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Xerox Phaser 3610 Service Manual

Manual is about: Black and White Printer

Summary of Phaser 3610

  • Page 1

    Phaser ® 3610, workcentre ® 3615 service manual august 2015 phaser ® 3610, workcentre ® 3615 service manual updated 8/27/15 daw www mk-electronic de.

  • Page 2

    Phaser 3610, workcentre 3615 service manual 5-1 5 parts list in this chapter... • serial number format • using the parts list • parts lists • pl 1.1 covers (3610) • rep 5.6 mcu pwb • pl 1.3 rear cover assembly • pl 1.4 control panel (3610) • pl 1.5 control panel (3615) • pl 2.4 duplex chute • pl 2.1...

  • Page 3

    Parts list phaser 3610, workcentre 3615 service manual 5-2 serial number format changes to xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: • component's part number • product type or model ...

  • Page 4

    Parts list phaser 3610, workcentre 3615 service manual 5-3 220v engine format • mmmssssssc • mmm = manufacturing location code, 3 digit numeric code • ssssss = six digit numeric serial number • c = check digit examples 110v printer • xxxxxxxxx: xerox serial number • product code for 110v printer = x...

  • Page 5

    Parts list phaser 3610, workcentre 3615 service manual 5-4 serial number location and layout the serial number label is located on the frame behind the front cover. S3610-204 www mk-electronic de.

  • Page 6

    Parts list phaser 3610, workcentre 3615 service manual 5-5 using the parts list • id no.: the callout number from the exploded part diagram. • name/ description: the name of the part to be ordered and the number of parts supplied per order. • part number: the material part number used to order that ...

  • Page 7

    Parts list phaser 3610, workcentre 3615 service manual 5-6 parts lists pl 1.1 covers (3610) s3610-141 s s s s 21 (with 22,23) 98 (with 13,19) 97 (with 7,18) 7 (with 5,6) (with 14,18) 17 5 (with 1-4) 18 14 6 4 2 3 1 15 16 20 13 22 23 s s s s (pl 2.4) 27 8 s 28 (pl 1.3) 26 95 (with 15,16) www mk-elect...

  • Page 8

    Parts list phaser 3610, workcentre 3615 service manual 5-7 parts list 1.1 covers (3610) item description part number 1. Front cover 2. Interlock actuator 3. Interlock spring 4. Interlock holder 5. Front cover assembly (with 1-4) 6. Label msi instruction 7. Front cover assembly (with 5, 6) (rep 1.2) ...

  • Page 9

    Parts list phaser 3610, workcentre 3615 service manual 5-8 pl 1.2 covers (3615) s3610-157 s s s s 21 (with 22,23) (pl 2.4) 7 (with 5,6) (with 14,18) 17 5 (with 1-4) 18 14 6 4 2 3 1 15 16 20 13 23 22 29 28 27 s s s s s s 30 (pl 1.3) 26 s 8 31 32 (with 15,16) 95 www mk-electronic de.

  • Page 10

    Parts list phaser 3610, workcentre 3615 service manual 5-9 parts list 1.2 covers (3615) item description part number 1. Front cover 2. Actuator interlock 3. Spring interlock 4. Holder interlock 5. Front cover assembly (with 1-4) 6. Label msi instruction 7. Front cover assembly (with 5, 6) (rep 1.2) ...

  • Page 11

    Parts list phaser 3610, workcentre 3615 service manual 5-10 pl 1.3 rear cover assembly www mk-electronic de.

  • Page 12

    Parts list phaser 3610, workcentre 3615 service manual 5-11 parts list 1.3 rear cover assembly item description part number 1. Rear cover assembly (rep 1.5) (rep 1.18) 604k85650 2. Top rear cover 3. Rear cover latch 4. Rear latch 5. Duplex chute (pl 2.4) (rep 2.1) 054k48100 6. Rear latch spring 7. R...

  • Page 13

    Parts list phaser 3610, workcentre 3615 service manual 5-12 pl 1.4 control panel (3610) s3610-124 (j333) (j220) 2 1 www mk-electronic de.

  • Page 14

    Parts list phaser 3610, workcentre 3615 service manual 5-13 parts list 1.4 control panel item description part number 1. Control panel (rep 1.1) 848k79123 2. Ui harness assembly www mk-electronic de.

