XLT Ovens AVI Hood Installation & Operation Manual

Summary of AVI Hood

  • Page 1

    Xlt ovens po box 9090 wichita, kansas 67277 us: 888-443-2751 fax: 316-943-2769 intl: 316-943-2751 web: www.Xltovens.Com xlt gas oven & avi hood installation & operation manual xd-9004a ga-swc-hb 04/09/2012 for use with the following avi gas hood versions: standard (s) b world (w) b for use with the ...

  • Page 2

    2 technical support us: 888-443-2751 technical support intl: 316-943-2751 warning & safety information post in a prominent location instructions to be followed in the event you smell gas. This infor- mation can be obtained by consulting your local gas supplier. In the event a gas odor is detected, s...

  • Page 3

    3 technical support us: 888-443-2751 technical support intl: 316-943-2751 tips give a special instruction that can save time or provide other benefits while installing or using the product. The tip calls attention to an idea that may not be obvious to first-time users of the product. Note notes indi...

  • Page 4: Warranty - Us & Canada

    4 technical support us: 888-443-2751 technical support intl: 316-943-2751 warranty - us & canada xlt warrants gas ovens manufactured after april 1, 2009 utilizing quietfire™ burners and all electric ovens manufactured after april 1, 2011 to be free from any defect in material and workmanship under n...

  • Page 5

    5 technical support us: 888-443-2751 technical support intl: 316-943-2751 limited warranty - international xlt warrants gas ovens manufactured after january 1, 2011 utilizing quietfire™ burners and all electric ovens manufactured after april 1, 2011 to be free from any defect in material and workman...

  • Page 6: Receiving & Inspection

    6 technical support us: 888-443-2751 technical support intl: 316-943-2751 installation of all gas appliances & ventilation exhaust hoods should only be per- formed by a qualified professional who has read & understands these instructions & is familiar with proper safety precautions. Read this manual...

  • Page 7: Table Of Contents

    7 technical support us: 888-443-2751 technical support intl: 316-943-2751 warning & safety information..................................................................................................... 2 warranty ........................................................................................

  • Page 8: Descriptions

    8 technical support us: 888-443-2751 technical support intl: 316-943-2751 descriptions this manual covers the following xlt oven & avi hood models: standard world standard world xlt-1832c-s xlt-1832c-w avi-1832b-s avi-1832b-w xlt-2440c-s xlt-2440c-w avi-2440b-s avi-2440b-w xlt-3240c-s xlt-3240c-w av...

  • Page 9: Oven Description

    9 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven description control box sandwich door crumb tray front panel knob front panel product stop conveyor locking swivel caster oven lid data plate control box lid chain guard control panel control switch.

  • Page 10: Oven Dimensions

    10 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven dimensions.

  • Page 11: Oven Dimensions & Weights

    11 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven dimensions & weights 18 32 47 1/4 70 67 1/4 42 3/4 32 477 [457] [813] [1200] [1778] [1708] [1086] [813] [216] 24 40 53 1/4 78 75 1/4 42 3/4 32 543 [610] [1016] [1353] [1981] [1911] [1086] [813] [246] 32 40 61 1/4 78 75 1...

  • Page 12: Oven Gas Requirements

    12 technical support us: 888-443-2751 technical support intl: 316-943-2751 all values shown this page are per each oven nat lp mj/hr kw/hr btu/hr kw/hr mm mm inches mm inches mm 1832 63 17.5 47,700 13.97 3.56 2.24 0.125 3.18 0.081 2.06 2440 79 22.0 67,200 19.68 3.96 2.44 0.144 3.66 0.089 2.26 3240 1...

  • Page 13: Oven Gas Requirements

    13 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven gas requirements i 2h i 2l i 2e i 2e+ i 3b/p i 3+ i 3p austria at x x belgium be x x cyprus cy x x x czech republic cz x x denmark dk x x estonia ee x finland fi x x france fr x x x x germany de x x x greece gr x hungary...

  • Page 14: Oven Gas Requirements

    14 technical support us: 888-443-2751 technical support intl: 316-943-2751 gas supply requirements for australian, standard. & world ovens 1. The gas supply shall have a gas meter & regulator large enough to handle all of the gas ap- pliances, such as the furnace, water heater, & ovens in operation ...

  • Page 15: Oven Gas Requirements

    15 technical support us: 888-443-2751 technical support intl: 316-943-2751 for australia, if installing with a flexible hose assembly, the assembly must be certified to as/nzs 1869, & be class b or d. For standard ovens, if installing with a flexible gas hose, the installation must comply with eithe...

