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  2. Woodbridge Fireplace Inc
  3. Indoor Fireplace
  4. DVI 1000
  5. Installation And Operating Instructions Manual

Woodbridge Fireplace Inc DVI 1000 Installation And Operating Instructions Manual

Summary of DVI 1000

  • Page 1

    Woodbridge fireplace inc. Direct vent gas insert installation and operating instructions model dvi 1000 report # 401-s-01-5 – do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance. – what to do if you smell gas department. – installation a...

  • Page 2

    2 48d0139 3 contents important safety information .......................... 3 product specification....................................... 5 code approval .................................................. 5 pre-installation information installing above 2000 feet............................ 6 orifi...

  • Page 3

    2 48d0139 3 4. Never install the appliance • in a recreational vehicle • where curtains, furniture, clothing, or other flammable objects are less than 36" from the front, top, or sides of the insert • in high traffic areas • in windy or drafty areas 5. This insert reaches high temperatures. Keep chi...

  • Page 4

    4 48d0139 5 important safety information continued from page 3 12. Do not use this insert to cook food or burn paper or other objects. 13. Never place anything on top of insert. 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this insert. Use only the gas type indicated on rat...

  • Page 5

    4 48d0139 5 product features and code approval off/pilot/on knob optional remote receiver figure 1 - dv i 1000 insert • this appliance has been certified for use with either natural or propane gas. See appropriate data plates. • this appliance is not for use with solid fuels. • the appliance is appr...

  • Page 6

    6 48d0139 7 pre-installation information installing above 2000 feet • in the usa, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • in canada, these appliances are certified for altitudes of 0 – 2000 ft, and must be de-rated by 10 percent for installations between 2000...

  • Page 7

    6 48d0139 7 • front minimum fireplace dimensions top figure 2 - minimum fireplace and insert dimensions fireplace and insert dimensions l - f ront height o - rear width m - f ront width p - rear height n - depth • • •• side • dimensions dvi 1000 dvi 1000 fireplace a 2 4-1/8" 613mm d 2 0-5/8" 524mm l...

  • Page 8

    8 48d0139 9 general installation information the following factors should be taken into consideration: • this insert should have sufficient access for its safe operation and maintenance. • the flow of combustion and ventilation air must not be obstructed. • minimum clearances to combustibles, such a...

  • Page 9

    8 48d0139 9 a9r85bf.Pdf 1 25/08/2014 12:25:45 pm installation insert clearances no combustibles (ie: drapes, doors) may be within, or swing within, 36" of the front of the inset. Mantel clearances note: the combustible area above the facing must not protrude more than 3 / 4 " from the fac...

  • Page 10

    10 48d0139 11 • • • installation insert placement • insert must be placed within a code-conforming masonry fi replace or a tested and listed zero-clearance (metal) fi replace. Repair any fi replace damage prior to installation. • because the insert uses a circulation blower, clean the fi replace, sm...

  • Page 11

    10 48d0139 11 zero-clearance (metal) fireplace requirements • the damper and grate must be removed. • the smoke shelf internal baffl es, screen, refractory, and metal or glass doors may be removed (if applicable). Do not cut any sheet metal parts of the fireplace in which this gas fireplace in...

  • Page 12

    12 48d0139 13 vent installation read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting systems could result in serious injury, property ...

  • Page 13

    12 48d0139 13 • • vent installation vent requirements • make sure the exhaust pipe on heater connects to exhaust portion of cap. Attach flex liners. See figure 7. • do not crimp or rupture liner when bending it into chimney offsets. W arning • the exhaust vent must reline the entire length of chimne...

  • Page 14

    14 48d0139 1 4 vent installation manifold removal and installation the manifold is shipped attached to insert. It may be removed to allow tight installation. Mani- fold may be loosened and rotated for desired pipe location. 1. Remove brick liner and baffle. 2. Remove manifold. Place manifold in fire...

  • Page 15

    1 5 48d0139 17 figure 1 2 - external regulator with vent pointing down (propane/lp only) use only new black iron or steel pipe. Internally tinned copper or copper tubing can be used per national fuel code, section 2.6.3, providing gas meets hydrogen sulfide limits, and where permitted by local codes...

  • Page 16

    16 48d0139 1 6 insert installation a listed manual shutoff is factory installed upstream of appliance. Union tee and plugged 1 / 8 " npt pressure tapping point should be installed upstream of the appliance. See figure 13. Important: the main gas valve is for turning on or shutting off the...

  • Page 17

    17 48d0139 19 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your dealer immediately. On this appliance to 1 / 2 " gas line. 3. After completing gas line conn...

  • Page 18

    18 48d0139 1 8 remote wall mounted switch a remote wall switch and up to fifteen (15) feet of 18 ga. Wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. See figure 15. Note: extended lengths of wire may cause the fireplace not to functi...

  • Page 19

    19 48d0139 21 log placement installing logs and rock wool (ember material) in firebox 1. Open front door of firebox. 4. Place rear log (#1) against back of firebox. See figure 17. Before you begin — this unit is supplied with seven (7) ceramic fiber logs. Do not handle these logs with your bare hand...

