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- FaxCentre F116
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Xerox FaxCentre F116 Service Manual
Summary of FaxCentre F116
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9/04 faxcentre f116/f116l service manual 708p87887.
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9/04 faxcentre f116/f116l fax centre f116/f116l service documentation 708p87887 september 2004 prepared by: xerox europe, global knowledge & language services, enterprise centre, p.O. Box 17, bessemer road, welwyn garden city, hertfordshire, al7 1he, england. © copyright 2004 by xerox ltd. Xerox, an...
Page 3: Introduction
Introduction faxcentre f116/f116l 9/04 i introduction safety precautions for inspection and service........................................................................ Iii warnings ......................................................................................................................
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Introduction faxcentre f116/f116l 9/04 iii safety precautions for inspection and service • when performing inspection and service procedures, observe the following precautions to prevent accidents and ensure utmost safety. *depending on the model, some of the precautions given in the following do no...
Page 6: Warnings
Introduction iv 9/04 faxcentre f116/f116l warnings warning always observe precautions. • parts requiring special attention in this product will include a label containing the mark shown on the left plus precautionary notes. Be sure to observe the precau- tions. • be sure to observe the “safety infor...
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Introduction faxcentre f116/f116l 9/04 v do not work with wet hands. • do not unplug or plug in the power cord, or perform any kind of service or inspec- tion with wet hands. Doing so could result in an electric shock. Do not touch a high-temperature part. • a part marked with the symbol shown on th...
Page 8: Cautions
Introduction vi 9/04 faxcentre f116/f116l cautions caution precautions for service jobs. • a star washer and spring washer, if used originally, must be reinstalled. Omitting them may result in contact failure which could cause an electric shock or fire. • when reassembling parts, make sure that the ...
Page 9
Introduction faxcentre f116/f116l 9/04 vii precautions for handling batteries. (lithium, nickel-cadmium, etc.) • replace a rundown battery with the same type as specified in the manufacturer’s parts manual. • before installing a new battery, make sure of the correct polarity of the installation or t...
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Introduction viii 9/04 faxcentre f116/f116l used batteries precautions all areas caution danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. Germ...
Page 11: Other Precautions
Introduction faxcentre f116/f116l 9/04 ix other precautions • when handling circuit boards, observe the “handling of pwbs”. • the pc drum is a very delicate component. Observe the precautions given in “handling of the pc drum” because mishandling may result in serious image problems. • note that rep...
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Introduction x 9/04 faxcentre f116/f116l be caught in revolving parts such as the timing belt and gears. • before attempting to replace parts and unplug connectors, make sure that the power cord of the machine has been unplugged from the wall outlet. • while the product is energized, do not unplug o...
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Introduction faxcentre f116/f116l 9/04 xi • the storage temperature is in the range between -4 f and +104 f (-20 °c and +40 °c). • in summer, avoid leaving the drum cartridge in a car for a long time. Handling • store the drum cartridge in a place that is not exposed to direct sunlight. Precautionar...
Page 14: Safety Information
Introduction xii 9/04 faxcentre f116/f116l safety information laser safety • this is a digital machine certified as a class 1 laser product. There is no possibility of danger from a laser, provided the machine is serviced according to the instruction in this manual. Internal laser radiation *laser a...
Page 15: All Areas
Introduction faxcentre f116/f116l 9/04 xiii the u.S.A., canada (cdrh regulation) • this machine is certified as a class i laser product under radiation performance standard according to the food, drug and cosmetic act of 1990. Compliance is mandatory for laser products marketed in the united states ...
Page 16: Finland, Sweden
Introduction xiv 9/04 faxcentre f116/f116l finland, sweden norway luokan 1 laserlaite klass 1 laser apparat varoitus! Laitteen käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saattaa altistaa käyt- täjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle. Puolijohdelaser...
Page 17: Laser Safety Label
Introduction faxcentre f116/f116l 9/04 xv laser safety label • a laser safety label is attached to the outside of the machine as shown below. Figure 2. Laser caution label • a laser caution label is attached to the inside of the machine as shown below. Figure 3. Laser safety label.
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Introduction xvi 9/04 faxcentre f116/f116l precaution for handling the laser equipment • when laser protective goggles are to be used, select ones with a lens conforming to the above specifications. • when a disassembly job needs to be performed in the laser beam path, such as when work- ing around ...
Page 19: I. Summary
Introduction faxcentre f116/f116l 9/04 xvii health and safety incident reporting i. Summary this section defines requirements for notification of health and safety incidents involving xerox products (equipment and materials) at customer locations. Ii. Scope xerox corporation and subsidiaries worldwi...
Page 20: VI. Appendices
Introduction xviii 9/04 faxcentre f116/f116l responsibilities for resolution: 1. Business groups/product design teams responsible for the product involved in the incident shall: a. Manage field bulletins, customer correspondence, product recalls, safety retrofits. B. Fund all field retrofits. 2. Fie...
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Service call procedures faxcentre f116/f116l 9/04 1-1 1. Service call procedures scp 1 preventive maintenance ........................................................................................... 1-3 scp 2 maintenance schedule list..................................................................
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Page 23: Scp 1 Preventive Maintenance
Service call procedures faxcentre f116/f116l 9/04 1-3 scp 1 preventive maintenance 1. Scanner and communication to maintain the machine in good working order, it is recommended to periodically perform the following operations: • cleaning the document transport rollers (document loader, feed rollers,...
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Service call procedures 1-4 9/04 faxcentre f116/f116l caution - the opening is limited to approx. 60° by stops: do not try to force the panel any further. Clean the rollers of the document loader and feed shafts, and also the two idler rollers located on the mobile part of the scanner, with a lint-f...
Page 25: 2. Laser Printer Engine
Service call procedures faxcentre f116/f116l 9/04 1-5 control panel keys and covers figure 2. Cleaning the control panel keys • set the on/off switch to “o” (off). • clean the top of the control panel and the keys with a lint-free cloth moistened with water or formula a. Recommended interval : to be...
Page 26
Service call procedures 1-6 9/04 faxcentre f116/f116l scp 2 maintenance schedule list table 1: maintenance schedule list *the toner cartridge and drum cartridge are customer replaceable units. Refer to table 2. Table 2: drum and toner cartridge part numbers part name cleaning cycle replacement cycle...
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Repair analysis procedures faxcentre f116/f116l 9/04 2-1 2. Repair analysis procedures troubleshooting for paper misfeeds rap ............................................................................ 2-3 paper misfeed occurred when the power switch is turned on ......................................
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Repair analysis procedures faxcentre f116/f116l 9/04 2-3 1. Troubleshooting for paper misfeeds rap paper misfeed occurred when the power switch is turned on paper misfeed occurred at the paper feed section check remedy is paper left in machine? → yes remove the paper. ↓ no does the paper feed sensor...
