Rev. 3 – 11/26/09 operation, parts & service manual manufactured by.
1 president’s message on behalf of wood bay turf technologies and your local distributor, we thank you for purchasing the high performance greensiron 3900. You are rolling in the right direction for smooth and fast greens! Introducing a greensiron into the turf maintenance program at your course wil...
2 introduction the purpose of this manual is to provide you with reference information and assistance in setting up, maintaining and operating your greensiron 3900 in a safe, effective and efficient manner. It is intended for turf rollers powered with the hydro-gear hydrostatic transmission. We expe...
3 table of contents president’s message ............................................................................................................................. 1 introduction ..........................................................................................................................
4 section 1 warnings-safety considerations please observe all warning stickers located on the equipment. Warning indicates a strong possibility that equipment damage or personal injury could occur with improper use. Remember safety first! * warning ensure that the trailer is attached to the transpor...
5 section 2 major component descriptions front view 1 soft hand grips (each side) 2 handle bar adjustment lever (not shown) 3 honda gx160 k1qx 5.5 hp motor 4 manual recoil starter and hour/rpm meter 5 engine switch (on/off) & oil alert light 6 steering rollers (galvanized tapered/non- ridging) 7 dri...
6 section 3 features unmatmatched quality and commitment: performance every day precision engineered components in each greensiron produce amazing operator satisfaction from start to finish. Unique and dynamic steering system for straight tracking over flat to undulating greens. High back padded sea...
7 section 4 assembly and set up assembly instructions 1. Remove all packaging and crating materials except the bottom pallet. 2. Remove and unpack fenders (2), wheel hub and axle assemblies (2), tow bar for trailer (1), and seat for the greensiron 3900 turf roller. 3. If the optional turf broom and/...
8 section 4 (con’t) 11. Loosen the handle bar clamp; turn the handle bars up so the hand grips are in a vertical position. Tighten adjustment lever. Note: the position of the handle bars may be adjusted to meet operator preference using the handle bar lever; caution: do not wear the knarling on the ...
9 section 4 (con’t) comment we trust that these instructions have enabled you to assemble and get to know your greensiron 3900 turf roller. If you have suggestions, questions, or wish to comment on the instructions, please let us know; in north america telephone 1-800-661-4942 or 780-468-4378, e-mai...
10 section 5 operation before starting your greensiron 3900 turf roller refer to your honda motor, hydro-gear hydrostatic transmission, and the hydraulic motor owner’s manuals for start up and break-in recommendations. check oil levels in both honda motor and hydro-gear oil reservoir. check fu...
11 section 5 (con’t) operator familiarity with machine when initially operating a greensiron with the hydro-gear hydrostatic transmission, it is important to get comfortable with the controls and the "feel" of the smooth operation of this turf roller. Operator training should be conducted at a relat...
12 section 5 (con’t) steering pushing the left handle bar away from the operator will pivot the front of the steering rollers out. This will cause the greensiron to commence a turn to the right when rolling in that direction, or to the left when rolling in that direction. Pushing the right handle ba...
13 section 5 (con’t) ironing techniques and practices do not refuel greensiron while on the green. Do not drive trailer on greens or tees. Ensure transport trailer is always securely attached to the transport vehicle during loading and unloading. Do not leave greensiron sitting on the green surface ...
14 section 6 servicing and maintenance prior to undertaking maintenance work on your greensiron 3900, shut off motor. Caution: gasoline and/or oil spilled or tracked on to turf may cause severe damage. Hydrostatic transmission and hydraulic motor refer to your hydro-gear hydrostatic and hydraulic mo...
15 section 6 (con’t) care of the drive chain the drive chain should be re-tensioned and lubricated regularly. Lubricate chain before or after every operation with a spray-on chain lube - lubricating chain regularly will extend life of the chain. The chain should have a 3/8” to 1/2” deflection on the...
16 section 6 (con’t) seat use soap and water to keep the seat clean as needed and apply a vinyl protector only, prior to seasonal storage. Painted surfaces wash with soapy water and a soft cloth. Pressure washing is not recommended. For further protection, an application of wax every month is recomm...
17 section 6 (con’t) engine maintenance oil check oil level prior to each use. Change oil after first 20 hours use and then every 100 hours thereafter. Reduction case oil check oil level prior to each operation. Change oil after first 20 hours of use and then every 100 hours thereafter. Air filter c...
18 section 7 trouble shooting trouble shooting symptom probable cause solution honda motor runs rough. Choke on. Dirty air filter. Intermittent spark. Improper fuel mixture. Switch off choke. Clean or replace filter. Clean or replace spark plug. Readjust—see honda motor manual. Honda motor cuts out ...
19 section 7 (con’t) trouble shooting symptom probable cause solution with pedal depressed and throttle open, roller needs to be pushed to start moving. Low oil in reservoir failure of hydrostatic motor or pump fill to proper oil level change hydrostatic pump or motor transmission is running extra h...
20 section 7 (con’t) greensiron pump reservoir and filter greensiron real view: drive sprocket, chain and pump reservoir.
21 section 8 parts list and illustrations clutch components - section k item description quantity part # 1. Pedal pads 2 39 k02 100 2. Clutch pedal - left 1 39 k01 101 3. Clutch pedal - right 1 39 k01 102 4. Clutch pedal bushing 2 39 k01 103 5. Foot pedal linkage 2 39 k01 104 6. Rod end (3/8" nf - f...
22 section 8 (con't).