  • Page 20

    20 48d0139 2 0 log placement figure 1 9 - installing right base log #3 figure 20 - installing right center log #4 6. Place right base log (#3) to the right of rear log (#1). See figure 19. Base log (#3). See figure 20. Right base log (#3) right center log (#4) 7. Place right center log (#4) on top p...

  • Page 21

    2 1 48d0139 23 log placement figure 2 2 - installing center top log #6 9. Place one end of center top log (#6) on rear log (#1). Line up hole in bottom of center top log (#6) with pin on rear log (#1). See figure 2 2. Center top log (#6) left center log (#5) see figure 2 1. 8. Set left center log (#...

  • Page 22

    22 48d0139 2 2 11. Lightly cover space between logs and burner with small pieces of rock wool for a better burner flame and glow. Log placement log (#7) top right see figure 2 3. 10. Lay top right log (#7) across rear log (#1) and right center logs #4. Place the log on two (2) pins provided. Figure ...

  • Page 23

    “l” bracket installing trim surround top of trim top trim piece “l” brackets side trim pieces trim back of trim screws 2 3 trim installation assembling trim figure 24 - aligning trim on floor figure 25 - installing t rim on the surround 1. Lay out trim and “l” brackets on floor. See figure 24. 2...

  • Page 24

    • • • figure 27 - installing filigree facing filigree facing safety screen attached to the filigree facing a9rdea2.Pdf 1 25/08/2014 1:19:01 pm a9rde96.Pdf 1 25/08/2014 1:15:52 pm dvi screen.Pdf 1 22/08/2014 3:40:13 pm notice installing facing the photograph below shows correctly engaged hook inside ...

  • Page 25

    2 5 48d0139 27 • important:safety screen must be in place when the fireplace is in operation. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced p...

  • Page 26

    26 48d0139 2 6 a. This appliance is equipped with a pilot piezo ignition system. Follow these instructions exactly to light pilot. B. Before operating smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. Wh...

  • Page 27: ����

    2 7 48d0139 29 t operating instructions lighting pilot for the first time leak testing (continued) you may check for gas leaks with the following methods only: • soap and water solution • an approved leak testing spray • electronic sniffer check for gas leaks in each of the f...

  • Page 28: ����

    28 48d0139 2 8 t figure 3 3 - off position figure 3 1 - on position figure 3 2 - pilot position figure 3 0 - on/off/remote switch operating instructions lighting burner main burner switch the “on/off/remote” switch for the ...

  • Page 29

    29 48d0139 31 • cleaning and maintenance clean the ceramic glass periodically. Condensation will some- times form on the glass during a cold startup. This is normal for all gas fireplaces and inserts. This condensation often attracts dust and lint to the surface of the glass. The initial paint curin...

  • Page 30

    3 0 48d0139 33 • • • glass replacement 1. Put on gloves. Remove frame from insert by removing three nuts, washers and springs. See figure 37.__ -- 2. Carefully remove the door with brocken glass. See figure 37. 3. Wrap new glass with tadpole gasket. See figure 38. 4. Plase new glass in frame. 5. Sli...

  • Page 31

    32 48d0139 3 1 • • • figure 39 - before taking unit apart, check pilot flame. Flame should touch thermocouple and thermopile thermopile thermocouple maintenance maintaining your heater’s appearance fingerprints or other marks left on optional gold or nickel surface may become etched in place if they...

  • Page 32

    3 2 48d0139 35 5. Replace log set and rock wool per instructions on pages 19-22. Replace glass. Make sure gasket along perimeter of glass contacts face of firebox and forms an airtight seal. Realign if airtight seal is not formed. Replace glass and glass frame if damaged. 6. Inspect area behind acce...

  • Page 33

    34 48d0139 33 blower label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Caution note: unplug power cord before servicing. The blower is attached to the insert bottom and ba...

  • Page 34

    34 48d0139 37 replacement parts 3 replacement parts 2 4 8 5 6 7 13 14 15 16 17 18 19 20 1 9 10 11 12 continued on next page.

  • Page 35

    3 5 48d0139 37 replacement parts continued on next page 21 22 23 24 25 26 27.

  • Page 36

    3 6 48d0139 37 replacement parts replacement parts 28 w arning any parts that need to be replaced must be ordered from the manufacturer. Do not use substitute materials..

  • Page 37

    36 48d0139 3 7 dvi1000 replacement parts are available through your retailer replacement parts failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Warning item descrip...

  • Page 38

    3 8 48d0139 39 troubleshooting observed problem spark ignitor will not light the pilot after repeated pressing of spark ignitor. Pilot will not stay lit. Burner will not light when valve and burner switch are both on. Glass fogs up blue flames sooting possible cause 1. Battery needs replacing 2. Def...

  • Page 39

    38 48d0139 3 9 installation records the following information must be recorded by the installer for warranty purposes and future reference. Woodbridge fireplace model: _____________________________ name of owner: name of installer: address: address: phone: phone: name of dealer: address: phone: manu...

  • Page 40

    Lifetime warranty the following components are warranted for life to the original owner, subject to proof of purchase: firebox, combustion cham- ber, heat exchanger, grate and stainless steel burners. Five year warranty the following components are warranted five (5) years to the original owner, sub...