Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
2 2 renault master/nissan interstar validity 2 heater unit/delivery scope 3 foreword 3 general instructions 3 special tools 3 explanatory notes on document 4 preliminary work 5 heater unit installation location 5 preparing installation location 6 preparing heater unit 7 installing heater unit 7 prep...
3 3 renault master/nissan interstar heater unit/delivery scope optional heater control either: foreword these installation instructions apply to renault master/nissan interstar vehicles with a diesel engine - for validity, see page 2 - from model year 2004 and later, assuming technical modifications...
4 4 special features are highlighted using the following symbols: mechanical work electrical system hot air system fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Renault master/nissan interstar specific risk of...
5 renault master/nissan interstar heater unit installation location 1 heater unit installation location 1 1 preliminary work warning! - disconnect the battery "earth" or "ground" connection. - copy the factory number from the original type label to the duplicate type label. - remove years that do no...
6 renault master/nissan interstar preparing installation location lay on drilling template 2 provided exactly; remove underbody protection in corners as shown (arrows) if necessary. Holes may not be located in area of beads. 1 copy hole pattern, drill 7 mm hole [4x] in floor panel copying hole patte...
7 renault master/nissan interstar preparing heater unit 1 push on wiring harness connect- ing wiring harness 1 mount cover offset by 180° installing cover 2 bracket of heater unit 1 washer, self-locking nut [4x each] 3 loosely lay on bracket for splash protection installing bracket installing heater...
8 renault master/nissan interstar preparing hot air ducting 2 insert pass through into existing opening 1 copy hole pattern, drill 4.5 mm hole [4x] preparing pass through 2 insert pass through in existing opening and seal off with sealing compound 1 m4x12 bolt [4x], washers [8x], m4 flanged nut [4x]...
9 renault master/nissan interstar preassembling hot air ducting a 80 mm dia. Flexible tube a = 125 mm b 80 mm dia. Flexible tube a = 125 mm c 80 mm dia. Flexible tube b = 120 mm f 80 mm dia. Flexible tube (for recirculating air) f = 385 mm x discard section cutting flexible tube to length fasten fle...
10 renault master/nissan interstar d 400 mm pak pipe 1 90° hot air elbow preassem- bling distri- bution e 200 mm pak pipe 1 90° hot air elbow 2 60/60/60 distributor preassem- bling distri- bution installing hot air distribution insert preassembled hot air distribution d into existing opening 3 with ...
11 renault master/nissan interstar on vehicles with side trim: the dimensions 40 mm and 60 mm are specifications for a side panel that reaches down to the floor panel. Should a side panel be installed that does not reach down to the floor panel, these dimensions must be calculated in accordance with...
12 renault master/nissan interstar mount rotating air outlet grid 1 [2x] on air outlet and engage. Installing grids shape 120 mm long flexible tube c as shown, mount on heater unit hot air outlet and on pass through and fasten with hose clamps. Installing flexible tube recirculating air intake remov...
13 renault master/nissan interstar mount air outlet grid 1 on pass through and engage (close off flush toward outside)! Installing grid mount hot air elbow 90° 1 on pass through 3, align downward and fasten with 3 self-tapping screws 2. Hole in floor panel guide 385 mm long flexible tube f through p...
14 renault master/nissan interstar exhaust system 1 exhaust pipe a = 450 mm discard section x preparing exhaust pipe 3 exhaust pipe 1 hose clamp 2 push on red (rt) rubber isolator and position 4 p-clamp, m6x20 bolt on existing threaded hole 5 shape end section as shown installing exhaust pipe a x 1 ...
15 renault master/nissan interstar combustion air 1 combustion air pipe a = 450 mm discard section x preparing combus- tion air pipe guide wiring harness of metering pump through groove in combustion-air intake connection piece. Mount combustion-air intake pipe 1 on combustion-air intake connection ...
16 renault master/nissan interstar fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impa...
17 renault master/nissan interstar route protective hose 1 out of cross member as shown and pull wiring harness of metering pump into frame side member together with mecanyl fuel line. Installing lines route wiring harness of metering pump out of frame side member together with mecanyl fuel line as ...
18 renault master/nissan interstar cut off fuel return line as shown. 1 fuel return line, 8 mm dia. Hose clamps [2x] 4 fuel standpipe 2 remaining end of mecanyl fuel line 3 hose section, 10 mm dia. Hose clamps [2x]. Removing fuel fuel line from fuel standpipe 1 on intake side of metering pump [side ...
19 renault master/nissan interstar electrical connections fuse holder 4 2.5 mm dia. Hole, retaining plate for fuse holder, 3.5x13 self-tapping screw 3 fuse holder mounted 2 ground wire on negative battery terminal 1 positive wire on positive battery terminal wiring routing route wiring harness of he...
20 renault master/nissan interstar connection diagram for combination timer and telestart connec- tion dia- gram for combina- tion timer connec- tion dia- gram for combina- tion timer + telestart components of cable colors symbols legend hg heater unit rt red * connectors not used! Te telestart rece...
21 renault master/nissan interstar digital/combination timer use installation frame 2 as template. Copy hole pattern [2x] for screwing on and cutout to center console 1. Cut out 2 4 mm dia. Holes in center console and hole pattern for combination timer insert preparing combina- tion timer 1 combinat...
22 renault master/nissan interstar remote option (telestart) 3 bracket, align as shown 2 original vehicle bolt 1 receiver installing receiver 1 antenna installing antenna temperature sensor for htm100 only 1 fasten temperature sensor with suitable means installing tempera- ture sensor 1 45 2 3 i 1 4...
23 renault master/nissan interstar installing trim parts 2 kick guard 1 edge protection 4 outlet screen on both sides [2x] 3 2.5 mm dia. Hole, self-tapping screw 3.5x13 [3x each] preparing kick guard 1 kick guard 2 m6x16 bolt [4x] on prepared rivet nuts installing kick guard 3 heater unit trim 2 mou...
Renault master/nissan interstar webasto ag postfach 80 - 82132 stockdorf, germany - hotline +49- (0)1805-932278 hotfax +49-(0)395-5592-353 - http://www.Webasto.De feel the drive final work warning! Reassemble the disassembled components in reverse order. Check all hoses, hose, spring and caillau cla...
25 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Correct major differences in the printer settings or request an original printout. Ø 7mm Ø 7mm Ø 7mm Ø 7mm template for heater unit renault.