  • Page 15

    Parts list phaser 3610, workcentre 3615 service manual 5-14 pl 1.5 control panel (3615) s3610-142 s 1 3 (j431) 2 4 s www mk-electronic de.

  • Page 16

    Parts list phaser 3610, workcentre 3615 service manual 5-15 parts list 1.5 iit control panel 1. Control panel aio 110v control panel aio 220v (rep 1.12) 848k75636 848k82825 2. Iit front bottom cover (rep 1.10) 848e93191 3. Iit front top cover (rep 1.9) 848e93181 4. Left side cover (rep 1.17) 848e931...

  • Page 17

    Parts list phaser 3610, workcentre 3615 service manual 5-16 pl 2.1 registration s3610-135 s s s s s 1 (with 2,3) 6 (pl 2.2) 3 2 11 4 8 9 97 (with 1,4) www mk-electronic de.

  • Page 18

    Parts list phaser 3610, workcentre 3615 service manual 5-17 parts list 2.1 registration item description part number 1. Duplex lower chute assembly (with 2, 3) 2. Duplex lower chute 3. Spring wc il 4. Interlock harness assembly 5. 6. Transport assembly (rep 2.2) 059k79334 7. 8. Registration out eart...

  • Page 19

    Parts list phaser 3610, workcentre 3615 service manual 5-18 pl 2.2 transport assembly s3610-136 s s 41 (with 12,18-21, 32,33,35,40) 1 5 6 8 37 36 39 32 38 32 32 33 33 33 33 33 33 40 35 21 9 12 18 19 20 19 10 8 37 7 14 14 2 2 2 3 3 4 99 (pl 2.3) (j12) www mk-electronic de.

  • Page 20

    Parts list phaser 3610, workcentre 3615 service manual 5-19 parts list 2.2 transport assembly item description part number 1. Registration in chute 2. Support roll 2 3. Registration spring 4. Registration clutch (rep 2.6) 121k51870 5. Registration earth bearing za 6. Rubber roll assembly za (rep 2.7...

  • Page 21

    Parts list phaser 3610, workcentre 3615 service manual 5-20 pl 2.3 feed assembly www mk-electronic de.

  • Page 22

    Parts list phaser 3610, workcentre 3615 service manual 5-21 parts list 2.3 feed assembly item description part number 1. Nudger bearing 2. Feeder assembly (with 7-10) 3. Feed gear 4. One-way feed clutch 5. Feed roll assembly (3 pack) (rep 2.3) 604k11192 6. Feed shaft assembly 7. Nudger plate 8. Nudg...

  • Page 23

    Parts list phaser 3610, workcentre 3615 service manual 5-22 pl 2.4 duplex chute www mk-electronic de.

  • Page 24

    Parts list phaser 3610, workcentre 3615 service manual 5-23 parts list 2.4 duplex chute item description part number 1. Duplex bearing 2. Duplex roll assembly 3. Earth spring 4. Duplex gear 5. Duplex pinch roll 6. Duplex pinch roll spring 7. Duplex in chute 8. Transport chute 9. 10. 11. 12. Duplex c...

  • Page 25

    Parts list phaser 3610, workcentre 3615 service manual 5-24 pl 2.5 exit chute s3610-137 99 (with 1-5,8,9) 1 2 3 6 7 8 9 5 4 4 s s www mk-electronic de.

  • Page 26

    Parts list phaser 3610, workcentre 3615 service manual 5-25 parts list 2.5 exit chute item description part number 1. Exit sensor 2. Exit gear 3. Earth sensor spring 4. Exit bearing 5. Exit roll assembly 6. Left pinch roll assembly (rep 2.15) 604k77510 7. Right pinch roll assembly (rep 2.15) 604k775...

  • Page 27

    Parts list phaser 3610, workcentre 3615 service manual 5-26 pl 2.6 msi s3610-133 s s 15 (with 16-20) 18 (with 19,20) 18 (with 19,20) 95 (with 5-7) 97 (with 1-4) 14 23 13 10 8 12 pl 2.2 3 2 1 4 19 20 17 17 17 20 19 16 21 22 11 9 5 7 6 www mk-electronic de.

  • Page 28

    Parts list phaser 3610, workcentre 3615 service manual 5-27 parts list 2.6 msi item description part number 1. Msi in stopper 2. Msi in lock 3. Top frame 4. No paper actuator 5. Feed solenoid (rep 2.14) 121e23570 6. Msi 1 segment gear 7. Msi 2 segment gear 8. Feed bearing 9. Arm lifter 10. Stopper l...