Page 30
Repair analysis procedures 2-4 9/04 faxcentre f116/f116l paper misfeed occurred at the paper exit section check remedy is the leading edge out of the exit roller? → yes replace ps1, p/o pl 10 item 3 . ↓ no is the bias transfer roller deformed, worn, or dirty with paper dust? → yes replace the bias t...
Page 31: No Power
Repair analysis procedures faxcentre f116/f116l 9/04 2-5 2. Troubleshooting for malfunctions rap no power malfunction of the laser malfunction of the polygon motor check remedy has the power cord been securely plugged into the power outlet? → no plug the power cord into the power outlet. ↓ yes has t...
Page 32: Malfunction Of The H.V.P.S.
Repair analysis procedures 2-6 9/04 faxcentre f116/f116l malfunction of the main drive motor malfunction of the fuser temperature low/ malfunction of the fuser warm up/ malfunction of the fuser overheat malfunction of the fuser fan malfunction of the h.V.P.S. Cause remedy does the main dive motor (m...
Page 33
Repair analysis procedures faxcentre f116/f116l 9/04 2-7 malfunction of the engine i/f fatal error remedy engine i/f replace the print engine board, pl 11 item 5..
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Page 35: 3. Image Quality
Image quality faxcentre f116/f116l 9/04 3-1 3. Image quality iq 1 image quality troubleshooting..................................................................................... 3-3 iq 2 image quality defects ...........................................................................................
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Image quality faxcentre f116/f116l 9/04 3-3 iq 1 image quality troubleshooting when an image problem occurs, exchange the toner cartridge and/or drum cartridge for a new one and determine whether the cause of the problem is due to one of the cartridges or something else in the machine. If an image q...
Page 38: Iq 2 Image Quality Defects
Image quality 3-4 9/04 faxcentre f116/f116l iq 2 image quality defects symptom possible cause remedy blank print 0951o211 no toner cartridge install a toner cartridge. Toner empty replace the toner cartridge. No drum cartridge install a drum cartridge. Defective drum (end of life) replace the drum c...
Page 39
Image quality faxcentre f116/f116l 9/04 3-5 symptom possible cause remedy toner smudges on back- side 0951o226 dust or damage on the fuser roll. Replace the fuser assy, pl 9, item 1 . Dust or damage on the bias transfer roller. Replace the bias transfer roller, pl10, item 5 . Toner on paper path. Cl...
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Image quality 3-6 9/04 faxcentre f116/f116l symptom possible cause remedy white/black lines and bands 0951o222 scratch on the drum replace the drum cartridge. Defective ros unit replace the ros unit, pl 11, item 4 . Replace the print engine board, pl 11 item 5. Offset image 0951o219 defective fuser ...
Page 41: 4. Repairs/adjustments
Repairs/adjustments faxcentre f116/f116l 9/04 4-1 4. Repairs/adjustments rep 1 disassembly procedure chart .................................................................................. 4-3 rep 2 toner cartridge, drum cartridge .......................................................................
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Page 43: Tools
Repairs/adjustments faxcentre f116/f116l 9/04 4-3 rep 1 disassembly procedure chart note(s) : before any disassembly or assembly operations, the machine must be switched off and all leads on the back of the fax must be disconnected (phone line, lan, usb cable and power cord). Remove the document tra...
Page 44
Repairs/adjustments 4-4 9/04 faxcentre f116/f116l rep 2 toner cartridge, drum cartridge before disassembling the machine, the following units need to be removed. • toner cartridge • drum cartridge • main paper tray/multi-purpose tray 1. Push the top cover release button and fully open the top cover....
Page 45
Repairs/adjustments faxcentre f116/f116l 9/04 4-5 rep 3 replacing the bias transfer roller (btr) parts list on pl 10. 1. Swing down to the front the levers of the right and left bushings (white) on the bias transfer roller and remove the bias transfer roller from the bias transfer roller holder. Not...
Page 46
Repairs/adjustments 4-6 9/04 faxcentre f116/f116l rep 4 removal of the retard unit parts list on pl 8. 1. Place the machine with its backside down and remove the paper retard unit (four screws). Figure 1. 4127s033.
Page 47
Repairs/adjustments faxcentre f116/f116l 9/04 4-7 rep 5 removal of the right cover parts list on pl 7. 1. Open the control panel/scanner chassis assembly. 2. Remove screw a, refer to figure 1. 3. Move the stop bracket to get access to screw b. 4. Remove screw b. 5. Remove the right cover (two screws...
Page 48
Repairs/adjustments 4-8 9/04 faxcentre f116/f116l rep 6 removal of the left cover parts list on pl 7. 1. Remove the left cover (two screws and tabs at two places). Note • when reinstalling the left cover, first align tabs (at two places on the bottom) of the left cover into the frame of the machine....
Page 49
Repairs/adjustments faxcentre f116/f116l 9/04 4-9 rep 7 removal of the front cover parts list on pl 7 1. Remove the right cover, rep 5 . 2. Remove the left cover, rep 6 . 3. Place the machine with its backside down and remove two screws. Figure 1. 4. Remove the paper retard unit, rep 4 . 5. Place th...
Page 50
Repairs/adjustments 4-10 9/04 faxcentre f116/f116l rep 8 replacement of the paper feed roll parts list on pl 7 1. Remove the front cover, rep 7 . 2. Place the machine with its backside down. 3. Unhook the spring and remove the right-hand side of the paper feed roll shaft from its bush- ing. 4. Remov...
Page 51
Repairs/adjustments faxcentre f116/f116l 9/04 4-11 rep 9 removal of the ros unit parts list on pl 11 1. Remove the front cover, rep 7 . 2. Unplug the connector (cn1) from the main drive motor and remove the harness from the cord holder. 3. Unplug the connectors (pj5 and pj9) from the print engine bo...
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Repairs/adjustments 4-12 9/04 faxcentre f116/f116l rep 10 removal of the paper empty sensor (pe1) parts list on pl 8. 1. Remove the ros unit, rep 9 . 2. Remove the sensor fixing bracket and remove the paper empty sensor (one connector). Figure 1. 4127s042.
Page 53
Repairs/adjustments faxcentre f116/f116l 9/04 4-13 rep 11 removal of the top cover and rear cover parts list on pl 7 and pl 11 . 1. Remove the right cover, rep 5 . 2. Remove the left cover, rep 6 . 3. Remove the top cover and rear cover (six screws). Figure 1. 4127s043.
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Repairs/adjustments 4-14 9/04 faxcentre f116/f116l rep 12 removal of the fuser assembly parts list on pl 9 1. Remove the right cover, rep 5 . 2. Remove the left cover, rep 6 . 3. Remove the top cover and rear cover, rep 11 . 4. Remove the fuser assembly (three screws and three connectors). Note • th...
Page 55
Repairs/adjustments faxcentre f116/f116l 9/04 4-15 rep 13 removal of the lvps, hvps and paper feed sensor parts list on pl 11 1. Remove the fuser assembly, rep 12 . 2. Unplug the connectors (pj7 and pj13) from the print engine board and remove the harness from the cord holder. 3. Remove the hvps/lvp...
