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Webasto Air Top 2000 S D Installation Instructions Manual

Other manuals for Air Top 2000 S D: Service And Repair Manual, Installation Instructions Manual
Manual is about: Marine Air Heater Systems

Summary of Air Top 2000 S D

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    Marine air heater systems air top 2000 s air top 3500 air top 5000 installation instructions warning!- concerning installations in gasoline powered vessels! Installation of an auxiliary heater in gasoline powered vessels requires professional knowledge and strict adherence to safety information, spe...

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    • improper installation of webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide leading to serious injury or death. • repair of webasto heating and cooling systems requires special factory training, technical information, special tools and special equipment. • ...

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    Air top 2000 s, 3500 & 5000 marine table of contents www.Webasto.Us 3 webasto product n.A., inc. Contents page warranty 4 foreword 5 general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 4 www.Techwebasto.Com limited consumer warranty - blueheat marine heater webasto product north america (wpna) provides a limited (2) two year consumer warranty to the original purchaser commencing on the date of purchase. This limited war...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 5 webasto product n.A., inc. Foreword general the air heaters covered in this manual can be used to heat and ventilate marine vessel cabins and cockpits (air top 2000 s does not feature a ventilation mode). Only diesel or fuel oil operated heaters ar...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 6 www.Techwebasto.Com important safety information – read before proceeding with installation! Warning! All fuel fired heating appliances are capable of producing poisonous carbon monoxide gases. Webasto fuel fired heaters are engineered ...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 7 webasto product n.A., inc. Symbol identification symbols that define sections in this manual mechanical preparation electrical warm air ducting fuel exhaust combustion air intake maintenance/troubleshooting initial start-up foreword.