  • Page 29

    Parts list phaser 3610, workcentre 3615 service manual 5-28 pl 2.7 bypass tray 9 (with 1-8,10-20) 96 (with 1,2,4-7,11-14, 18-20) 16 17 13 10 15 7 1 14 18 5 2 4 6 8 20 19 19 3 11 12 s3610-134 98 (with 10,15-17) 99 (with 3,8) www mk-electronic de.

  • Page 30

    Parts list phaser 3610, workcentre 3615 service manual 5-29 parts list 2.7 bypass tray item description part number 1. Base tray 2. End guide 3. Msi cover 4. Holder 5. Msi pad 6. Left side guide 7. Right side guide 8. Label 9. Msi tray assembly (with 1-8, 10-20) (bypass tray) 050k71290 10. Retard ro...

  • Page 31

    Parts list phaser 3610, workcentre 3615 service manual 5-30 pl 3.1 xerographics s3610-131 2 1 www mk-electronic de.

  • Page 32

    Parts list phaser 3610, workcentre 3615 service manual 5-31 parts list 3.1 xerographics item description part number 1. Xerographic assembly (drum cartridge) see consumables in section 8 2. Toner cartridge see consumables in section 8 toner cartridge (hi capacity) www mk-electronic de.

  • Page 33

    Parts list phaser 3610, workcentre 3615 service manual 5-32 pl 3.2 ros assembly s3610-125 s s s 1 (with 2,3) 2 3 (j18) (j502) (j19) (j322) (j501) www mk-electronic de.

  • Page 34

    Parts list phaser 3610, workcentre 3615 service manual 5-33 parts list 3.2 ros assembly item description part number 1. Ros assembly (with 2, 3) (rep 3.1) 062k24263 2. Ros-mcu harness 3. Video harness www mk-electronic de.

  • Page 35

    Parts list phaser 3610, workcentre 3615 service manual 5-34 pl 3.3 toner dispense s3610-128 s s s s s s 5 (with 6-8) 99 (with 1,4) 1 (with 2,3) 6 7 8 3 2 4 10 9 www mk-electronic de.

  • Page 36

    Parts list phaser 3610, workcentre 3615 service manual 5-35 parts list 3.3 toner dispense item description part number 1. Crum housing assembly (with 2, 3) 2. Crum connector assembly 3. Crum housing 4. Crum spring 5. Dispense drive assembly (with 6-8) (rep 4.6) 007k18413 6. Dispense housing drive 7....

  • Page 37

    Parts list phaser 3610, workcentre 3615 service manual 5-36 pl 3.4 transfer roller s3610-129 99 (with 1,2) 1 2 www mk-electronic de.

  • Page 38

    Parts list phaser 3610, workcentre 3615 service manual 5-37 parts list 3.4 transfer roller item description part number 1. Transfer roll assembly cru (rep 3.4) 059k75560 www mk-electronic de.

  • Page 39

    Parts list phaser 3610, workcentre 3615 service manual 5-38 pl 3.5 fusing assembly s3610-130 1 www mk-electronic de.

  • Page 40

    Parts list phaser 3610, workcentre 3615 service manual 5-39 parts list 3.5 fuser item description part number 1. Fusing assembly 110v (rep 3.5) 126k30919 fusing assembly 110v for envelopes 604k98010 fusing assembly 220v 126k30929 www mk-electronic de.

  • Page 41

    Parts list phaser 3610, workcentre 3615 service manual 5-40 pl 4.1 drive s3610-126 s s s s s s s 3 (with 6) 2 (with 7-9) 1 4 5 6 7 8 9 www mk-electronic de.

  • Page 42

    Parts list phaser 3610, workcentre 3615 service manual 5-41 parts list 4.1 drive item description part number 1. Main drive assembly (rep 4.1) 007k18903 2. Drive exit out holder assembly (with 7-9) (rep 4.2) 007k18912 3. Drive exit in holder assembly s3 (with 6) (rep 4.3) 007k18931 4. Duplex gear ho...

  • Page 43

    Parts list phaser 3610, workcentre 3615 service manual 5-42 pl 4.2 nohad s3610-127 97 (with 12*3 pcs) s s 7 12 12 12 6 10 11 8 9 7 5 3 4 2 1 (with 2) (j241) www mk-electronic de.