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Repairs/adjustments 4-16 9/04 faxcentre f116/f116l 8. Remove the paper feed sensor (one connector). Figure 3. 4127s055 4121s078.
Page 57
Repairs/adjustments faxcentre f116/f116l 9/04 4-17 rep 14 removal of the main drive motor parts list on pl 10 1. Remove the lvps, rep 13 . 2. Remove the gear plate (four screws). 3. Remove two gears. Figure 1. 4. Remove the left side plate (four screws and one connector). Figure 2. 4127s062 4127s063.
Page 58
Repairs/adjustments 4-18 9/04 faxcentre f116/f116l 5. Remove the cartridge positioning plate (tabs at four places). Figure 3. 6. Remove the main drive motor (four screws). Figure 4. 4127s064 4127s065.
Page 59: Rep 15 White Roller
Repairs/adjustments faxcentre f116/f116l 9/04 4-19 rep 15 white roller parts list on pl 3 tools • none. Preliminary steps • none. Disassembly • stand at the back of the machine. Figure 1. Latch stop white roller a b white roller end housings opening limiter.
Page 60: Assembly
Repairs/adjustments 4-20 9/04 faxcentre f116/f116l • press the control panel opening lever. • press outwards on the latch and release the stop. • press outwards on the latch, hold and extract the white roller. • remove and keep the pinion and the bearings. Assembly • unpack the new white roller and ...
Page 61: Rep 16 Paper Separator
Repairs/adjustments faxcentre f116/f116l 9/04 4-21 rep 16 paper separator parts list on pl 3 tools • phillips screwdriver. Preliminary steps • none. Disassembly • stand at the back of the machine. Figure 1. • press the control panel opening lever. • press outwards on the latch and release the stop. ...
Page 62: Assembly
Repairs/adjustments 4-22 9/04 faxcentre f116/f116l assembly • visually inspect the new parts. • put the new parts in place on the control panel in the following order: slide plate, retard pad, center blade spring, side blade spring and fixing plate. Make sure the parts are oriented correctly. Insert...
Page 63: Cover
Repairs/adjustments faxcentre f116/f116l 9/04 4-23 rep 17 control panel, circuit board, key pad, display, glass, top cover parts list on pl 2 and pl 4 tools • phillips screwdriver (small size). • flat screwdriver. Preliminary steps caution - the active surface of the cis is fragile and light-sensiti...
Page 64: Assembly
Repairs/adjustments 4-24 9/04 faxcentre f116/f116l • stand in front of the machine. Figure 2. • lift the control panel at its upper right-hand corner (a), hold it and apply a medium amount of pressure halfway down its side (b). First free the right-hand side of the con- trol panel by pushing downwar...
Page 65
Repairs/adjustments faxcentre f116/f116l 9/04 4-25 • position the lower part of the control panel on the chassis and clip it in place. Press down on the upper part of the control panel to complete the assembly. Figure 3. Mounting screws control panel board key pad display display window equipped top...
Page 66: Rep 18 Rack - Cpu Board
Repairs/adjustments 4-26 9/04 faxcentre f116/f116l rep 18 rack - cpu board parts list on pl 5 tools • phillips screwdriver. Preliminary steps caution - refer to replacing the cpu board, rep 23 . Disassembly • remove the two mounting screws of the rack. Figure 1. • disconnect the printer cable, cis m...
Page 67: Assembly
Repairs/adjustments faxcentre f116/f116l 9/04 4-27 • remove the dual line daughter board if it is installed. Assembly • unpack and visually inspect the new parts. • position the cpu board in the rack, screw in and tighten the four mounting screws. • if applicable, install the dual line daughter boar...
Page 68: Tools
Repairs/adjustments 4-28 9/04 faxcentre f116/f116l rep 19 control panel / scanner chassis - printer parts list on pl 2 tools • phillips screwdriver. • flat screwdriver. Preliminary steps • remove the rack with the cpu board, rep 18 . Disassembly • open the control panel by means of its lever, remove...
Page 69: Assembly
Repairs/adjustments faxcentre f116/f116l 9/04 4-29 assembly • unpack and visually inspect the new parts. • put the control panel chassis in place. Open the control panel by means of its lever. • screw in and tighten the two mounting screws. Close the control panel. • refer to rep 18 for the connecti...
Page 70: Tools
Repairs/adjustments 4-30 9/04 faxcentre f116/f116l rep 20 cis support - cis flat cable parts list on pl 6 tools • phillips screwdriver. Preliminary steps caution - the active surface of the cis is fragile and light-sensitive. Take care to protect it and to expose it to light as little as possible du...
Page 71: Assembly
Repairs/adjustments faxcentre f116/f116l 9/04 4-31 assembly • unpack and visually check the new parts. • attach the flat cable to the cis support. Pass the control panel flat cable into the corre- sponding slot (see figure 1). • put the cis support in place, screw in and tighten the four mounting sc...
Page 72: Rep 21 Cis Motor
Repairs/adjustments 4-32 9/04 faxcentre f116/f116l rep 21 cis motor parts list on pl 6 tools • phillips screwdriver. Preliminary steps • remove the control panel / scanner chassis - printer, rep 19 . Disassembly • free the wires that supply the cis motor from their cable guide. • remove the two moun...
Page 73: Cable - Chassis
Repairs/adjustments faxcentre f116/f116l 9/04 4-33 rep 22 control panel - equipped control panel - control panel flat cable - chassis parts list on pl 3 tools • phillips screwdriver. Preliminary steps • remove the top cover, rep 17 and the control panel/chassis - printer rep 19 . Disassembly • disco...
Page 74: Assembly
Repairs/adjustments 4-34 9/04 faxcentre f116/f116l assembly • unpack and visually inspect the new parts. • connect the grounding wire to the control panel. Join the control panel and chassis at the right-hand joint, then position them at right angles to each other, and join them at the left-hand joi...
Page 75
Repairs/adjustments faxcentre f116/f116l 9/04 4-35 rep 23 replacing the cpu board parts list on pl 5 perform the following procedure: • save the directory and the parameters on an eeprom card ( menu * 5 ). Refer to gp 6 . • replace the cpu board and reinstall the eeprom memory from the old cpu board...
Page 76: Preliminary Steps
Repairs/adjustments 4-36 9/04 faxcentre f116/f116l rep 24 replacing the scanner (iit) parts list on pl 3 preliminary steps • perform a remote readout (if the function has been enabled). Refer to gp 7 . • save the directory and the parameters on an eeprom card ( menu * 5 ). Refer to gp 6 . Disassembl...
Page 77: Adj 1 Adjustments
Repairs/adjustments faxcentre f116/f116l 9/04 4-37 adj 1 adjustments supply voltages: connections between power supply board and cpu board note(s) : • the power input of the power supply is protected by a fuse. Adjustment of scanner chassis no adjustment required. Shading adjustment first calibrate ...
