Xantrex PROwatt 600 Owner's Manual - Organization

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    Prowatt™ 600 inverter made in china 445-0115-01-01 tel: 1-800-670-0707 fax: 1-800-994-7828 email: support.Prowatt@xanrex.Com web: www.Xantrex.Com owner’s guide.

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    Owner’s guide prowatt 600 inverter.

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    About xantrex xantrex technology inc. Is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to 1 mw utility- scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-al...

  • Page 4: About This Guide

    About this guide purpose the prowatt 600 owner’s guide contains information that enables individuals to install, operate, and troubleshoot the prowatt 600 inverter. Scope the guide provides safety guidelines, detailed information for designing an installation, procedures for installing the inverter,...

  • Page 5: Organization

    About this guide iv organization this guide has four chapters and four appendixes. Chapter 1, “introduction” , outlines the main performance and safety features of the prowatt 600 inverter. Reading this chapter will give you a clear understanding of the inverter’s capabilities. Chapter 2, “installat...

  • Page 6: Conventions Used

    About this guide v conventions used the following conventions are used in this guide. Related information you can find more information about xantrex technology inc. As well as its products and services at www.Xantrex.Com warning warnings identify conditions that could result in personal injury or l...

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  • Page 8: Important Safety Information

    Vii important safety information general precautions 1. Before installing and using the inverter, read all appropriate sections of this guide and any cautionary markings on the inverter and the batteries. 2. Do not operate the inverter if it has received a sharp blow, been dropped, or otherwise dama...

  • Page 9: Explosive Gas Precautions

    Explosive gas precautions viii explosive gas precautions 1. Batteries generate explosive gases during normal operation. Be sure you follow all relevant instructions exactly before installing or using your inverter. 2. This equipment contains components which tend to produce arcs or sparks. To preven...

  • Page 10: Appliances

    Precautions for using rechargeable appliances ix precautions for using rechargeable appliances most battery-operated equipment uses a separate charger or transformer that is plugged into an ac receptacle and produces a low voltage output. If the label on the ac adapter or charger states that the ada...

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  • Page 12: 1 Introduction

    Xi general precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii explosive gas precautions - - - - - - - - - - - - - - - - - - - - - - - - - viii precautions when working with batteries - - - - - - - - - - - - - - viii precautions for using rechargeable appliances - - - - - -...

  • Page 13: 3 Operation

    Contents xii connecting the chassis ground - - - - - - - - - - - - - - - - - - - - - - - - 9 grounding locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 connecting dc cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 cabling guidelines - - - - - - - - - - - - -...

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    Contents xiii automotive starting batteries - - - - - - - - - - - - - - - - - - - - - - - 28 deep-cycle lead-acid batteries - - - - - - - - - - - - - - - - - - - - - 29 battery size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29 estimating battery requirements - - - - - -...

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    Xiv.

  • Page 16: Introduction

    1 introduction congratulations on your purchase of the prowatt™ 600 inverter! As part of the prowatt inverter family, the prowatt 600 has been designed to give you quality power, ease of use, and outstanding reliability. Please take a few moments to read this chapter to familiarize yourself with the...

  • Page 17: Comprehensive Protection

    Quality power and ease of use 2 quality power and ease of use the prowatt 600 inverter is a professional-quality, mid- range inverter designed to handle a variety of household and commercial applications including large screen tvs, vcrs, computer systems, bread makers, blenders, fans, and small powe...

  • Page 18: Installation

    3 2 installation chapter 2 explains how to install the prowatt 600 inverter. Installing the prowatt 600 is straightforward. Here’s a summary of the five main steps: • plan the installation. • choose a location. • mount the inverter. • connect the chassis ground. • connect the dc cables. Remember: th...

  • Page 19: Ac Wiring Warning

    Ac wiring warning 4 ac wiring warning the prowatt is designed to be connected directly to standard electrical and electronic equipment. Do not connect it to household or recreational vehicle ac distribution wiring. Do not connect it to any ac load circuit in which the neutral conductor is connected ...

