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- Phaser 6125
- Service Manual
Xerox Phaser 6125 Service Manual
Summary of Phaser 6125
Page 1
9 chapter parts list in this chapter... ■ serial number format ■ using the parts list ■ print engine parts ■ xerox supplies and accessories ■ service kits.
Page 2: Serial Number Format
9-2 phaser 6125/6130 color laser printer service manual parts list serial number format changes to xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: ■ component's part number ■ product type o...
Page 3: Using The Parts List
Phaser 6125/6130 color laser printer service manual 9-3 parts list using the parts list ■ id no.: the callout number from the exploded part diagram. ■ name/description: the name of the part to be ordered and the number of parts supplied per order. ■ part number: the material part number used to orde...
Page 4: Print Engine Parts
9-4 phaser 6125/6130 color laser printer service manual parts list print engine parts parts list 1.1 covers s 6130-038 1 2 3 4 5 6 8 7 (with 8-16) 8 10 11 13 12 14 9 15 18 18 20 17 19 (p/j2200-p2900) 14 15 16 (p220) (j220) f r o n t.
Page 5
Phaser 6125/6130 color laser printer service manual 9-5 parts list parts list 1.1 covers id no. Name/description part number 1 cover top 848e20100 2 tray ext 050e24201 3 cover rear 848e20072 4 cover cst 848e20121 5 cover window tnr (toner access door) 848k10661 6 cover side r 848e20091 7 cover assy ...
Page 6
9-6 phaser 6125/6130 color laser printer service manual parts list parts list 2.1 paper tray s 6130-039 f r o n t 2 3 4 5 6 7 7 9 11 12 13 16 17 18 8 19 15 16 14 10 1 (with 2-19).
Page 7
Phaser 6125/6130 color laser printer service manual 9-7 parts list parts list 2.1 paper tray id no. Name/description part number 1 cassette assy 250 (with 2-19) 050k61151 2 plate assy bottom — 3 spring n/f l — 4 spring n/f r — 5 separator roller assembly 019k09470 6 guide side l — 7 gear pinion — 8 ...
Page 8
9-8 phaser 6125/6130 color laser printer service manual parts list parts list 3.1 paper feeder (1 of 2) f r o n t s 6130-040 1 4 8 9 10 11 12 17 16 18 15 13 7 5 5 6 2 14 (with 15,16) 3 (with 4-13,16-18,pl3.2.1,pl8.2.7,pl9.1.6) [ref pl3.2.1] (j231) (p231) (j23) (j234) (j232) (j233) (j28) (j281) (j262...
Page 9
Phaser 6125/6130 color laser printer service manual 9-9 parts list parts list 3.1 paper feeder (1 of 2) item parts name part number 1 clutch assy drv — 2 bearing regi — 3 feeder assy nv (with 4-13,16-18,pl3.2.1,pl8.2.7,pl9.1.6) 059k56390 4 chassis fdr r — 5 foot — 6 plate earth ph — 7 stopper cst 00...
Page 10
9-10 phaser 6125/6130 color laser printer service manual parts list parts list 3.2 paper feeder (2 of 2) s6130-041 front 3 2 4 3 5 1 (with 2-16,20-33) 6 7 8 9 10 11 12 13 31 13 13 21 14 15 16 17 18 19 22 23 33 24 26 27 28 25 20 29 30 (p232) (p233) (p234) manual feed no paper sensor tray no paper sen...
Page 11
Phaser 6125/6130 color laser printer service manual 9-11 parts list parts list 3.2 paper feeder (2 of 2) item parts name part number 1 chute assy fdr regi (with 2-16,20-33) ref only 2 shaf assy feed — 3 roll core msi — 4 roll assy feed 059k50731 5 bearing earth — 6 actuator regi out — 7 spring regi ...
Page 12
9-12 phaser 6125/6130 color laser printer service manual parts list parts list 4.1 xerographics s 6130-042 f r o n t 2 1 3 4 2 5 6 7 4 7 8 5 6 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 (j40) (j41) (j411) (j412) (p141) (p161) 97 (with 4,5,7) x2 98 (with 4,5,6) x2 99 (with 1,2 x2).
Page 13
Phaser 6125/6130 color laser printer service manual 9-13 parts list parts list 4.1 xerographics id no. Name/description part number 1 ros assy (laser unit) a — 2 spring ros — 3 holder crum — 4 spring phd — 5 lever phd — 6 block stopper phd d — 7 block stopper phd ad — 8 led assy erase 122k94040 9 sp...
Page 14
9-14 phaser 6125/6130 color laser printer service manual parts list parts list 5.1 dispenser f r o n t s 6130-043 17 18 19 20 21 22 23 24 25 26 27 28 16 16 16 16 15 12 9 14 15 15 15 13 13 13 13 13 13 13 13 10 10 10 10 11 (with 12,13) 2 (with 3-8) 1 (with 2,9-11,14-16,25-27) 3 4 3 3 3 5 6 7 8 7 8 7 8...