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Page 79: 5. Parts List
Parts list faxcentre f116/f116l 9/04 5-1 5. Parts list using the part list tables .................................................................................................... 5-3 pl 1 - f116 assembly and trays .....................................................................................
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Page 81: Using The Part List Tables
Parts list faxcentre f116/f116l 9/04 5-3 using the part list tables table columns • item number column: number of the item illustrated on the corresponding figure. Note 1: an item number preceded by a hyphen "-" is a non-illustrated item. Note 2: an item may be illustrated in a figure without being ...
Page 82
Parts list 5-4 9/04 faxcentre f116/f116l pl 1 - f116 assembly and trays item no. Part no. Description qty 1 not spared basic faxcentre unit faxcentre de base 1 2 050n00447 document feed tray chargeur du document à analyser 1 3 050n00446 document output tray réceptacle de sortie scanner 1 4 050n00448...
Page 83
Parts list faxcentre f116/f116l 9/04 5-5 figure 1 / planche 1 5 4 3 2 1 6 7 8.
Page 84
Parts list 5-6 9/04 faxcentre f116/f116l pl 2 - control panel - scanner chassis assembly and printer item no. Part no. Description qty 1 not spared control panel/scanner chassis assembly, ( rep 17 and rep 19 ) ensemble pupitre-châssis scanner 1 2 not spared mounting screws for printer / control pane...
Page 85
Parts list faxcentre f116/f116l 9/04 5-7 figure 2 / planche 2 2 1.
Page 86
Parts list 5-8 9/04 faxcentre f116/f116l pl 3 - retard pad and white roller assemblies item no. Part no. Description qty 1 101n01370 control panel assembly, (rep 22) ensemble pupitre 1 2 014n00443 retard pad assembly, (rep 16) kit déliasseur 1 3 101n01369 scanner chassis assembly, (rep 24) ensemble ...
Page 87
Parts list faxcentre f116/f116l 9/04 5-9 figure 3 / planche 3 1 5 6 7 4 3 2.
Page 88
Parts list 5-10 9/04 faxcentre f116/f116l pl 4 - control panel assembly item no. Part no. Description qty 1 091n80212 091n80222 control panel label (f116l) etiquette plastron (f116l) control panel label (f116) etiquette plastron (f116) 1 1 2 101n01371 control panel top cover, (rep 17) plastron 1 3 1...
Page 89
Parts list faxcentre f116/f116l 9/04 5-11 figure 4 / planche 4 1 2 3 4 5 6 7 8.
Page 90
Parts list 5-12 9/04 faxcentre f116/f116l pl 5 - rack - cpu board assembly item no. Part no. Description qty 1 not spared mounting screws for cpu rack vis de fixation du tiroir uc 2 2 not spared "safety test" label etiquette "safety test" 1 3 140n62929 cpu board, rep 18 and rep 23 carte uc 1 4 140n6...
Page 91
Parts list faxcentre f116/f116l 9/04 5-13 figure 5 / planche 5 1 2 6 3 5 7 4 8.
Page 92
Parts list 5-14 9/04 faxcentre f116/f116l pl 6 - cis support and cis motor assemblies item no. Part no. Description qty 1 030n00697 cis support, (rep 20) support cis 1 2 not spared mounting screws for cis support vis de fixation support cis 4 3 152n11571 cis flat cable, (rep 20) nappe cis 1 4 007n01...
Page 93
Parts list faxcentre f116/f116l 9/04 5-15 figure 6 / planche 6 3 1 2 5 4 6 7.
Page 94: Pl 7 - Printer Rack (1)
Parts list 5-16 9/04 faxcentre f116/f116l pl 7 - printer rack (1) item no. Part no. Description qty a 002n02321 top cover assembly, (rep 11) kit capot supérieur assemblé 1 1 101n01372 cover, (rep 5) couvercle 1 2 050n00450 paper output tray tiroir 1 3 032n00422 guide guide 1 4 022n02090 roller roule...
Page 95
Parts list faxcentre f116/f116l 9/04 5-17 figure 7 / planche 7 a b c.
Page 96: Pl 8 - Printer Rack (2)
Parts list 5-18 9/04 faxcentre f116/f116l pl 8 - printer rack (2) item no. Part no. Description qty a 130n01361 paper take-up unit, (rep 4) kit unité de prise papier 1 1 009n01780 tension spring ressort de tension 1 2 008n01746 cam câme 1 3 008n01747 cam câme 1 4 008n01748 cam câme 1 5 022n02086 fee...
Page 97
Parts list faxcentre f116/f116l 9/04 5-19 figure 8 / planche 8 11 12 14 13 b a.
Page 98: Pl 9 - Fusing Unit
Parts list 5-20 9/04 faxcentre f116/f116l pl 9 - fusing unit item no. Part no. Description qty 1 126n00231 fuser assembly, (rep 12) unité four 1.
Page 99
Parts list faxcentre f116/f116l 9/04 5-21 figure 9 / planche 9 1 3704 3704 1305 1305 3704 3504 1305 3923 3504 3704 1305 3704 ps3 ts1 h1 th1 2.
Page 100: Pl 10 - Drive/transfer Unit
Parts list 5-22 9/04 faxcentre f116/f116l pl 10 - drive/transfer unit item no. Part no. Description qty 1 038n00446 guide assembly guide assemblé 1 2 007n01274 drive gear assembly engrenage d’entraînement assemblé 1 3 038n00445 transfer guide assembly guide transfert assemblé 1 4 127n07332 main driv...
Page 101
Parts list faxcentre f116/f116l 9/04 5-23 figure 10 / planche 10 2 3 02 1 3501 3501 3704 3704 3704 m1 ps1 s2 5 4.
Page 102
Parts list 5-24 9/04 faxcentre f116/f116l pl 11 - electrical components item no. Part no. Description qty 1 105n02040 hvps, (rep 13) transformateur haut voltage 1 2 127n07329 fuser fan, (rep 13) ventilateur 1 3 105n02042 lvps, (rep 13) alimentation 1 4 500n00110 ros assembly, (rep 9) tête d’impressi...
Page 103
Parts list faxcentre f116/f116l 9/04 5-25 figure 11 / planche 11.
Page 104
Parts list 5-26 9/04 faxcentre f116/f116l pl 12 - required service tools/screws tools phillips screwdriver (no. 1) phillips screwdriver (no. 2) stubby screwdriver (phillips) flat screwdriver illust no. D x l (mm) illust no. D x l (mm) 1305 1318 screw (with spring washer) 3704 3727 tapping screw 3501...
Page 105
General procedures/information faxcentre f116/f116l 9/04 6-1 6. General procedures/information gp 1 machine specifications ............................................................................................... 6-3 gp 2 machine components ........................................................
