Webasto thermotop C Installation Instructions Manual - page 32
Webasto Part Number : 4110310A
Issue No: 02 : 10th November 2010
Matthew Millard
In the interests of continued development, we reserve the right to change
specifications without prior notice
© Webasto Product UK Limited
Marine Comfort
1
Heater securely mounted at the correct angle
2
Additional Product ID label affixed to opposite side of heater
3
Fuel Dosing Pump securely mounted within anti vibration clip
4
Fuel Dosing Pump mounted clear of external heat sources
5
Fuel Dosing Pump mounted level
6
Fuel Dosing Pump electrical connector angled downwards
7
Fuel Dosing Pump is protected from mechanical damage
8
Standpipe cut at the correct length
9
Standpipe installed securely and leak free
10 Fuel lines all flared
11 Flared ends of fuel lines still 2mm ID after flaring
12 Fuel lines fixed securely along their entirety
13 Fuel lines are routed away from external heat sources
14 Fuel lines are protected or routed so as to prevent accidental damage
15 Fuel lines terminated with ISO7840 rubber hose sections
16 ISO7840 rubber hose sections pushed fully onto heater inlet and fuel pump flared stubs
17 Flared ends of copper pipes push fully into ISO7840 rubber hose sections
18 Fuel lines fitted with hose clamps securely
19 The heater is mounted no more than 3m above the fuel dosing pump
20 Distance between fuel standpipe inlet tip to the dosing pump is not more than 1.2m
21 Distance between the dosing pump is not more than 8.8m
22 The fuel being used is either EN590 Diesel or BS2869A2 Gasoil.
23 The fuel is visually free from contamination of water, solids.
24 There exists an adequate supply of fuel in the tank
25 Exhaust flexible pipe is securely fixed at both ends to prevent gas leakage
26 Exhaust is lagged with thermal insulation
27 Exhaust insulation is secured with stainless steel ties
28 Exhaust is safely secured / routed to prevent damage to adjacent parts
29 Exhaust has a 'swan neck' formed to prevent the ingress of sea water
30 Exhaust skin fitting is mounted as high as possible above the waterline
31 Exhaust emissions have been checked and adjusted using PC diagnostics tool
32 Combustion air pipe has been installed on the correct port on the heater
33 Combustion air pipe is not drawing air from inside the passenger compartment.
34 Combustion air pipe is fitted with silencer
Installation Check Points
Yes / No
Marine Water Heater Installation Checklist
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