Page 15
Phaser 6125/6130 color laser printer service manual 9-15 parts list parts list 5.1 dispenser id no. Name/description part number 1 dispenser assy (with 2,9-11,14-16,25-27) 094k92290 2 frame assy mot (with 3-8) — 3 motor assy disp — 4 conductor motor — 5 frame motor — 6 gear idler — 7 gear idler aug ...
Page 16
9-16 phaser 6125/6130 color laser printer service manual parts list parts list 6.1 transfer & fuser s 6130-044 1 2 5 6 7 8 4 3 (p171) (j171) (j17) (j47) (p281) f r o n t.
Page 17
Phaser 6125/6130 color laser printer service manual 9-17 parts list parts list 6.1 transfer & fuser id no. Name/description part number 1a 1b fuser 115v fuser 220v 126k24951 126k24961 2 harn assy fuser (j17,j47-p171) — 3 stopper pivot — 4 pivot trans l — 5 gear t4 — 6 shaft assy pivot — 7 transfer (...
Page 18
9-18 phaser 6125/6130 color laser printer service manual parts list parts list 7.1 drive s 6130-045 f r o n t 1 2 3 4 (j24) (p261) (p221) (p211) colo r mode s witchi n g s e ns o r.
Page 19
Phaser 6125/6130 color laser printer service manual 9-19 parts list parts list 7.1 drive id no. Name/description part number 1 drive assy sub (sub drive assembly) 007k94691 2 drive assy main (main drive assembly) 007k94685 3 gear p2 807e15100 4 drive assy ph (feed drive assembly) 007k94704.
Page 20
9-20 phaser 6125/6130 color laser printer service manual parts list parts list 8.1 electrical (1/2) s 6130-046 f r o n t (j503) 1 3 4 5 7 8 10 10 11 5 9 (with 10) 6 5 (p101) (p111) (p29) (p401) 2.
Page 21
Phaser 6125/6130 color laser printer service manual 9-21 parts list parts list 8.1 electrical (1/2) id no. Name/description part number 1 fan 127e85360 2 duct fan — 3 shield assy ess (image processor shield) — 4 plate ess — 5 screw knurling — 6 washer — 7 frame ess (image processor frame) — 8 plate ...
Page 22
9-22 phaser 6125/6130 color laser printer service manual parts list parts list 8.2 electrical (2/2) s 6130-047 f r o n t (j483) (j44) (j484) (t484) (j482) (j48) (p201) (p144) (p11) (p42) (p22) (p21) (p24) (p26) (p15) (p14) (p17) (p101) (p31) (p19) (p18) (p29) (p16) (p40) (p503) (p502) (p504) (p501) ...
Page 23
Phaser 6125/6130 color laser printer service manual 9-23 parts list parts list 8.2 electrical (2/2) id no. Name/description part number 1a 1b pwba lvps 100v pwba lvps 200v 105k22382 105k22721 2 guide harness fsr — 3 frame assy lvps — 4 plate earth — 5 harn assy interlock (sw-j44) (front cover) 962k5...
Page 24
9-24 phaser 6125/6130 color laser printer service manual parts list parts list 9.1 wiring harness s 6130-048 1 2 8 9 10 11 12 7 4 3 5 6 (j10) (j101) (j21) (j211) (j40) (j42) (j29) (j401) (j2900) (p422) (j22) (j26) (j221) (j261) (p262) (j144) (j11) (j111) (j15) (j14) (j502) (j20) (j201) (j16) (j161) ...
Page 25
Phaser 6125/6130 color laser printer service manual 9-25 parts list parts list 9.1 wiring harness id no. Name/description part number 1 harn assy ess (image processor) (j10-j101) — 2 harn assy ess (image processor) video (j11-j111) — 3 harn assy lvps (j14-j141,j501) — 4 harn assy 24v (j15-j502) — 5 ...
Page 26
9-26 phaser 6125/6130 color laser printer service manual parts list xerox supplies and accessories world kit/documentation description part number world kit 650k29210 consumable and maintenance items parts list reference description part number pl5.1.21b toner cartridge us/eu 2.5k (k) 675k59231 pl5....
Page 27
Phaser 6125/6130 color laser printer service manual 9-27 parts list service kits service kits are developed to provide an easy means to obtain spare parts normally associated with larger assemblies. The following tables list the contents for each kit. Kits power cords description part number power c...
Page 28
9-28 phaser 6125/6130 color laser printer service manual parts list.
Page 29: In This Chapter...
10 chapter plug/jack and wiring diagrams in this chapter... ■ plug/jack diagrams and designators ■ plug/jack locators ■ notations used in the wiring diagrams ■ print engine wiring diagrams.
