, rear back hangs, or door could fall from overhead position causing severe or fatal injury. If you have quick install flag angles: to install horizontal track, place the curved end over the top track roller of...

  • Page 15

    Bend back and fourth to seperate the (2) end bearing brackets (2) 3/8”-16 hex nuts (2) 3/8”-16 x 3/4” truss head bolts upper slots lower slots horizontal track angle or important: the end bearing bracket’s lower slots are used on doors with 12” radius track; the upper slots are used on doors with 15...

  • Page 16

    Torsion shaft / torsion keyed shaft right wound, red winding cone (left hand side) left wound, black winding cone (right hand side) right hand cable drum, black left hand cable drum, red important: on single spring applications, only a left wound (black winding cone), is required. Note: layout count...

  • Page 17

    Note: refer to package contents / breakdown of parts, to determine if your door came with a coupler assembly. Important: the spring warning tag(s) supplied must be securely attached to the stationary spring cone(s) in plain view. Should a replacement spring warning tag be required, contact wayne dal...

  • Page 18: Warning

    Securing door for spring winding 26 with the door in the fully closed position, place locking pliers onto both vertical tracks just above the third track roller. This is to prevent the garage door from rising while winding springs. Note: check the following before attempting to wind torsion spring(s...

  • Page 19: Warning

    Note: if rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber. Warning failure to assemble and attach rear back hangs properly according to the above instructions may result in door falling when raised, ...

  • Page 20: Warning

    Trolley arm hookup note: if wayne dalton operator / trolley bracket was installed, follow these directions. Align hole in the door arm with holes in operator bracket tabs, as shown. Attach with 5/16” x 1-3/4” cotter pin and cotter ring. Drawbar operator bracket tabs cotter ring 5/16” x 1-3/4” clevis...

  • Page 21: Caution

    Cleaning your garage door important: do not use a pressure washer on your garage door! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a ...

  • Page 22: Warning

    Warning never remove, adjust, or loosen the bolts, screws and/or lag screws on the counterbalance (end bearing brackets, drums or spring system) or bottom corner brackets of the door. These brackets are connected to the spring(s) and are under extreme tension. To avoid possible severe or fatal injur...

  • Page 23

    Limited warranty model 6600 wayne dalton, a division of overhead door corporation (“seller”) warrants to the original purchaser of the model 6600 (“product”), subject to all of the terms and conditions hereof, that the product and all components thereof will be free from defects in materials and wor...

  • Page 24

    If you need assistance, please call 1-866-569-3799 (press option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have. Thank you for your purchase. Please do not return this product to the store after installation is com...