  • Page 20: Front Panel (Ac End)

    Front panel (ac end) 5 front panel (ac end) back panel (dc end) figure 1 front panel (ac end) figure 2 back panel (dc end) o n o ff po wer o utput 115vac 60h z fa ult on/off switch power led fault led ac power receptacles ventilation openings negative and positive dc cabling terminals chassis ground...

  • Page 21: Tools

    Installation tools and materials 6 installation tools and materials tools ❐ wire stripper ❐ slot head screwdriver ❐ wrench(es) for dc terminals ❐ drill materials ❐ 4 corrosion-resistant fasteners sized #10 or larger for mounting the inverter ❐ copper dc cable sized appropriately for your installatio...

  • Page 22: Planning Your Installation

    Planning your installation 7 planning your installation before doing anything else, you need to determine how you will be using your prowatt 600 and on the basis of that, design a power system that will give the best performance. The more thorough your planning, the better your power needs will be m...

  • Page 23: Choosing A Location

    Choosing a location 8 choosing a location the prowatt 600 inverter should only be installed in a location that meets these requirements: warning the prowatt 600 contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not install the prowatt in compartments containin...

  • Page 24: Mounting The Inverter

    Mounting the inverter 9 mounting the inverter to mount the prowatt 600 inverter: 1. Turn off the inverter’s on/off switch. 2. Select an appropriate mounting location and orientation. The prowatt must be oriented in one of these two ways: • horizontally on a vertical surface. (the ventilation opening...

  • Page 25: Grounding Locations

    Connecting dc cables 10 grounding locations the chassis ground terminal must be connected to a grounding point, which varies depending on where you install the prowatt 600. Follow the guidelines that correspond to your type of installation. Vehicle connect the chassis gnd screw to the vehicle’s chas...

  • Page 26: Cabling Procedure

    Connecting dc cables 11 • do not use aluminum. It has about 1/3 more resistance than copper cable of the same size, and it is difficult to make good, low-resistance connections to aluminum. Cabling procedure follow the procedure given below and consult figure 3 and figure 4 for details that are spec...

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    Connecting dc cables 12 cabling procedure to connect the dc cables: 1. Cut the cables to the correct length. 2. Strip the appropriate amount of insulation from one end of each cable and attach the connectors that will join the cables to the battery, battery isolator switch, or fuse block. The connec...

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    Connecting dc cables 13 if you are using crimp connectors, use the tool recommended by the terminal manufacturer. Make sure no stray wires protrude from the terminal. (you can also have the crimp connectors attached by the company that sells you the cable.) 3. Strip about 1/2 inch (1.25cm) from the ...

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    Connecting dc cables 14 7. Before proceeding, make sure that the cable you have just installed connects the negative terminal of the inverter to the negative terminal of the battery. 8. Connect the cable from the positive (red) terminal of the prowatt 600 to the positive terminal of the battery. Thi...

  • Page 30: Operation

    15 3 operation chapter 3 tells you how to operate the prowatt 600 inverter efficiently. Specifically, this chapter: • explains how to turn the inverter on • describes operating limits • provides information about routine maintenance • discusses optimal battery charging frequency.

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    Turning the inverter on and off 16 turning the inverter on and off the on/off switch on the front panel turns the control circuit in the prowatt 600 on and off. To turn the inverter on or off: • turn the on/off switch or off. When the switch is off, the inverter draws no current from the battery. Op...

  • Page 32: Green Power Led

    Reading the front panel indicators 17 reading the front panel indicators green power led the power led is on when the inverter is connected to dc power and the inverter is switched on. Red fault led the fault led comes on for one of the following reasons: see “troubleshooting reference” on page 23 f...

  • Page 33: Operating Limits

    Operating limits 18 operating limits power output the prowatt 600 inverter will deliver 600w or 5a continuously. This wattage rating applies to resistive loads such as incandescent lights while the current rating applies to reactive loads such as motors. Input voltage the input voltage limits are sh...