  • Page 16

    16 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven electrical requirements volts ac amps hertz volts ac amps hertz 1832 6 3 2440 6 3 3240 6 3 3255 6 3 3270 12 6 3855 6 3 3870 12 6 50 120 vac 1Φ 60 220/230/ 240 vac 1Φ gas oven electrical requirements per each oven oven mo...

  • Page 17

    17 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven only rough-in specifications 6.00 [152] from back of oven to wall note utilities must be easily accessible when the ovens are in the installed position. Do not install utilities behind the ovens. Note all installations m...

  • Page 18: Oven Assembly

    18 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly base assembly - triple stack.

  • Page 19: Oven Assembly

    19 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly base assembly - single & double stack.

  • Page 20: Oven Assembly

    20 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly xlt ovens can easily be moved and stacked with the proper lifting equipment. The use of xlt approved lifting equipment is highly recommended. Contact xlt for more information. Warning & safety information these ...

  • Page 21: Oven Assembly

    21 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly the lifting pipe hole, marked for the appropriate oven size, must be installed closest to the control box. Note 2 3.

  • Page 22: Oven Assembly

    22 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly failure to engage the lifting jacks into the lifting pipe properly and completely will result in damage, injury, or death from a falling oven. Warning both jacks should be raised in unison, otherwise they may bi...

  • Page 23: Oven Assembly

    23 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly stacking the ovens.

  • Page 24: Oven Installation

    24 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven installation physical location & spacing requirements these ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cove...

  • Page 25: Oven Fire Suppression

    25 technical support us: 888-443-2751 technical support intl: 316-943-2751 the requirement for fire suppression systems vary by location and the authority having ju- risdiction. If you are required to install fire suppression on your oven, a pre-assembled piping kit is available that utilizes pre-ex...

  • Page 26: Oven Fire Suppression

    26 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven fire suppression.

  • Page 27

    27 technical support us: 888-443-2751 technical support intl: 316-943-2751 ventilation requirements a powered ventilation hood is required to remove heat and vapors. Some provision must be made to replenish the amount of air that is extracted from the building. The hood and hvac installation must me...

  • Page 28: Oven Initial Start-Up

    28 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven initial start-up all ovens are tested at the factory for functional operation. Operation is verified and ad- justments are made to ensure proper function. However, field conditions are sometimes different than factory co...

  • Page 29: Oven Operation

    29 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven operation this oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power failure. Caution oven operating temperature range oven m...

  • Page 30: Oven Operator Controls

    30 technical support us: 888-443-2751 technical support intl: 316-943-2751 control panel standard belt temperature control circuit breakers fan & filter conveyor speed controls control panel split belt oven operator controls.

  • Page 31: Oven Cleaning

    31 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven cleaning if the oven is to be removed from its installed location for cleaning or servicing, the following procedure is to be followed: caution fan filter fan guard/filter holder your xlt oven is constructed of stainless...

  • Page 32: Oven Cleaning

    32 technical support us: 888-443-2751 technical support intl: 316-943-2751 tip opening the sandwich door will provide a grip location for removing the front panel. Front panels can weigh up to 75 lbs. [34 kg]. Use caution when lifting. Caution oven cleaning 1 1 2 3 4 5.

  • Page 33: Oven Cleaning

    33 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven cleaning.

  • Page 34: Oven Cleaning

    34 technical support us: 888-443-2751 technical support intl: 316-943-2751 caution do not spray liquid cleaning agents in the slots and holes in the following loca- tions: rear of control box underneath control box main fan motor cover oven cleaning.

  • Page 35: Oven Maintenance

    35 technical support us: 888-443-2751 technical support intl: 316-943-2751 cleaning empty crumb trays □ wipe down front, sides, & top □ wipe down control box & control panel □ clean or replace fan filters □ remove large debris from conveyor □ wipe down motor cover □ clean sandwich window □ remove de...

  • Page 36: Oven Troubleshooting

    36 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven troubleshooting proper cooking experimentation is about the only way to determine proper time and temperature settings. While a pizza may look perfectly cooked on the outside, the inside may be undercooked. A ther- momet...

  • Page 37: Oven Troubleshooting

    37 technical support us: 888-443-2751 technical support intl: 316-943-2751 images of: plugs & receptacles circuit breakers-tripped and reset gas line with pressure gauge quick-disconnect-how to engage manual gas valve fingers properly & improperly in- stalled oven troubleshooting 1. Verify that the ...

  • Page 38: Avi Hood Installation

    38 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation purchaser’s responsibility check all local codes prior to installation. Special requirements may be necessary depending upon building material construction. It is the installing contractor’s re- sponsibl...

  • Page 39: Avi Exhaust Hood

    39 technical support us: 888-443-2751 technical support intl: 316-943-2751 hood description avi exhaust hood vfd exhaust fan controller end shroud panel front shroud panel main canopy the avi hood system consists of three (3) major parts; the main canopy, the shrouds, and the variable frequency driv...

