Webasto BlueHeat Installation instructions manual - - D
2
I
NSTALLATION
B
LUE
H
EAT
- D
ODGE
R
AM
2500 / 3500
8
Timer Installation (General Instructions)
NOTE: Before installing the timer, please confirm the
installation site with your customer.
– After selecting a site for the timer, temporarily apply the timer
mounting template. Refer to Figure 15 for a translated sample
of the template.
– As specified on template, drill the 10 mm (25/64in.) and the
2.5 mm (3/32 in.) holes.
– Remove drilling template.
– Route the timer harness through the 10 mm (25/64 in.) hole.
– Apply foam cushion to back of timer.
– Carefully align timer harness plug with socket on rear of timer
and push into socket until seated.
– Place the timer (1) into position and secure with screw
provided until the timer with foam cushion is firmly seated
against panel. Refer to Figure 16.
– Tighten screw no more than 0.8 Nm (7.0 lb-in.).
DO NOT OVER TIGHTEN!
– Refer to Figure 16 for a completed timer (1) installation
example.
Integration into Fuel System
– Follow the manufacturers service procedure to access and
remove the fuel sender unit from fuel tank.
Recommended Standpipe Location - 5.9L Diesel
(2002-2004)
– Drill a 8.5 mm (21/64 in.) hole (2) through the fuel sender (1)
in the location shown in Figure 17.
– To prevent fuel seepage around standpipe, remove burrs from
both sides of hole (2) after drilling.
Fig. 16: Timer Placement (EXAMPLE ONLY!)
ATTENTION!
Before drilling into any panels, ensure there are no hidden
components behind the panel that may be damaged or
interfere with the timer installation!
DO NOT OVER TIGHTEN MOUNTING SCREW!
1
CAUTION
Full to partially filled fuel tanks are heavy and awkward to
handle. If fuel tank removal is necessary to access fuel
sender, ensure fuel level is near empty.
To prevent accidents or injury to personnel, make sure
tank is well supported prior to removing mounting
hardware.
Fig. 15: Timer Template (NOT TO SCALE!)
1
Fig. 17
2
ATTENTION!
Ensure standpipe location does not interfere with fuel
sender float movement.