Page 106
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Page 107: Gp 1 Machine Specifications
General procedures/information faxcentre f116/f116l 9/04 6-3 gp 1 machine specifications operating specifications general technical characteristics f116 equipment dimensions (width x depth x height, without trays) 15.30 x 18.10 x 15.35 inch 389 x 460 x 390 mm weight 24.25 lbs - 11 kg consumables ref...
Page 108
General procedures/information 6-4 9/04 faxcentre f116/f116l reference document (rd) type itu #1 - a4 black/white ratio 3 % resolution normal mode (200 x 100 dpi) scanner type color cis resolution in dpi 300 grey scale 256 levels paper size letter: 8.5 x 11 inch 216 x 279 mm legal: 8.5 x 14 inch 216...
Page 109
General procedures/information faxcentre f116/f116l 9/04 6-5 printer engine type b/w laser resolution in dpi 600 x 600 paper size letter: 8.5 x 11 inch 216 x 279 mm legal: 8.5 x 14 inch 216 x 356 mm a4: 8.3 x 11.75 inch 210 x 297 mm capacity of the paper feed tray in pages 250 • paper weight 16 to 2...
Page 110
General procedures/information 6-6 9/04 faxcentre f116/f116l fax-modem type pstn-g3 maximum speed in bps (v34fax) 33,600 v34fax capacity in bps 33,600 to 2,400 • incrementation in bps 2,400 v17 capacity in bps 14,400/12,000/9,600/7,200 v29 capacity in bps 9,600/7,200 v27ter capacity in bps 4,800/2,4...
Page 111
General procedures/information faxcentre f116/f116l 9/04 6-7 lan access type ethernet 10/100 base-t plug and play configuration dhcp & bootp internet protocol tcp/ip dns 2 dns servers access e-mail and fax communication compatibility itu t37 mail protocol : sending smtp mail protocol : polling pop3 ...
Page 112
General procedures/information 6-8 9/04 faxcentre f116/f116l general characteristics of consumables for each consumable (toner cartridge and drum) a counter maintained on the eeprom on the cpu board contains the current number of pages that can still be printed. For a new toner and drum cartridge th...
Page 113: Gp 2 Machine Components
General procedures/information faxcentre f116/f116l 9/04 6-9 gp 2 machine components f116 front and back view figure 1. Display control panel document input tray top cover document output tray paper output tray paper feed tray rack - cpu board power outlet usb connector lan connector smart card read...
Page 114: General Description
General procedures/information 6-10 9/04 faxcentre f116/f116l general description the f116/f116l is a multifunction office machine. Figure 2. The product consists of a color scanner with a resolution of 300 dpi and a black-and-white laser printer engine with a resolution of 600 dpi. These two compon...
Page 115: Machine Dimensions
General procedures/information faxcentre f116/f116l 9/04 6-11 gp 3 installation requirements machine dimensions figure 1. Figure 1 shows the overall dimensions of the machine, optional accessories not included. 20.87 inch - 530 mm 12.60 inch 19 .68 in ch -500 mm 15.35 inch -390 m m 15.30 inch - 389 ...
Page 116: Electrical Requirements
General procedures/information 6-12 9/04 faxcentre f116/f116l electrical requirements power single-phase ac supply with ground, in conformance with the information on the label on the back of your machine. Note(s) : the input power of the machine conforms to the overvoltage safety level. Telephone l...
Page 117: Package Contents
General procedures/information faxcentre f116/f116l 9/04 6-13 package contents connections figure 2. Connecting the telephone line and lan • plug one end of the telephone lead (1) into socket (a) of the machine and the other end into the telephone wall socket (the types of connector may vary dependi...
Page 118
General procedures/information 6-14 9/04 faxcentre f116/f116l into the telephone wall socket (the types of connector may vary depending on the coun- try). • if the machine is equipped with a lan connection (depending on the model), plug one end of the lan cable (supplied by your network administrato...
Page 119: Paper Supply
General procedures/information faxcentre f116/f116l 9/04 6-15 paper supply installing the machine paper tray using the left and right notches of the machine as a guide, carefully push in the tray until it stops (as shown in figure 3). Figure 3. Put the tray cover in place. Installing an additional p...
Page 120: Installing The Trays
General procedures/information 6-16 9/04 faxcentre f116/f116l installing the trays document input tray install the tray by clipping the two lugs in the corresponding openings at the back of the machine. Figure 5. Document output tray install the tray by clipping the two lugs in the corresponding ope...
Page 121: Installing The Consumables
General procedures/information faxcentre f116/f116l 9/04 6-17 paper output tray with both hands, slightly bend the center part of the tray upwards, so that you can insert its clips into the notches located near the top of the machine. Release the tray so that it resumes its initial shape. If necessa...
Page 122: User Parameters
General procedures/information 6-18 9/04 faxcentre f116/f116l gp 4 start-up and software configuration a few seconds after switching on, as soon as the warm-up of the machine is finished, the date and the time are displayed. User parameters refer to the user guide. Installation parameters the purpos...
Page 123: List Of Configurations (Sw)
General procedures/information faxcentre f116/f116l 9/04 6-19 list of configurations (sw) soft-switch 1: ringing and automatic printing soft-switch 2: scanner / printer engine configuration soft-switch 3: line configuration bit default value naming 1 1 reserved 2 0 reserved 3 0 sos-durpause: long/sh...
Page 124
General procedures/information 6-20 9/04 faxcentre f116/f116l soft-switch 4: fax protocol configuration soft-switch 5: voice/loudspeaker configuration soft-switch 6: line adjustment bit default value naming 1 1 sos-modpriv: communication in private mode values: 0 (no)# 1 (yes) 2 0 sos-dis-court: res...
Page 125
General procedures/information faxcentre f116/f116l 9/04 6-21 soft-switch 7: reserved soft-switch 8: remote readout/internal answering machine / modem soft-switch 9: approval + communication applications soft-switch 10: communications: locks/miscellaneous bit default value naming 1 1 reserved 2 1 re...
Page 126
General procedures/information 6-22 9/04 faxcentre f116/f116l soft-switch 11: retransmissions/logs soft-switch 12: reserved soft-switch 13: internet 5 1 reserved 6 0 reserved 7 1 sos-sonrea: access to redialing parameters (screen /printer) values: # 0 (no access)1 (with access) 8 0 reserved bit defa...
Page 127
General procedures/information faxcentre f116/f116l 9/04 6-23 soft-switch 14: internet soft-switch 15: internet 6 0 sos-videallmbox: delete entire mailbox values: # 0 (no) 1 (systematically empty mailbox) 7 0 reserved 8 1 reserved bit default value naming 1 0 sos-codnet: document encoding type for i...
Page 128
General procedures/information 6-24 9/04 faxcentre f116/f116l soft-switch 16: internet soft-switch 17: internet soft-switch 18: coding/uart rate bit default value naming 1 0 sos-acknorecnet2: send a "message not understood" reply on reception of tiff attchment values: # 0 (send message) 1 (do not se...