  • Page 40: Avi Hood Dimensions

    40 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood dimensions.

  • Page 41

    41 technical support us: 888-443-2751 technical support intl: 316-943-2751 a b c d e f g h j k single double triple 34 3/8 88 5/8 18 32 30 5/8 540 500 525 [873] [2251] [457] [813] [778] [245] [227] [238] 40 3/8 96 5/8 24 40 33 5/8 620 570 595 [1026] [2454] [610] [1016] [854] [281] [259] [270] 48 3/8...

  • Page 42

    42 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical requirements inputs into vfd box the avi hood system provides: three (3) switching outputs for hvac dampers and dedicated units one (1) 230 vac, 10 amp, variable frequency, three phase power output for the...

  • Page 43

    43 technical support us: 888-443-2751 technical support intl: 316-943-2751 vfd control box (cover removed) vfd controller circuit breaker mua damper relay (r1) fire suppression relay (r4) mua damper relay (r2) mua damper relay (r3) manual mode relay (r5) manual mode relay (r6) manual mode relay (r7)...

  • Page 44

    44 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections input power to vfd controller - standard voltage & frequency.

  • Page 45

    45 technical support us: 888-443-2751 technical support intl: 316-943-2751 input power to lights with vfd- standard voltage & frequency avi hood electrical connections.

  • Page 46

    46 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections power from vfd to exhaust fan - standard voltage & frequency.

  • Page 47

    47 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections fire alarm relay - standard voltage & frequency.

  • Page 48

    48 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections mua damper relays - single output - standard voltage & frequency supply from breaker panel 10 amperes maximum ts 1 neutral ts 2 mua unit relay a1 a2 power power some wiring removed for clarity....

  • Page 49

    49 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections mua damper relays - multiple output - standard voltage & frequency supply from breaker panel 10 amperes maximum ts 1 some wiring removed for clarity. See schematic for details. Neutral ts 2 r3 ...

  • Page 50

    50 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections vfd control box - world vfd control box (cover removed) vfd controller grounding block terminal strip (ts1) oven/hood interface terminal strip (ts2) oven fire suppression relay (r5) circuit bre...

  • Page 51

    51 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections input power to vfd controller - world voltage & frequency.

  • Page 52

    52 technical support us: 888-443-2751 technical support intl: 316-943-2751 output power from vfd to exhaust fan - world avi hood electrical connections.

  • Page 53

    53 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections fire alarm relay - world (optional).

  • Page 54

    54 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections mua damper relays - single output - world voltage & frequency supply from breaker panel 10 amperes maximum ts 1 some wiring removed for clarity. See schematic for details. Neutral ts 2 r3 a1 a2...

  • Page 55

    55 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections mua damper relays - multiple output - world voltage & frequency supply from breaker panel 10 amperes maximum ts 1 some wiring removed for clarity. See schematic for details. Neutral ts 2 r3 a1 ...

  • Page 56

    56 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections input power to lights - without vfd controller non-vfd control box (cover removed) terminal strip (ts1) grounding block oven/hood interface.

  • Page 57

    57 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood rough-in specifications all structural members, electrical & fire suppression equipment shown for reference only. E x h a u st fan r o o f c eili n g j o is t w eld ed du ct hv a c u n it fan c u rb 1/2 ” a ll -th re...

  • Page 58

    58 technical support us: 888-443-2751 technical support intl: 316-943-2751 in accordance with mechanical codes, make up air must be supplied. For commercial kitchen make up air, the amount is determined by the exhaust hood flow rate requirements & all other exhaust flow rate requirements in the kitc...

  • Page 59

    59 technical support us: 888-443-2751 technical support intl: 316-943-2751 note: most building codes require 500 feet per minute velocity. Exhaust duct is 1 ft 2 . Check with your local building official for requirements. Top middle bottom 187.5 187.5 93.75 93.75 [57.15] [57.15] [28.58] [28.58] 187....

  • Page 60: Avi Hood Installation

    60 technical support us: 888-443-2751 technical support intl: 316-943-2751 prepare ovens - remove lid screws - two (2) only prepare ovens - control box closeout bracket avi hood installation conveyors have been removed for clarity.

  • Page 61: Avi Hood Installation

    61 technical support us: 888-443-2751 technical support intl: 316-943-2751 prepare ovens - front shroud brackets avi hood installation.

  • Page 62: Avi Hood Installation

    62 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation prepare ovens - bottom rail bracket prepare ovens - control box side closeout.

  • Page 63: Avi Hood Installation

    63 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation prepare ovens - rear shroud brackets.