  • Page 44

    Parts list phaser 3610, workcentre 3615 service manual 5-43 parts list 4.2 nohad item description part number 1. Lvps fan assembly 127k66001 2. Band cable 3. Right front link (rep 4.5) 012e18133 4. Left front link (rep 4.5) 012e18143 5. Right shaft link 6. Left shaft link 7. Link connector 012e18172...

  • Page 45

    Parts list phaser 3610, workcentre 3615 service manual 5-44 pl 5.1 electrical (ess pwb / lvps) (3610) s s s s s s s s s s s s s s s s s s s s s s s s s s s 15 (with 1,7-9) 9 7 4 17 3 18 2 1 5 6 s3610-138 8 s s s s s s s www mk-electronic de.

  • Page 46

    Parts list phaser 3610, workcentre 3615 service manual 5-45 parts list 5.1 electrical (3610) item description part number 1. Ess plate window 2. Ess pwb (rep 5.1) 960k68395 3. Ess top plate 4. Ess housing 5. Lvps pwb 110 lvps pwb 220 (rep 5.3) 604k78920 604k78930 6. Lvps plate 7. Screw 8. E-ring 9. ...

  • Page 47

    Parts list phaser 3610, workcentre 3615 service manual 5-46 pl 5.2 electrical (ess pwb / lvps) (3615) www mk-electronic de.

  • Page 48

    Parts list phaser 3610, workcentre 3615 service manual 5-47 parts list 5.2 electrical (3615) item description part number 1. Ess plate window 2. Ess pwb (rep 5.1) 960k69985 3. Ess top plate 4. Ess housing 5. Lvps pwb 110 lvps pwb 220 (rep 5.3) 604k85611 604k85621 6. Lvps plate 7. 8. Front usb harnes...

  • Page 49

    Parts list phaser 3610, workcentre 3615 service manual 5-48 pl 5.3 electrical (mcu pwb / hvps) s s s s s s s s s s s s s 1 2 3 4 5 3 s3610-139 www mk-electronic de.

  • Page 50

    Parts list phaser 3610, workcentre 3615 service manual 5-49 parts list 5.3 electrical item description part number 1. Mcu cover 2. Mcu pwb (rep 5.6) 960k71042 3. Mcu bracket 4. Mcu housing 5. Hvps (rep 5.7) (rep 5.8) 105k30954 www mk-electronic de.

  • Page 51

    Parts list phaser 3610, workcentre 3615 service manual 5-50 pl 5.4 electrical connections 99 (with 1,2) 13 19 16 5 2 1 6 8 10 17 15 9 3 (j271) 4 11 14 12 18 s3610-140 (j261) (j253) (j111) p/j19 p/j18 p/j21 p/j11 p/j26 p/j12 p/j16 p/j17 p/j14 p/j13 p/j10 p/j27 p/j23 p/j22 p/j24 p/j25 p/j20 p/j15 p/j3...

  • Page 52

    Parts list phaser 3610, workcentre 3615 service manual 5-51 parts list 5.4 electrical item description part number 1. Inlet harness assembly 100 inlet harness assembly 200 2. Bracket switch 3. Ess harness assembly 4. Ess power harness assembly sfp 5. Harness assembly lv 6. Mcu harness assembly 24v 7...

  • Page 53

    Parts list phaser 3610, workcentre 3615 service manual 5-52 pl 6.1 iit scanner / dadf www mk-electronic de.

  • Page 54

    Parts list phaser 3610, workcentre 3615 service manual 5-53 parts list 6.1 iit scanner / dadf item description part number 1. Dadf assembly (with 2-5, 9-11,17-20) (rep 6.2) 604k86162 2. Top cover 3. Roller assembly 4. Separation pad 5. Rear cover 6. 7. 8. 9. Right hinge assembly (rep 6.3) 003k89860 ...

  • Page 55

    Parts list phaser 3610, workcentre 3615 service manual 5-54 pl 7.1 tray 1/optional tray 550-sheet feeder (1/4) www mk-electronic de.