Page 129
General procedures/information faxcentre f116/f116l 9/04 6-25 soft-switch 19: miscellaneous software functions soft-switch 20: reserved soft-switch 21: t4 decodeur/debug 5 0 sos-vituart: baud rate of serial link to modem values: # 00 (115 200 bauds) 01 (57 600 bauds) 10 (38 400 bauds) 6 0 7 0 sos-af...
Page 130
General procedures/information 6-26 9/04 faxcentre f116/f116l soft-switch 22: miscellaneous soft-switch 23: miscellaneous 6 0 reserved 7 0 sos-detect occup: blaind dialling enabled values: # 0 (no)1 (yes) 8 0 reserved bit default value naming 1 1 sos-duree-2100: transmission time of the 2100 modifie...
Page 131
General procedures/information faxcentre f116/f116l 9/04 6-27 soft-switch 24: ieee address, sms (country depending) soft-switch 25: sms (country depending) bit default value naming 1 0 sos-aop-ieee: modification of the ieee address by the aop values: # 0 (modification impossible)1 (modification poss...
Page 132
General procedures/information 6-28 9/04 faxcentre f116/f116l soft-switch 26: miscellaneous soft-switch 27: miscellaneous soft-switch 28: miscellaneous bit default value naming 1 0 display the sms type #0: no default sms type menu 1: with sms type menu 2 0 login authentification activation #0: login...
Page 133
General procedures/information faxcentre f116/f116l 9/04 6-29 soft-switch 29: miscellaneous soft-switch 30: miscellaneous 4 0 reserved 5 0 number of bits at the end of frame #0: 18 mark bits (1-10) 1: 6 mark bits 6 0 reserved 7 0 reserved 8 0 recall protection #0: with 1: without bit default value n...
Page 134: Gp 5 Software Download
General procedures/information 6-30 9/04 faxcentre f116/f116l gp 5 software download two methods can be used to update the machine software: • by means of a usb link to a laptop. • by means of a local network. The main software (that runs on the cpu board), the boot software and the pcl/sg script fo...
Page 135
General procedures/information faxcentre f116/f116l 9/04 6-31 downloading via local network this procedure requires an ethernet cable and a pc equipped with a lan card and the outlook express software. • create an outlook express account: - launch outlook express. - in the tools menu, select account...
Page 136
General procedures/information 6-32 9/04 faxcentre f116/f116l gp 6 saving data on eeprom card (directory card) the control panel is equipped with a reader that can read and write on eeprom cards in i2c for- mat (“directory card”). The machine consumables life state is stored in eeprom memory (on the...
Page 137
General procedures/information faxcentre f116/f116l 9/04 6-33 - number of rings - header (lic) transmission and printing • internet/lan communication parameters - data rate - internet provider - time period of connection to the internet - fixed times for internet access - prohibited time period for ...
Page 138
General procedures/information 6-34 9/04 faxcentre f116/f116l gp 7 packing and transport of the machine when you need to transport the machine, always use the original packing material. If you do not pack the machine correctly, you risk invalidating the warranty. 1 - set the power switch of the mach...
Page 139
General procedures/information faxcentre f116/f116l 9/04 6-35 gp 8 functions of the service provider initializing and erasing the memories first set the installation parameter c onfiguration sos 1 bit 8 to 1. • reset to default configuration (factory configuration) of all parameters (user and instal...
Page 140: Other Functions
General procedures/information 6-36 9/04 faxcentre f116/f116l • complete reset of the machine (combination of functions 0, 1, 2, 6, 8): • erase first element of printing queue: • re-initialize the fixing unit counter: other functions for these functions, bit 8 of configuration 1 of the installation ...
Page 141
General procedures/information faxcentre f116/f116l 9/04 6-37 • display modem type: • display boot software version: • enter 9 digit serial number: • display lan rate: • manually reboot the machine (with sos 1 bit 8 set to 1): • display pcl/sg script fonts checksum: • retransmission of faxes to prin...
Page 142: Gp 9 Mechanical/electrical
General procedures/information 6-38 9/04 faxcentre f116/f116l gp 9 mechanical/electrical paper path paper can be fed into the printer engine either from the main paper tray/multi-purpose tray (250 sheets) or manual feed tray. The paper feed system can be extended to a 3-way system by installing the ...
Page 143: Gp 10 Paper Feed Section
General procedures/information faxcentre f116/f116l 9/04 6-39 gp 10 paper feed section main paper tray/multi-purpose tray mechanism • when the paper feed solenoid is energized, the drive of the main drive motor is transmitted to the paper feed roller via the paper feed gear (one-way clutch) to turn ...
Page 144
General procedures/information 6-40 9/04 faxcentre f116/f116l paper empty detection there is a paper empty sensor provided on the upper side of the main paper tray/multi-purpose tray. It functions to detect a paper-empty condition in the main paper tray/multi-purpose tray and the manual feed tray. W...
Page 145: Gp 11 Drum Charge
General procedures/information faxcentre f116/f116l 9/04 6-41 gp 11 drum charge overview • the drum is charged with static electricity before laser exposure. • the bcr and the pre-charge film are used for the charging method. • the bcr and pre-charge film charging generate little ozone in the machin...
Page 146: Gp 12 Laser Exposure
General procedures/information 6-42 9/04 faxcentre f116/f116l gp 12 laser exposure laser exposure is the process of creating an invisible static charge image on the drum by the laser beam emitted from the ros unit. This process is controlled as follows in order to appropriately time image printing. ...
Page 147
General procedures/information faxcentre f116/f116l 9/04 6-43 figure 2. Print area /video /hsync /t od 0.15 in (4 mm) 0.15 in 4 mm /v ide o.
Page 148: Gp 13 Development
General procedures/information 6-44 9/04 faxcentre f116/f116l gp 13 development overview toner is applied to the invisible static image on the drum and a toner image (developed image) is created on the drum surface figure 1. 9 10 11 6 4 3 8 7 1 2 6 4121s031 7 8 4121s032 5 4 3 4110s034 0992s24 10 11 ...
Page 149: Explanation Of Each Part
General procedures/information faxcentre f116/f116l 9/04 6-45 explanation of each part no. Name description 1 sump contains toner. 2 toner auger agitates the toner in the toner hopper and sends the toner to the toner transport roller. 3 toner transport roller transports the toner to the mag roll. 4 ...
Page 150: Gp 14 Image Transfer
General procedures/information 6-46 9/04 faxcentre f116/f116l gp 14 image transfer overview • image transfer is the process of transferring the toner image created on the drum in the devel- oping process to paper. • bias transfer roll (btr) is used instead of corona image transfer as the image trans...
Page 151: Gp 15 Fusing
General procedures/information faxcentre f116/f116l 9/04 6-47 gp 15 fusing overview • a heat roller system is used as the fusing system. The toner image is fused by the fuser roll heated by the fuser lamp, and securely fixed by the pressure between the fuser roll and pressure roll. • the toner image...