Page 30
10-2 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams plug/jack diagrams and designators this chapter contains the plug/jack designators, locators, and wiring diagrams for the print engine and all options. The plug/jack locator diagrams show the p/j locations within ...
Page 31
Phaser 6125/6130 color laser printer service manual 10-3 plug/jack and wiring diagrams 24 4 j-158 connects mcu board and feeder drive assy (color mode switching solenoid) 26 4 j-158 connects mcu board and ksnr regcl harness assy 28 4 j-158 connects mcu board and l side harness assy 29 3 c-139 connec...
Page 32
10-4 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams 201 3 h-140 connects nv feeder assy (hum sensor) and hum harness assy 211 3 j-138 connects main drive assy (main motor) and main motor harness assy 220 1 e-106 connects control panel assy and a-op harness assy 221...
Page 33
Phaser 6125/6130 color laser printer service manual 10-5 plug/jack and wiring diagrams 483 3 g-140 connects gfi breaker and power switch harness assy 484 3 g-141 connects gfi breaker and gfi ground harness assy 501 3 d-136 connects lvps board and lvps harness assy 502 3 c-136 connects lvps board and...
Page 34: Plug/jack Locators
10-6 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams plug/jack locators maps 1 through 4 indicate the location of key connections within the printer. Connections are referenced by their p/j designation. 1. General diagram - plug/jack locations 2. Map 1 - transfer un...
Page 35
Phaser 6125/6130 color laser printer service manual 10-7 plug/jack and wiring diagrams mcu board pl8.2.13 feed drive assembly pl7.1.4 drive assy main pl7.1.2 drive assy sub pl7.1.1 p/j211 p/j21 p/j221 p/j22 k mode solenoid k mode sensor p/j24 p/j261 p/j26 drive clutch pl3.1.1 p/j262 manual feed no p...
Page 36
10-8 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams map 1 - transfer unit, control panel, imaging unit, dispenser, fuser a 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 b c d e f g h i j k l s 6130-053 2811 281 5041 291 141 314 313 312 311 2200/2900 1...
Page 37
Phaser 6125/6130 color laser printer service manual 10-9 plug/jack and wiring diagrams map 2 - laser unit, feeder assembly a 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 b c d e f g h i j k l s 6130-054 411 412 231 234 233 232.
Page 38
10-10 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams map 3 - lvps, drive motors, i/p board, ac power a 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 b c d e f g h i j k l 101 221 40 111 12 401 29 503 502 501 504 484 483 201 261 262 44 48 47 211 482 s ...
Page 39
Phaser 6125/6130 color laser printer service manual 10-11 plug/jack and wiring diagrams map 4 - toner dispenser motors, hvps, mcu a 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 b c d e f g h i j k l 11 42 22 21 24 26 15 192 422 14 17 101 31 19 18 40 41 10 29 16 161 20 23 28 191 182 18...
Page 40
10-12 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams notations used in the wiring diagrams the following table lists the symbols used in the wiring diagrams. Symbol description denotes a plug. Denotes a jack. Denotes pin yy and jack yy of the connector pxx and jxx....
Page 41
Phaser 6125/6130 color laser printer service manual 10-13 plug/jack and wiring diagrams denotes the control and its outline in the board. Denotes a connection between parts with harness or wires, attached with signal name/ contents. Denotes the function, and logic value of the signal to operate the ...
Page 42
10-14 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams denotes a photo sensor. Denotes an led. Denotes a safety interlock switch. Denotes an on-off switch (single-pole, single- throw switch). Denotes an on-off switch (temperature - normally close). Denotes an npn pho...
Page 43
Phaser 6125/6130 color laser printer service manual 10-15 plug/jack and wiring diagrams print engine wiring diagrams wiring diagrams configurations wiring diagram description dc power supply connections of lvps with mcu board. Connections of power switch with lvps. Connections of gfi breaker with po...
Page 44
10-16 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams fuser connections of fuser with mcu board. Connections of fuser with lvps. Connections of mcu board with lvps. Controller connections of image processor board (ess) with mcu board. Connections of control panel wi...
Page 45
Phaser 6125/6130 color laser printer service manual 10-17 plug/jack and wiring diagrams dc power supply mcu pl8.2.13 powe r co n t r ol fa n co n t r ol 1 3 p/j44 i/l +24vdc 1 2 p/j502 1 2 3 p/j503 line nut fan pl8.1.1 fan +24vdc fan alarm s g i/l +24vdc p/j501 p/j14 +3.3vdc +5vdc 1 2 3 4 7 8 9 10 1...
Page 46
10-18 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams lvps over-current protection circuit this circuit stops all outputs if 3.3 vdc, 5 vdc, or 24 vdc is shorted. Lvps over-voltage protection circuit this circuit stops all outputs, if 3.3 vdc, 5 vdc, or 24 vdc excee...