23 section 8 (con’t) body components - section o item description quantity part # 1. Deck 1 39 o01 109 2. Serial number plate (under cowling) 1 39 o01 110 3. Decal package: caution 1 set 39 o01 111 4. Decal package: identification 1 set 39 o01 112 5. Decal package: striping 1 set 39 o01 113 6. Non-s...
24 section 8 (con’t) section o.
25 section 8 (con’t) steering column components - section p item description quantity part # 1. Handle bar 1 39 p01 118 2. Steering hand grips 2 39 p02 119 3. Steering shaft 1 39 p01 120 4. Handle bar clamp 1 39 p01 121 5. Handle bar adjustment lever 1 39 p02 122 6. Steering arm for under deck (weld...
26 section 8 (con’t).
27 section 8 (con’t) steering roller components - section q item description quantity part # 1. Steering roller frame 1 39 q01 128 2. Steering roller 2 39 q01 129 3. Stub axle 4 39 q01 130 4. Steering roller bearing plate spacer 1 39 q01 131 5. Flange and bearing (4-bolt c/w 1" bearing) 1 39 q02 132...
28 section 8 (con’t) section q.
29 section 8 (con’t) engine components - section r item description quantity part # 1. Honda 5.5 hp with oil alert 1 39 r02 136 2. Motor vibration mount 1 39 r02 137 3. Vibration dampners 4 39 r02 138 4. Digital tach hour/rpm meter 1 39 r02 139 5. Muffler deflector and screws 1 39 r02 140 6. Oil dra...
30 section 8 (con’t) section r.
31 section 8 (con’t) transmission components - section s item description quantity part # 1. Chain coupler hub (#40 16 3/4" - engine side) 1 39 s02 142 2. Chain coupler hub (#40 16 5/8" - pump side) 1 39 s02 143 3. Key (3/16" x 1 1/4") 2 39 y02 187 4. Chain (#40 double) 1 39 s02 144 5. Chain connect...
32 section 8 (con’t) 40. Carriage bolt (3/8" x 1 1/4" nc) 4 39 z02 199 41. Bolt (5/16" x 1" nc) 5 39 z02 201 42. Flat washer (5/16") 3 39 z02 203 43. Lock washer (5/16") 7 39 z02 204 44. Nut (5/16" nc) 5 39 z02 206 45. Nut (5/16" nf) 2 39 z02 207 46. Bolt (1/4" x 3/4" nc) 2 39 z02 210 47. Flat washe...
33 section 8 (con’t) section s.
34 section 8 (con’t) main drive components - section w item description quantity part # 1. Transmission sprocket (#50 23t - 1.0" bore) 1 39 w02 173 2. Drive chain (#50 39") 1 39 w02 174 3. Drive chain connector #50 1 39 w02 175 4. Idler sprocket (#50 13t 1/2" bore) 1 39 w02 176 5. Chain adjuster bra...
35 section 8 (con’t) drive roller components - section x item description quantity part # 1. Drive roller* 1 39 x01 178 2. Sprocket (#50 23t) 1 39 x02 180 3. Bearing and housing (2-bolt pb 1.0") 2 39 x02 181 4. Key (1/4" x 1/4" x 1 1/4") 1 39 x02 182 5. Bolt (3/8" x 1 1/2" nc) 4 39 z02 193 6. Flat w...
36 section 8 (con’t) trailer components - section tt item description quantity part # 1. Trailer complete 1 39 tt01 218 2. Trailer body 1 39 tt01 219 3. Trailer tail gate 1 39 tt01 220 4. Tow bar 1 39 tt01 221 5. Tail gate latch 2 39 tt01 222 6. Safety latch locking pin 1 39 tt01 223 7. Hinge pin (f...
37 section 8 (con’t).
38 section 8 (con’t) item description quantity part number turf broom components—section t turf broom package – complete 1 30 t01 1000 39 support bracket—right 1 30 v02 2680 40 support bracket—left 1 30 v02 2690 41 turf broom weight bar 1 30 t22 5880 42 broom – 2” x 3 feet 3 30 t13 6290 43 wheel, ca...
39 section 8 (con’t) light kit components - section lk item description quantity part # 1. 25 watt lights 2 39 lk02 246 2. Fly wheel 1 39 lk02 247 3. 25 watt coil (10.5") 1 39 lk02 248 4. 25 watt coil (12") 1 39 lk02 249 5. Wiring harness (12") 1 39 lk02 250 6. Wiring harness (36") 1 39 lk02 251 7. ...
40 section 9 warranty greensiron 3900 warranty is provided as part of wood bay’s support program for customers who operate and maintain their equipment as described in this manual and other enclosed owner’s manuals. This warranty provides you with the assurance that wood bay will back this product w...
41 section 9 (con’t) a. General provisions for the first twelve (12) months after the date of purchase, the manufacturer will repair or replace, as it elects, any part(s) defective in material or workmanship (except those specified in sections b and c below) of a new greensiron 3900 turf roller and/...
42 section 9 (con’t) g. Limitation of purchaser’s remedies where permitted by law, the purchaser’s only remedies in connection with the breach or performance of any warranty on the product are those set forth on this page. In no event will the distributor, manufacturer or any company affiliated with...
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44 section 9 (con’t) distributor copy - to be completed and removed at point of sale warranty registration details (please print clearly) purchase date: owner: address: city: state/province: code: model no.: serial no.: engine no.: transmission no.: selling distributor: pre-delivery certification: (...
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Products manufactured by: turf technologies for local sales & service information call: 202 - 8704 51 ave. Edmonton, alberta canada t6e 5e8 toll free: 1-800-661-4942 direct: 1-780-468-4378 e-mail: info@woodbayturftech.Com web site: www.Woodbayturftech.Com.
