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X-TREME Scooter XB-504 Owner's Manual

Summary of XB-504

  • Page 1

    1 xb-504 electric moped/bicycle owner’s manual read this manual completely before riding your electric bicycle x-treme tm electric moped.

  • Page 2

    2 table of contents table of contents…………………………………………………………………………………. 2-3 riding safety……………………………………………………………………………………….. 4-6 package contents………………………………………………….……………………………… 7 installation instructions …………………………………………….……………………………… 7-10 front wheel & brake ………………………….…………………………………………….. 7 handle ...

  • Page 3

    3 how to check voltage………………………………………………………………………. 22 how to test motor sens ors……………………………………………………………….. 22-23 troubleshooting…………………………………………………………………………………… 23-30 scooter won’t run, charger light stays green…………………………………………. 23 scooter won’t run, charger light stays red & green………………………………… 24 i...

  • Page 4

    4 riding safety like any sport, biking carries the risk of injury and damage. By choosing to ride the xb-504, you assume all responsibility for these risks. Thus, you need to know and practice the rules of safe and responsible riding. Your insurance policies may not provide coverage for accidents in...

  • Page 5

    5 o if possible, avoid riding in bad weather, when visibility is obscured, at dusk or in the dark, or when you are very tired. Each of these conditions increases the risk of accident. O never allow children to ride. Never allow others to ride without reading and understanding these instructions. Ope...

  • Page 6

    6 make sure that your xb-504 is equipped with correctly positioned and securely mounted reflectors. Make sure your clothing or cargo does not obstruct a reflector or light. Wear light colored, reflective clothing and accessories, any reflective device or light source that moves will help you get the...

  • Page 7

    7 package contents: xb-504 moped/bicycle 48v 12ah charger left & right mirrors front tire left & right foot pedals ignition keys trunk foot pad user manual & tool kit assembly instructions after removing the cardboard carton & metal crate, disconnect all wires holding the items in place and remove a...

  • Page 8

    8 2.) handlebar installation 3.) face cover installation 1. Locate and remove the handlebar bolt, washer & nut as shown above. 2. Slide handlebars over post in the correct position, then insert the bolt & concave washer into the front (speedometer side) of the handlebars and secure with nut on the b...

  • Page 9

    9 6.) trunk, pedals & mirror installation 7.) battery connection & initial charging 1. Attach trunk to back cargo rack using the 4 enclosed bolts/nuts & washers. Secure to rack with the washers & nuts on the underside. 2. Attach left & right foot pedals according to correct side by lining up pedal w...

  • Page 10

    10 8.) front fender installation 9.) tire inflation finally, inflate both tires to the minimum recommended tire pressure depending on the number of riders that will be using the bike. Recommended tire pressure is between 35 – 45 psi. We do not recommend filling tire to 45 psi. Be sure to check all n...

  • Page 11

    11 product specifications 1. Wire diagram 2. Specifications battery voltage 48volt dc,12ah motor wattage 500w wheel size 16 inch top speed 20 mph charging time 6-8h distance of full charge 20 - 25 miles battery charging cycles around 350 times max rider weight 300 lbs two rider yes left and right in...

  • Page 12

    12 operation your new electric bicycle/scooter is a revolutionary new transport product using a sealed lead acid batteries and a super high efficiency electric hub motor designed to assist in the propulsion of you and your bicycle. It is important to note the following riding guidelines to ensure yo...

  • Page 13

    13 battery charging and & battery safety charging specification: 1．input（ac） ： 100-240v frequency：50hz/60hz 2．output： 54.60 ± 0.2v 3．charge current：1.8±0.2a charging ensure bike is turned off and key is removed. 1．first connect to the battery charger to the charging socket located below the front of...

  • Page 14

    14 the charger is intended for indoor use only. 4) plug the end of the charger’s cord into the socket of the adaptor first. Next connect the adaptor to the xb-504 (the charger port in located below the front of the seat). Then plug the chargers’ ac cords into the wall outlet. 5) read the charger lab...

  • Page 15

    15 maintenance ----basic 1. Your bike comes with a 30amp fuse, pre-installed at the factory and is located inside the battery box. 2. Clean chain regularly. 3. Ensure tires are inflated to 35-45 psi. 4. Adjust brake tension via adjusting screws located at brake lever or on brake control lever. 5. En...