  • Page 34: Inverter Loads

    Inverter loads 19 inverter loads the prowatt 600 will operate most ac loads within its power rating (600 watts / 5 amps). However, some appliances and equipment may be difficult to operate, and other appliances may actually be damaged if you try to operate them with the prowatt 600. Please read “pro...

  • Page 35: Battery Charging Frequency

    Battery charging frequency 20 battery charging frequency when possible, recharge your batteries when they are about 50% discharged or earlier. This will give you a much longer battery cycle life than recharging when the batteries are almost completely discharged. Routine maintenance minimal maintena...

  • Page 36: Troubleshooting

    21 4 troubleshooting chapter 4 will help you identify the source of most problems that can occur with the prowatt 600 inverter. If a problem occurs, please review this chapter before contacting xantrex customer service. If you cannot solve a problem and need to contact xantrex, record the informatio...

  • Page 37: Common Problems

    Common problems 22 common problems buzz in audio equipment some inexpensive stereo systems emit a buzzing noise from their loudspeakers when operated from the prowatt 600. This occurs because the power supply in the audio system does not adequately filter the modified sine wave produced by the prowa...

  • Page 38: Troubleshooting Reference

    Troubleshooting reference 23 troubleshooting reference problem possible cause solution low output voltage (96 vac–104 vac) you are using a voltmeter that cannot accurately read the rms voltage of a modified sine wave. Use a true rms reading voltmeter. Load runs for a few seconds and then fault indic...

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  • Page 40: Specifications

    25 a specifications appendix a contains electrical and physical specifications for the prowatt 600 inverter..

  • Page 41: Electrical Performance

    Electrical performance 26 electrical performance physical specifications are subject to change without notice. Output power at 20º c ambient and 12 vdc input: • continuous power • surge power 600 w 1200 w output voltage 115 vac rms ±10% output waveform modified sine wave (quasi- square wave) output ...

  • Page 42: Battery Types

    27 b battery types and sizes the batteries you use strongly affect the performance of the prowatt 600 inverter. It is important to connect the inverter to the correct size and type of battery. The information in appendix b will help you select, connect, and maintain batteries that are most appropria...

  • Page 43: Battery Types

    Battery types 28 battery types automotive starting batteries purpose the lead-acid battery you are most familiar with is probably the starting battery in your automobile. An automotive starting battery is designed to deliver a large amount of current for a short period of time (so it can start your ...

  • Page 44: Battery Size

    Battery size 29 deep-cycle lead-acid batteries purpose deep-cycle lead-acid batteries are designed for deep discharge service where they will be repeatedly discharged and recharged. They are marketed for use in recreational vehicles, boats, and electric golf carts—so you may see them referred to as ...

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    Battery size 30 battery capacity standards a number of different standards are used to rate battery energy storage capacity. Automotive and marine starting batteries are normally rated in cranking amps. This is not a relevant rating for continuous loads like an inverter. Deep- cycle batteries use a ...

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    Estimating battery requirements 31 estimating battery requirements to determine the battery capacity you require: 1. Determine how many watts are consumed by each appliance that you will be operating from the prowatt 600. You can normally find this on a label on the product. If only the current draw...

  • Page 47: Battery Sizing Example

    Battery sizing example 32 battery sizing example this example illustrates a typical calculation, assuming an opportunity to charge the batteries every three days. This example illustrates how quickly your battery needs can escalate. To reduce the required battery size, you can conserve energy by eli...

  • Page 48: Battery Sizing Worksheet

    Battery sizing worksheet 33 battery sizing worksheet use the following worksheet to calculate your battery needs. To ensure sufficient battery capacity, be generous when estimating the operating time per day for each of the loads you will run. As your power requirements increase, you may need to use...

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    Two batteries connected in parallel 34 two batteries connected in parallel two identical batteries can be connected positive (+) to positive (+) and negative (–) to negative (–) in a parallel system. A parallel system doubles capacity and maintains the voltage of a single battery. Figure 6 shows two...

