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Webasto thermotop C Installation Instructions Manual - Replacing Other Heaters
Webasto Part Number : 4110310A
Issue No: 02 : 10th November 2010
Matthew Millard
In the interests of continued development, we reserve the right to change
specifications without prior notice
© Webasto Product UK Limited
Marine Comfort
Replacing other heaters
If this heater kit has been purchased to replace an
existing installation please see the important points
below. Otherwise continue to the next page.
Replacing other heaters
If you are removing an existing heater to fit this new
one then you must remove all the associated old
parts for that heater even if you are replacing a like
for like heater.*
This includes:
Fuel lines
Fuel pump
Exhaust system
Wiring harness
Controls / timers
Heater mountings
The heating circuit can remain intact, i.e. (radiators
and blowers etc) as long as they are installed in a
correct manner and resemble the installations
described on pages 16-22.
When all of the above parts are removed continue
with the new installation using the supplied new
parts.
*System components wear and performance can
decrease with age and should be replaced when
fitting a new heater.
Visit www.butlertechnik.com for more technical information and downloads.
www.butlertechnik.com
Summary of thermotop C
Page 1
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort installation instructions marine water heaters thermotop c / e - ...
Page 2
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort thank you for choosing webasto marine central heating we are cert...
Page 3: Replacing Other Heaters
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort replacing other heaters if this heater kit has been purchased to ...
Page 4: Warranty
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort warranty your webasto heater is covered by a full manufacturer’s ...
Page 5: Service
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort service don’t guess … seek advice! Your local authorised webasto ...
Page 6: Technical Data
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort technical data thermotop c 12v heater operation thermotop c type ...
Page 7: Technical Data
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort technical data thermotop e 12v heater operation thermotop e type ...
Page 8: Heater Dimensions
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort heater dimensions 105.5 104.5 213.5 1 fuel inlet 2 water outlet 3...
Page 9: The Heater
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort the heater the thermotop marine kit incorporates a diesel powered...
Page 10: Positioning Of The Heater
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort positioning of the heater the heater requires a dry, protected ar...
Page 11: Exhaust System
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort exhaust system length of the combustion air inlet & exhaust lines...
Page 12: Fuel Connection
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort fuel connection if you are installing the heater to lloyds specif...
Page 13: Fuel Connection
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort the suction hose length, (fuel tank to fuel pump) including the p...
Page 14: Fuel Standpipe
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort when fitting the webasto standpipe drill the fuel tank using a “2...
Page 15: Combustion
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort combustion air intake do not extract combustion air from passenge...
Page 16: Water Pipes
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort water pipes non-pressurised system 100mm highest radiator (in sys...
Page 17: Plumbing Options
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort plumbing options water heater header tank radiator or blower box ...
Page 18: Plumbing Options
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort plumbing options water (non-pressurised) all these systems are fi...
Page 19: Plumbing Options
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort heater radiator or blower box radiator or blower box pump c a lo ...
Page 20: Plumbing Options
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort plumbing options water (pressurised) example 1. Pressurised syste...
Page 21: Plumbing Options
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort plumbing options water (hints & tips) in order for the heater to ...
Page 22: Plumbing Options
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort glycol, (antifreeze) percentage of concentration. As with any typ...
Page 23: Electrics
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort electrics please check the rating plate voltage on the heater and...
Page 24: Electrics
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort electrics (timer override supplement) the standard non marine the...
Page 25: Electrics
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort d igi ta l t im e r f u e l p u m p h a rn e ss r e d br o w n r ...
Page 26: Heater Control
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort heater control the thermotop c / e marine heater is con- trolled ...
Page 27: Commissioning
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort commissioning upon completion of the installation, check the inte...
Page 28: Fuel Filter Module
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort fuel filter module servicing servicing the fuel filter (if fitted...
Page 29: Electrical Schematic
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort electrical schematic (webasto timer version) visit www.Butlertech...
Page 30
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort visit www.Butlertechnik.Com for more technical information and do...
Page 31: Electrical Schematic
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort electrical schematic (rotary switch version) visit www.Butlertech...
Page 32
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort 1 heater securely mounted at the correct angle 2 additional produ...
Page 33
Webasto part number : 4110310a issue no: 02 : 10th november 2010 matthew millard in the interests of continued development, we reserve the right to change specifications without prior notice © webasto product uk limited marine comfort installation check points yes / no 35 electrical plugs are secure...