Page 47
Phaser 6125/6130 color laser printer service manual 10-19 plug/jack and wiring diagrams feeder, manual feed, & registration signal line name description cst feed cl on (l) +24vdc on/off signal of the feed solenoid regi sensed (l) +3.3vdc paper detect signal of the registration area by the photo sens...
Page 48
10-20 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams drive s g mcu pl8.2.13 feed d r ive a ss embly pl7.1.4 mai n d r ive pl7.1.2 su b d r ive pl7.1.1 1 2 4 5 6 3 8 9 10 7 p/j22 p/j24 p/j221 10 9 8 7 6 5 4 3 2 1 i/l +24vdc s g i/l +24vdc s g s ub moto on s ub mot a...
Page 49
Phaser 6125/6130 color laser printer service manual 10-21 plug/jack and wiring diagrams signal line name description k mode sol on (l) +24vdc on/off signal of the color mode switching solenoid k mode sensed (l) +3.3vdc color mode detect signal of the feeder drive by the sensor photo (color mode swit...
Page 50
10-22 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams laser unit mcu pl8.2.13 p/j40 p/j411 1 2 3 4 5 6 s g i/l +24vdc ro s mot clk s o s 7 8 9 10 11 12 ld err pcont s g v ref k v ref c v ref m v ref y ro s mot on la s e r re ha rn e ss pl4.1.22 lock ro s mot on s g ...
Page 51
Phaser 6125/6130 color laser printer service manual 10-23 plug/jack and wiring diagrams signal line name description ros mot on drive control signals of the laser unit motor. Ros mot clk sos reference signal for scan start of laser v ref k emission control signal of the laser diode. V ref c v ref m ...
Page 52
10-24 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams xerographic mcu pl8.2.13 p/j42 5 6 7 8 9 10 imaging unit x pro harness pl9.1.11 humidity harness pl9.1.6 imaging unit pl4.1.21 p/j422 6 5 4 3 2 1 +3.3vld data clock +3.3vdc sg +3.3vdc clock data sg +3.3vld 1 2 3 ...
Page 53
Phaser 6125/6130 color laser printer service manual 10-25 plug/jack and wiring diagrams signal line name description clock control signals of the eeprom board. Data clock control signals of the imaging unit eeprom board. Data temp. Temperature data in the printer by the humidity/ temperature sensor ...
Page 54
10-26 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams high voltage power supply signal line name description tr mon controls signal of the hvps. Cf mon color data clk mcu pl8.2.13 p/j16 1 2 3 4 5 6 7 8 hvp s pl4.1.19 p/j161 a e i h g f bcr btr btr : bia s t r a ns f...
Page 55
Phaser 6125/6130 color laser printer service manual 10-27 plug/jack and wiring diagrams developer mcu pl8.2.13 1 3 4 5 2 p/j18 p181 5 4 3 2 1 j181 1 2 3 4 5 di s pe ns e moto r (y) pl5.1.3 y di s pen s e mot a y di s pen s e mot b i/l +24vdc y di s pen s e mot xa y di s pen s e mot xb m di s pen s e...
Page 56
10-28 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams signal line name description y dispense mot a drives control signal of the dispenser (y). Y dispense mot b y dispense mot xa y dispense mot xb m dispense mot a drives control signal of the dispenser (m). M dispen...
Page 57
Phaser 6125/6130 color laser printer service manual 10-29 plug/jack and wiring diagrams fuser mcu pl8.2.13 p/j17 p/j171 5 4 s g 8 7 6 3 2 1 4 5 1 2 3 6 7 8 1 5 4 8 7 6 3 2 s t s 3 1 n heat1 1 2 3 1 2 3 line vc vd s g fu s er exit s en s ed (l) +3.3vdc f us e r ha rn e ss pl6.1.2 relay te s t ha rn e...
Page 58
10-30 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams signal line name description sts heat roll surface temperature data measured by the humidity/temperature sensor for detecting high temperature (analog value). Vc temperature data measured by the humidity/ tempera...
Page 59
Phaser 6125/6130 color laser printer service manual 10-31 plug/jack and wiring diagrams controller ip boa r d pl8.1.7 p/j101 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 p/j29 7 6 5 4 3 2 1 p/j401 1 2 3 4 p/j10 te s t print ip ha rn e ss pl9.1.1 ip video ha rn e ss pl9.1.2 ip powe r ha rn e ss pl9.1.10 co...
Page 60
10-32 phaser 6125/6130 color laser printer service manual plug/jack and wiring diagrams signal line name description test print controls signal for the test print mode. Deep sleep controls signal for the deep sleep mode. Sts status signal transmitted from the mcu board to the image processor board. ...
Page 61: Contents...
A appendix reference contents... ■ phaser 6130 menu map ■ firmware update ■ acronyms and abbreviations.