Page 152
General procedures/information 6-48 9/04 faxcentre f116/f116l at 600 dpi the machine is initialized upon power supply. The machine then starts warming up and the fuser lamp turns on. The temperature is controlled as follows. Mode 1 the temperature is controlled to maintain 125 ° c during standby and...
Page 153
General procedures/information faxcentre f116/f116l 9/04 6-49 figure 3. Temperature immediately after temperature control starts the state before tempera- ture control is stopped less than 50 ° c 50 ° c or more, less than 125 ° c 125 ° c or more mode 1, warming-up mode 1 mode 2, 3 or power off mode ...
Page 154: Parts Not To Be Touched
General procedures/information 6-50 9/04 faxcentre f116/f116l gp 16 precautions for disassembly observe the following precautions whenever servicing the machine. • be sure to unplug the machine from the outlet before attempting to service the machine. • to reassemble the machine, reverse the order o...
Page 155
General procedures/information faxcentre f116/f116l 9/04 6-51 during inspection the pwbs with mos ics: • avoid checking the ic directly with a multimeter; use connectors on the board. • never create a closed circuit across ic pins with a metal tool. • where it is absolutely necessary to touch the ic...
Page 156: Gp 17 Specifications
General procedures/information 6-52 9/04 faxcentre f116/f116l gp 17 specifications printer type desk-top laser beam printer printing system electrostatic dry powdered imaging system exposure system laser diode + polygon mirror scanning resolution 600 dpi (dot/inch),1200 dpi (dot/inch) media size a4 ...
Page 157
General procedures/information faxcentre f116/f116l 9/04 6-53 paper feeding system 2-way system (maximum 3-way)*2 main paper tray/multi-purpose tray (plain paper: 250 sheets) manual feed tray (1 sheet) second paper cassette unit (plain paper (a4/letter only): 500 sheets) *2: expandable to 3-way syst...
Page 158
General procedures/information 6-54 9/04 faxcentre f116/f116l second paper cassette unit (option) standby: 30 db or less *3 *3; supporting blue angel operating environment 50° to 95°f (10° to 35°c),15 to 85% drum cartridge life 20,000 prints drum cartridge life (starter) 4,000 prints toner cartridge...
Page 159: Gp 18 General Information
General procedures/information faxcentre f116/f116l 9/04 6-55 gp 18 general information installation environment when installing the machine, please avoid the types of locations listed below, both for safety con- siderations and to avoid breakdowns. • areas with high temperatures or humidity, or wit...
Page 160: Parts Identification
General procedures/information 6-56 9/04 faxcentre f116/f116l parts identification figure 1. 1 face-down tray 2 manual feed tray 3 main paper tray/multi-purpose tray 4 second paper cassette (option) 5 second paper cassette unit (option) 6 power switch 7 top cover release button 8 drum cartridge 9 to...
Page 161: Gp 19 Component Location
General procedures/information faxcentre f116/f116l 9/04 6-57 gp 19 component location general figure 1. 1 toner cartridge 13 paper feed roller 2 drum cartridge 14 second paper roller * 3 not used 15 paper empty detecting switch * 4 not used 16 paper lift-up plate * 5 fuser stripper fingers 17 secon...
Page 162: Drive Section
General procedures/information 6-58 9/04 faxcentre f116/f116l drive section overview the main drive motor (m1) transmits the drive to the rollers of the machine and the second paper cassette module via each gear as shown below. Figure 2. 1 not used 8 mag roll 2 backup roller 9 toner transport roller...
Page 163: Gp 20 Timing Chart
General procedures/information faxcentre f116/f116l 9/04 6-59 gp 20 timing chart print starting figure 1. Print ending figure 2. 4127s070 print command (/print) polygon motor (m5) paper take-up sensor (ps1) paper take-up solenoid (sl1) main drive motor (m1) drum charge (output) development (output) ...
Page 164: Communication Error Codes.
General procedures/information 6-60 9/04 faxcentre f116/f116l gp 21 scanning and communication error codes communication error codes. The communication error codes appear in the logs and in the transmission reports. General codes code 01 - engaged or no fax tone this code appears after 6 failed atte...
Page 165
General procedures/information faxcentre f116/f116l 9/04 6-61 code 0b - wrong number of pages there is a difference between the number of pages indicated when the document was pre- pared for transmission and the number of pages actually transmitted: check the number of pages of the document. Code 0c...
Page 166: Internet Codes
General procedures/information 6-62 9/04 faxcentre f116/f116l code 1a - disconnect transmission has not started: the phone line is too noisy. Code 1b - document transmission fault in the case of a transmission: restart the transmission. In the case of a reception: ask your sender to retransmit his d...
Page 167
General procedures/information faxcentre f116/f116l 9/04 6-63 code 49 - internet connection impossible verify the phone number and (if applicable) the dialing prefix associated with the machine. To verify the internet parameters, print them out by entering the key sequence menu, 9, 4, 5 followed by ...
Page 168: Overview
General procedures/information 6-64 9/04 faxcentre f116/f116l gp 22 paper misfeed detection overview the machine determines if paper is left inside itself by detecting the status (h or l) of the signal output from the paper feed sensor (ps1) and the paper exit sensor (ps3). A paper misfeed while pap...
Page 169
General procedures/information faxcentre f116/f116l 9/04 6-65 how to reset a paper misfeed close the top cover after the misfed sheet of paper has been cleared..
Page 170: Gp 23 Malfunction Detection
General procedures/information 6-66 9/04 faxcentre f116/f116l gp 23 malfunction detection when any of the following malfunctions is detected, the drive for all elements is turned off and the hardware error is displayed on the control panel and the status monitor installed in the pc. Sos malfunction ...
Page 171: High Voltage Malfunction
General procedures/information faxcentre f116/f116l 9/04 6-67 high voltage malfunction 1. The drum charge monitor voltage (c_mon) falls outside the specified range at any time 0.5 sec. After the power has been turned on. 2. The image transfer monitor voltage (t_mon_v, t_mon_i) signal falls outside t...
Page 172: Gp 24 Functioning
General procedures/information 6-68 9/04 faxcentre f116/f116l gp 24 functioning the equipment is a group 3 multifunction machine functioning in accordance with the uit-t t30 recommendation. It consists of a laser printer, a cis (contact image sensor) color sheet feeder scanner, a con- trol panel wit...
Page 173: 7. Wiring Data
Wiring data faxcentre f116/f116l 9/04 7-1 7. Wiring data control panel board ............................................................................................................. 7-3 sensors ........................................................................................................
Page 174
Wiring data 7-2 9/04 faxcentre f116/f116l page intentionally blank.
Page 175: Control Panel Board
Wiring data faxcentre f116/f116l 9/04 7-3 control panel board the control panel board manages the keyboard and the lcd screen by means of a micro con- troller, which communicates with the cpu via a synchronous serial link. The lcd screen is equipped with its own driver using cog (chip on glass) tech...
