Woodbay GreensIRON 3900 Operation & Service Manual - Assembly And Set Up
7
SECTION 4
ASSEMBLY AND SET UP
ASSEMBLY INSTRUCTIONS
1.
Remove all packaging and crating materials except the bottom pallet.
2.
Remove and unpack fenders (2), wheel hub and axle assemblies (2), tow bar for trailer (1), and seat for
the greensIRON 3900 turf roller.
3.
If the optional Turf Broom and/or Turf Ventilator attachment kits are included in your order (see
packing slip and notations on crate), remove, and assemble them separately. The Turf Ventilator is
assembled, and the Turf Broom has been assembled in part, at the manufacturing plant prior to
shipping. The hardware package and instructions are enclosed. The right and left support brackets can
stay permanently bolted to the side of the greensIRON.
4.
Located under the transmission cover is the hardware (bolt package) and operations manuals (including
the greensIRON
3900, Honda engine, Hydro-Gear hydrostatic transmission and hydraulic motor) with
their warranty registration forms.
5.
Remove the two locking pins and lower tailgate down to the floor surface. Place cardboard or packing
material between the floor and tail gate to prevent scratching/paint damage.
6.
Lift the roller-locking pin at the front of the trailer, releasing thegreensIRON 3900, and insert it back in
the holder slot. Slowly roll the greensIRON out of the trailer box and down the ramp. Remove the
pallet from under the trailer.
7.
Raise the tail gate and insert both locking pins. Tip the trailer box to rest on the tail gate for the next
part of the assembly. Install the trailer fenders with eight (8) 3/8” x 1” bolts, nuts and washers prior to
installing axels and wheels.
8.
Insert the axle tube assemblies (2) into the sides of the trailer box. Ensure that hub is positioned
above the axle tube to maintain a low trailer elevation. Attach securely with four (4) of the 1/2” x 2
3/4” bolts, washers and nuts (nuts facing the rear). If it is difficult to push the bolts through the holes,
try switching the axle tubes from one side to the other.
9.
Mount wheels to the hubs with wheel lugs provided. The bearings have been serviced and packed, and
are ready for operation. Check the tire pressure. Since the trailer has no springs, eight to ten (8-10) psi
is recommended for most conditions.
10. Secure the trailer tow bar to the trailer box, using two (2) of the 1/2” x 2 3/4” bolts, washers and nuts.
Ensure that when installed the tow bar curves upwards at the towing machine. Tip the trailer
back down on its wheels. The trailer is now ready for use. Note: the tow bar should always be firmly
connected to a towing machine before attempting to reload thegreensIRON 3900 turf roller. When
connected to the towing unit, the bar and trailer box should be parallel with the ground.