  • Page 16

    16 other helpful instructions pedals 1. Use a pedal wrench of 16mm spanner to tighten pedals. 2. Check and tighten pedal crank bolts with 14mm socket. Tires 1. Inflate tire using a pump to 35-45psi. Remember lower tire pressures will negatively impact performance by causing too much resistance, but ...

  • Page 17

    17 how to assemble rear wheel 1. First, remove the two screws that hold the plastic plates on both sides of rear wheel. 2. Remove the screw from the end of brake cable, and then pull the cable out. 3. Remove the tightening screw. 4. Remove the two nuts on both sides of the rear wheel. . 5. Slide the...

  • Page 18

    18 how to remove front wheel 1. Remove the two nuts from both sides of the front wheel. 2. Remove the screw from the end of brake cable, and then pull the cable out. Then remove the axle and spacer as shown below. 3. Remove the front wheel. How to install front wheel 1. Set your bike on a strong tab...

  • Page 19

    19 to turn until the chain is totally off of the sprocket. Then remove the sprocket off of wheel sprocket. 7. Remove wheel motor from scooter. How to replace controller 1. Remove the battery pack from the scooter and set aside until new controller is installed. 2. Open the seat and remove the four (...

  • Page 20

    20 7. Now the handle bar faring is ready to be removed, start on the left side by where you removed the mirror. Gently pull the front and back of the handle bar fairing apart. It should snap apart fairly easily. Work your way across until the top is completely apart. 8. Remove and replace. 9. Revers...

  • Page 21

    21 3. Next fine tune the adjustment by screwing the cable tension screw outward to pull on brake line until proper braking is achieved. 4. Lock this position down by tightening the nuts. 5. Avoid adjusting brakes on handlebars because there is a safety switch built into the handles to kill motor whi...

  • Page 22

    22 how to check voltage tools needed: multi-meter to read vdc first be sure the battery connector from the scooter is firmly attached to the battery case. Leave all connectors connected when measuring the voltage by sliding your meter probes into where the wires go on the backside of the connectors....

  • Page 23

    23 blue. Now, there are two methods used to determine a bad connection or which of the three sensors have failed. Both require the motor to be fully assembled. The first is to simply run the motor while one sensor lead is disconnected, “refer to section-a below on how to do this”, then again for the...

  • Page 24

    24 troubleshooting: scooter won’t run, charger light stays red & green when you plug your charger into your scooter and the wall outlet the charger light stays green. This is telling me that somewhere between the batteries, fuse, and charger socket you have an open circuit. Please remove the floor p...

  • Page 25

    25 troubleshooting: throttle voltage test follow throttle wires until you find its white connector. You will be testing the “red”, “green”, and “black” wires. Set your meter to test dc volts. Block rear wheel off the ground so scooter will not take off. Turn the scooter on. Place the red meter test ...

  • Page 26

    26 troubleshooting: no power in this situation we will assume that the battery has been charged or allowed to stand for several hours (a battery will normally self-charge up to a point and make the scooter power up for a fair distance). There are generally two main suspects: 1. First suspect is a lo...

  • Page 27

    27 warning! Batteries contain acid that can explode, or the vapors ignite from an arc. Batteries produce current and voltage that can burn you when a shorted circuit occurs. Be absolutely sure you know what you are doing before trying any tests to eliminate a component from consideration of being de...

  • Page 28

    28 f) wires behind fuse assembly have come off due to improper replacement of fuses or loose wire connections to the battery. This is always due to the customer rotating the whole fuse assembly (when changing fuses) and twisting the 2 wires that are in the back of the fuse holder. You must open up s...

  • Page 29

    29 1. Place the red meter lead on the red sensor wire. (7-20meg ohms) 2. Place the red meter lead on the yellow sensor wire. (infinite) 3. Place the red meter lead on the green sensor wire. (infinite) 4. Place the red meter lead on the blue sensor wire. (infinite) place the red meter lead on the bla...

  • Page 30

    30 common causes to complaints: any customer complaints of jerky motor or motor not running have the customer check the sensor and motor connections at the controller and at the connectors at the rear of the moped. If this doesn’t help go to steps one or two below. 1. If the customer complains that ...

  • Page 31: Do Not Return To Store!

    31 do not return to store! If you need help call or go online 1-253-777-0690 www.X-tremescooters.Com/support/ for general information or parts visit www.X-tremescooters.Com revised 05/20/13.