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 8 www.Techwebasto.Com general information unless tolerances are shown within the technical data table, a tolerance of ± 10% applies at an ambient temperature of +20 °c (+68 °f) and at the rated voltage and conditions. Fuel requirements (d...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 9 webasto product n.A., inc. Dimensions the mounting dimensions as well as the space required for the performance of servicing work are shown in the following figures. Technical data air top 2000 s air top 3500 & 5000 1 electrical cable access (right...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 10 www.Techwebasto.Com checklist of minimum requirements for the installation of heaters on marine vessels installation location of heater • install heater in a location that will prevent it from being submerged in the bilge water when th...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 11 webasto product n.A., inc. Installation example - air heater figure 1. Installation example - air heater general installation overview legend for figure 1: 1 air heater 2 fuel connection 3 exhaust gas line 4 combustion air intake line 5 cool air i...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 12 www.Techwebasto.Com installation in the following we would like to provide some useful advice and tips which, when followed, will ensure that the heating system fully meets your specific needs. The installation instruction manual suppl...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 13 webasto product n.A., inc. Universal heater mounting bracket warning! Drowning risk! Be absolutely sure where you are drilling or punching holes! Inadvertently drilling large holes through the hull of a vessel below the waterline can result in mas...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 14 www.Techwebasto.Com exhaust system general information the permissible lengths, bending radii and diameters stated in the heater manufacturer’s installation manual for your particular heater apply to the installation of the exhaust tub...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 15 webasto product n.A., inc. The end of the exhaust gas line must be routed with a goose-neck bend and be pitched downward toward the outlet (see fig. 4, item 1). Any splash water that may have penetrated can thus drain back out again and not into t...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 16 www.Techwebasto.Com combustion air intake tube installation warning! Asphyxiation risk! The combustion air required for the heater may only be drawn in from the outside or from spaces that are not occupied by persons e.G. Ventilated fo...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 17 webasto product n.A., inc. Fuel system general information if you are installing the heater under the american boat & yacht council, inc. (abyc) guidelines, the advice of a specialist should sought. The fuel system conforms to inland waterways spe...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 18 www.Techwebasto.Com auxiliary fuel tank in the case of gasoline powered marine vessels, a separate fuel tank must be provided to supply diesel fuel to the webasto air heater. Please note that gasoline fueled webasto heaters are not rec...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 19 webasto product n.A., inc. Figure 8. Fuel pump and enclosure installation fuel system parameters figure 9. Fuel system limitations fuel lines link the fuel supply from the standpipe to the fuel pump and from the fuel pump to the heater using the m...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 20 www.Techwebasto.Com heating air circuit general information warning! Drowning risk! Be absolutely sure where you are drilling or punching holes for ducting! Inadvertently drilling large holes through the hull of a vessel below the wate...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 21 webasto product n.A., inc. Heating air ducting installation figure 10 illustrates the installation of an air heater in a sailboat with heating air intake from the cockpit. Figure 11 illustrates the installation of an air heater with recirculating ...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 22 www.Techwebasto.Com heating air intake options option 1, recirculation mode: the return air for heating is drawn in from the cabin (and any side-rooms) either via flexible ducting or return openings. Use a webasto fixed open grille to ...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 23 webasto product n.A., inc. Ducting layouts - typical figure 12. Air top 2000 / 2000 s - typical 2 outlet ducting layout figure 13. Air top 3500 - typical 3 outlet ducting layout see “accessories” section of this manual for a listing of additional ...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 24 www.Techwebasto.Com ducting layouts - continued figure 14. Air top 5000 - typical 4 outlet ducting layout see “accessories” section of this manual for a listing of additional ducting accessories. 11 2 6 7 9 1 3 4 5 13 15 8 12 14 10 1 o...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 25 webasto product n.A., inc. Electrical system general information electrical connections are to be carried out in accordance with the circuit diagrams contained in this installation manual. Main power leads must have a minimum cross-sectional area ...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 26 www.Techwebasto.Com attention be sure not to touch the printed circuit board or conductors. Care should be taken to prevent discharge of static electricity that can damage sensitive circuitry. Remove the control unit cover to access th...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 27 webasto product n.A., inc. Control element (rheostat) installation attention since the control element is not affected by temperature, it can be mounted virtually anywhere suitable within the vessel as long as it can be easily reached by the user ...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 28 www.Techwebasto.Com initial start-up before starting the heater for the first time, check your installation for: • routing and securing of wiring, fuel line, exhaust/combustion air tubes and hot air outlet/return air ducting. • battery...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 29 webasto product n.A., inc. Maintenance/troubleshooting warning! Although simple maintenance procedures can be performed by the owner, any operational problems or major repairs due to damage should be performed by a properly trained webasto special...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 30 www.Techwebasto.Com heater shuts off automatically the heater will automatically shut off if a malfunction occurs. To clear a malfunction, turn the control element knob to off, wait 2 seconds and turn on once again to reset the heaters...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 31 webasto product n.A., inc. Diagnostic code table symptom probable cause check and correct no function electrical wiring, fuses control unit fuses, battery connections power at red wire, ground at brown wire control unit malfunction 1x flash (f 01)...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 32 www.Techwebasto.Com schematics wiring schematic - air top 2000 / 2000 s with control element (rheostat) figure 22. Wiring schematic - air top 2000 / 2000 s (12 and 24 volt) a1 air top 2000 a2 control unit b1 flame sensor b2 air tempera...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 33 webasto product n.A., inc. Schematics wiring schematic - air top 3500 / 5000 with control element (rheostat) figure 23. Wiring schematic - air top 3500 / 5000 (12 and 24 volt) a1 heater - air top 3500 / 5000 a2 control unit b2 temperature sensor b...

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    Air top 2000 s, 3500 & 5000 marine webasto product n.A., inc. 34 www.Techwebasto.Com accessories air top 2000 s part number description 88206a . . . . . . . . . . 7-day digital timer model 1531 with 3 programmable settings and temperature control 398551 . . . . . . . . . .Hot air outlet nozzle with ...

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    Air top 2000 s, 3500 & 5000 marine www.Webasto.Us 35 webasto product n.A., inc. Accessories air top 3500 / 5000 part number description 88206a . . . . . . . . . 7-day digital timer model 1531 with 3 programmable settings and temperature control 91569a . . . . . . . . . Return air inlet or hot air ou...

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    Webasto product n.A., inc. 15083 north road fenton, mi 48430 technical assistance hotline usa: (800) 555-4518 canada: (800) 667-8900 www.Webasto.Us www.Techwebasto.Com org. 01/2004 rev. N/a p/n 5000700a.