  • Page 50: Battery Tips

    Battery tips 35 battery tips explosive/corrosive gases lead-acid batteries may emit hydrogen, oxygen, and sulfuric acid fumes when recharging. To reduce the risk of explosion: • vent the battery compartment to prevent the accumulation of gases. • do not install electronic or electrical equipment in ...

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    Battery tips 36 discharged batteries do not leave batteries in a discharged state for more than a day or two. They will undergo a chemical process (sulfation) that can permanently damage the battery. As well, batteries self-discharge over a period of three to six months, so they should be recharged ...

  • Page 52: Alternators and

    37 c alternators and charging systems a good charging system is important for the health of your batteries. Poor recharging methods can quickly damage them. Appendix c provides guidelines for recharging batteries from an alternator, from ac power, and from alternate energy sources..

  • Page 53: Charging System Requirements

    Charging system requirements 38 charging system requirements your charging system should be capable of delivering a charging current equal to 10–25% of the amp-hour capacity of your battery. For example, if you have a 200 ah battery, the charging system should be able to deliver 50 amps. The chargin...

  • Page 54: Charging From Ac Power

    Charging from ac power 39 using an alternator controller if your regular alternator is inadequate by itself, you can install an alternator controller that will bypass the voltage regulator and boost the alternator’s output voltage during charging. This will increase the alternator’s charging rate at...

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    Charging from alternative energy sources 40 charging from alternative energy sources your batteries can also be recharged from alternative energy sources such as solar panels, wind, or hydro systems. Make sure you use the appropriate battery charge controller for your particular energy source. Cauti...

  • Page 56: Product and

    41 d product and system information appendix d contains the warranty for your prowatt 600 inverter as well as instructions for returning the product for servicing. Appendix d also has a place where you can record information about your system in case you need to contact customer service..

  • Page 57: Warranty

    Warranty 42 warranty what does this warranty cover? Xantrex manufactures its products from parts and components that are new or equivalent to new, in accordance with industry-standard practices. This warranty covers any defects in workmanship or materials. How long does the coverage last? This warra...

  • Page 58: Return Material Procedure

    Return material authorization policy 43 dated proof of purchase. If you are unable to contact your merchant, or the merchant is unable to provide service, contact xantrex directly at: return material authorization policy you must obtain a return material authorization (rma) number from xantrex befor...

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    Return material procedure 44 how do other laws apply? This warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. For our canadian customers: when used herein “implied warranties of merchantability and fitness for a particular purpo...

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    Information about your system 45 information about your system as soon as you open your prowatt 600 inverter package, record the following information and be sure to keep your proof of purchase. If you need to contact customer service, please record the following details before calling. This informa...

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  • Page 62: Index

    47 a ac wiring, warning about ix , 4 alarm, low battery 2 , 18 , 23 alternator controller 6 described 39 installing 39 alternator, high-output 6 , 39 amp-hour (ah) capacity 30 appliances battery-operated ix blender 2 bread maker 2 possible damage to 19 power consumption 33 rechargeable ix tv 2 audio...

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    Index 48 c cables. See dc cables. Charging from ac power 39 from alternative energy sources 40 with engine alternator 38 charging frequency for batteries 20 charging system requirements 38 charging systems, designing 7 , 38 chassis gnd 9 chassis ground for fixed location 10 for marine installation 1...

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    Index 49 mounting location 8 , 9 mounting orientation 9 operating several loads 16 power output 18 problem loads 19 proof of purchase 42 serial number 43 trouble loads 19 turning off 16 turning on 16 l loads average and heavy 29 light 28 operating several at once 16 possible damage to 19 problem 19 ...

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    Index 50 starting batteries 30 state of charge 36 t television reception 22 televisions 2 temperature ideal ambient temperature 8 over temperature shutdown 17 troubleshooting 21 buzz in audio equipment 22 common problems 22 reference table 23 television reception 22 v vcr 2 ventilation 8 , 35 ventil...

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    Prowatt™ 600 inverter made in china 445-0115-01-01 tel: 1-800-670-0707 fax: 1-800-994-7828 email: support.Prowatt@xanrex.Com web: www.Xantrex.Com owner’s guide.