Page 176
Wiring data 7-4 9/04 faxcentre f116/f116l list of connectors : • cpu interconnect (“liaison uc”): connections to the cpu board connector location ref. Number of pins male/female type cpu interconnect (“liaison uc”) p/j4205 22 female elbow, top contact loudspeaker (“hp”) p/j4201 2 female elbow lcd p/...
Page 177: Cpu Board Information
Wiring data faxcentre f116/f116l 9/04 7-5 cpu board information the cpu board is based on the digicolor2 circuit which performs in particular the function of microprocessor. The executable code is stored in the flash memory z460. This flash memory is divided in two zones: a zone reserved for the sto...
Page 178: Cpu Board
Wiring data 7-6 9/04 faxcentre f116/f116l block diagram of the electronics architecture figure 1. Cpu board sdram bus périphérique/ peripheral bus flash modem v ecp usb slave ecp (not used) usb slave imprimante/ printer uart sdram bus lan lan can cis carte à puce/smart card iso 7816 rtc pupitre/ fro...
Page 179: Connector Locations
Wiring data faxcentre f116/f116l 9/04 7-7 connector locations diagram of the connector locations figure 1. Usb ecp cis pupitre rtc (stn) moteur cis (cis motor) lan imprimante (printer) (not used) 1 1 1 1 1 1 1 1 (control panel).
Page 180: P/j List of Connectors :
Wiring data 7-8 9/04 faxcentre f116/f116l p/j list of connectors : printer (“imprimante”): connections to the printer connector location ref. Number of pins male/female type printer (“impri- mante”) p/j4201 20 female elbow, top contact cis p/j4370 12 female elbow control panel (“pupitre”) p/j4101 22...
Page 181
Wiring data faxcentre f116/f116l 9/04 7-9 control panel (“pupitre”): connections to the control panel board cis: connections to the cis pin signal input/output use 1 iopuce i/o smart card serial data 2 gnd - ground 3 clkpuce o smart card clock 4 rstpuce o smart card reset 5 cvcc o smart card supply ...
Page 182
Wiring data 7-10 9/04 faxcentre f116/f116l ecp: parallel interface to pc (not used) usb: usb interface lan: local area network interface pin signal input/output use 1 hostclk i/o data clock (forward) 2 dataecp0 i/o data bus lsb 3 dataecp1 i/o data bus bit 1 4 dataecp2 i/o data bus bit 2 5 dataecp3 i...
Page 183
Wiring data faxcentre f116/f116l 9/04 7-11 stn (“rtc”): switched telephone network interface 4 nc - not connected 5 nc - not connected 6 rxn i network reception differential pair 7 nc - not connected 8 nc - not connected pin signal input/output use 1 nc - not connected 2 r2 i/o loopback l1 3 l2 i/o ...
Page 184: Wiring Schematics
Wiring data 7-12 9/04 faxcentre f116/f116l wiring schematics +24v and 5v supply the 24 v and 5 v supply voltages are supplied by the printer engine. Figure 1. 24 v + 24 v resistors r4351 and r4359 12 v regulator z4341 cis led current generator anavcc alim cis adc vcc ana + 5 v : vcc 3.3 v regulator ...
Page 185: Crystals
Wiring data faxcentre f116/f116l 9/04 7-13 crystals figure 2. Reset figure 3. Time stamp 32.768 khz y500 digicolor2 cpu printer 12 mhz y50 modem 29.4912 mhz y550 97.348 mhz y350 lan 25 mhz y8800 low voltage detect max809 - t : 3.08 v z210 modem modem reset (i/o) 3.3 v lan npwr_rst rst lan reset (i/o...
Page 186: Printer Engine
Wiring data 7-14 9/04 faxcentre f116/f116l electrical components layout printer engine figure 1. M1 main drive motor s2 interlock switch m2 fuser fan pe1 paper empty sensor h1 fuser lamp ps1 paper feed sensor th1 thermistor ps3 paper exit sensor ts1 thermostat sl1 paper feed solenoid ph ros unit pu1...
Page 187: Print Engine Board
Wiring data faxcentre f116/f116l 9/04 7-15 second paper cassette module (option) figure 2. Print engine board figure 3. Pi2 paper empty sensor pwb-a connecting board sl21 paper feed solenoid sw21 cassette type detecting switch pwb-a print engine board sl21 sw2 pwb pi2 4127s014 print engine board.
Page 188: Electrical Parts Function
Wiring data 7-16 9/04 faxcentre f116/f116l electrical parts function printer engine symbol name function h1 fuser lamp a halogen lamp that supplies heat to the fuser roll.(600 w) hv1 hvps supplies power to the following sections: - bcr: charged voltage - developing mag roll: developing bias volt- ag...
Page 189: Pu1 (Lvps)
Wiring data faxcentre f116/f116l 9/04 7-17 second paper cassette unit (option) * displayed in the status monitor (within the printer status window box) of the pc. Pu1 (lvps) figure 1. Sl1 paper feed solenoid transmits the drive of the main drive motor to the paper feed roller. Th1 thermistor detects...
Page 190: Hv1 (Hvps)
Wiring data 7-18 9/04 faxcentre f116/f116l hv1 (hvps) figure 2. F1 protection fuse (100-120 v area: 5 a, 125 v), (220-240 v area: 4 a, 250 v) f2 protection fuse (100-120 v area: 12 a, 250 v), (220-240 v area: 6.3 a, 250v) vr61 for factory setting only [do not touch] c drum charging voltage terminal ...
Page 191: Wiring Diagram
Wiring data faxcentre f116/f116l 9/04 7-19 wiring diagram figure 1. 1 2 2 1 pj3 2 1 sl1 feed1 +24v 1 2 1 2 pj2 2 1 th1 10 9 pj4 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 cn1f +5v ch_l_rem t_vr t_mon_v t_mon_i b_vr c_rem c_mon gnd +24v hv1 +5v thermistor 1 2 3 pj7 4 5 1 2 3 4 5 cn2 pu1 +24v gnd gnd gnd fu...
Page 192
Wiring data 7-20 9/04 faxcentre f116/f116l page intentionally blank.
Page 193
X page 1 of 2 form eh&s-700 (08nov2000) appendix a: health & safety incident report involving a xerox product customer identification customer name: name of customer contact person : telephone : address: e-mail: fax : customer service engineer identification name : employee : pager : location : phon...
Page 194
X page 2 of 2 form eh&s-700 (08nov2000) product description model no. Or product name : product serial : serial number(s) of accessory (ies): installation date: total copy meter : date of last service maintenance : list damaged and affected part(s) of the machine by description and part number : des...
Page 195
Xerox europe publication comment sheet please copy this master sheet and use it to help us to improve this publication. We would like you to tell us about improvements to its accuracy, format and quality. Please give specific references, i.E.: page numbers and figure numbers and attach marked up pho...
Page 196
Xerox europe.