  • Page 56

    Parts list phaser 3610, workcentre 3615 service manual 5-55 parts list 7.1 tray 1/optional tray 550-sheet feeder (1/4) item description part number 1. Feeder assembly (with 2,5,7,8,10,11,13,14,16-20,26,27,29-35) (rep 7.11) (3610) 059k82011 (3615) 059k82021 2. Left side cover 3. 4. 5. Optional tray p...

  • Page 57

    Parts list phaser 3610, workcentre 3615 service manual 5-56 pl 7.2 tray 1/optional tray 550-sheet feeder (2/4) www mk-electronic de.

  • Page 58

    Parts list phaser 3610, workcentre 3615 service manual 5-57 parts list 7.2 tray 1/optional tray 550-sheet feeder (2/4) item description part number 1. No paper sensor cover 2. No paper sensor (rep 7.9) 930w00123 3. Optional no paper harness assembly 4. Upper chute- optional 550 5. Nudger bearing 6. ...

  • Page 59

    Parts list phaser 3610, workcentre 3615 service manual 5-58 pl 7.3 tray 1/optional tray 550-sheet feeder (3/4) 17 18 19 13 34 38 27 25 33 26 30 28 31 4 4 4 4 3 37 5 6 7 32 21 21 24 22 23 12 11 20 20 20 13 14 16 15 29 36 35 10 9 2 8 s3610-132 1 (with 2-36,38) 3 (with 4-7) 99 (with 3, 37) 98 (with 4x3...

  • Page 60

    Parts list phaser 3610, workcentre 3615 service manual 5-59 parts list 7.3 tray 1/optional tray 550-sheet feeder (3/4) item description part number 1. Iot cassette assembly (with 2-36,38) 050k71211 2. Plate bottom cst mat x 3. Retard holder assembly cst (with 4-7) 4. Feed roll assembly 5. Friction c...

  • Page 61

    Parts list phaser 3610, workcentre 3615 service manual 5-60 pl 7.4 tray 1/optional tray 550-sheet feeder (4/4) www mk-electronic de.

  • Page 62

    Parts list phaser 3610, workcentre 3615 service manual 5-61 parts list 7.4 tray 1/optional tray 550-sheet feeder (4/4) item description part number 1. Pinch roll chute 2. Pinch roll 3. Chute cover 4. Pre-registration sensor (rep 7.13) 930w00123 5. Pre-registration actuator 6. Pre-registration sensor...

  • Page 63

    Parts list phaser 3610, workcentre 3615 service manual 5-62 quick reference spares list for the 3610 and 3615 sfp/mfp part number part description pl number rep number sfp mfp 604k85880 604k85890 front cover assembly front cover assembly pl 1.1 pl 1.2 rep 1.2 sfp mfp 848e82792 848e82815 left side co...

  • Page 64

    Parts list phaser 3610, workcentre 3615 service manual 5-63 sfp mfp 604k85740 604k85750 rear interlock assembly rear interlock assembly pl 2.1 rep 2.10 121k51870 registration clutch pl 2.2 rep 2.6 059k74580 rubber roll assembly pl 2.2 rep 2.7 055e60433 registration shutter sensor pl 2.2 rep 2.8 604k...

  • Page 65

    Parts list phaser 3610, workcentre 3615 service manual 5-64 019e83450 duplex gear holder pl 4.1 rep 4.4 807e38660 duplex in gear pl 4.1 rep 4.4 127k66001 lvps fan assembly pl 4.2 na 012e18133 right front link pl 4.2 rep 4.5 012e18143 left front link pl 4.2 rep 4.5 012e18172 link connector pl 4.2 na ...

  • Page 66

    Parts list phaser 3610, workcentre 3615 service manual 5-65 mfp 604k85860 dadf top cover assembly pl 6.1 na 960k67512 optional tray pwb assembly (550) pl 7.1 rep 7.1 007k18020 drive assembly (550) pl 7.1 rep 7.6 005k83210 feed clutch assembly (550) pl 7.1 rep 7.7 050k71211 tray assembly (550) pl 7.1...

  • Page 67

    Parts list phaser 3610, workcentre 3615 service manual 5-66 xerox supplies yield is based on iso / iec 19752 test standard. Toner consumption will vary depending on image, area coverage and the media that is used. Part description capacity part number toner cartridge na / xe sold standard capacity (...

  • Page 68

    Copyright © 2012, xerox corporation. All rights reserved. Unpublished rights reserved under the copyright laws of the united states. Part#: 702p00566 www mk-electronic de.