  • Page 64: Avi Hood Installation

    64 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation prepare hood update images to gas.

  • Page 65: Avi Hood Installation

    65 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation lifting gear setup avi hoods can easily be moved and stacked with the proper lifting equipment. The use of xlt approved lifting equipment is highly recommended. Contact xlt for more information. Update i...

  • Page 66: Avi Hood Installation

    66 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation lifting jack setup check for smooth operation. The cable should not be pinched & should pass smoothly over the pulley on top of the pole assembly. Inspect cable prior to each use. If cable is frayed or s...

  • Page 67: Avi Hood Installation

    67 technical support us: 888-443-2751 technical support intl: 316-943-2751 stacking hood on the ovens failure to engage the lifting jacks into the lifting pipe properly and completely will result in damage, injury, or death from a falling hood. Warning both jacks should be raised in unison, otherwis...

  • Page 68: Avi Hood Installation

    68 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation hang hood from ceiling joists 69 5/8 ±1/8 all thread provided by others.

  • Page 69: Avi Hood Installation

    69 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install grease trays, light bulbs & covers, and grease filters filler panel to be grease filters grease tray 1 2 3 4 5 6.

  • Page 70: Avi Hood Installation

    70 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install shroud hanging brackets.

  • Page 71: Avi Hood Installation

    71 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install corner posts.

  • Page 72: Avi Hood Installation

    72 technical support us: 888-443-2751 technical support intl: 316-943-2751 install bottom rails avi hood installation.

  • Page 73: Avi Hood Installation

    73 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install bottom rails.

  • Page 74: Avi Hood Installation

    74 technical support us: 888-443-2751 technical support intl: 316-943-2751 install control box upper closeout avi hood installation.

  • Page 75: Avi Hood Installation

    75 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install shroud panels - front and ends.

  • Page 76: Avi Hood Installation

    76 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install back shroud panel.

  • Page 77: Avi Hood Installation

    77 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install hood control cord assembly all hoods are outfitted with three (3) control cord outlets, regardless of how many xlt ovens are installed. For a single oven use “top” location. For a double stack us...

  • Page 78: Avi Hood Installation

    78 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation connect hood control cord assembly.

  • Page 79: Avi Hood Initial Start-Up

    79 technical support us: 888-443-2751 technical support intl: 316-943-2751 1. Turn at least one (1) oven switch on. The vfd display should show the power and run led lamps lit up, and a numeric value should appear in the window display. The vfd controller is adjusted at the factory to the values dis...

  • Page 80: Avi Hood Operator Controls

    80 technical support us: 888-443-2751 technical support intl: 316-943-2751 2. Press & hold the function key until d001>displays. 3. Use the up / down arrows to reach f001>. 4. Press the function key one (1) time. A frequency will display according to the switches that are on per the chart below. 5. ...

  • Page 81

    81 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood valance kit (optional) the valance kit size is determined by avi hood size & distance from the finished floor to the installed drop ceiling height. The valance kit screws directly to the avi hood & does not re- quire...

  • Page 82

    82 technical support us: 888-443-2751 technical support intl: 316-943-2751 install valance brackets avi hood valance kit (optional) install front & back panels.

  • Page 83

    83 technical support us: 888-443-2751 technical support intl: 316-943-2751 install corner panels avi hood valance kit (optional) install end panels.

  • Page 84

    84 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi duct wrap kit (optional).

  • Page 85: Avi Hood Cleaning

    85 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood cleaning your avi hood is constructed of stainless and aluminized steel. Check application restric- tions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the prod...

  • Page 86: Avi Hood Troubleshooting

    86 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood troubleshooting before troubleshooting the hood: 1. Make sure that the run lamp and power lamp are lit. 2. Check to see that the breaker in the service panel is not tripped. 3. Check to see that the breaker on the ho...

  • Page 87

    87 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi variable frequency drive (vfd) manual mode the manual mode feature was designed to offer temporary operation of the exhaust fan at full power if the vfd controller fails. Manual mode should not be used for normal day-to-d...

  • Page 88

    88 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - standard 1 box.

  • Page 89

    89 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - world 1 box.

  • Page 90

    90 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - standard 2 box lh.

  • Page 91

    91 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - standard 2 box rh.

  • Page 92

    92 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - world 2 box lh.

  • Page 93

    93 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - world 2 box rh.

  • Page 94

    94 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood schematic - standard w/vfd.

  • Page 95

    95 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood schematic - world w/vfd.

  • Page 96

    96 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood schematic w/o vfd.

  • Page 97: Appendix A

    97 technical support us: 888-443-2751 technical support intl: 316-943-2751 product certifications and applicable codes standard xlt oven certifications ¹: xlt gas ovens: 1. Ansi z8311-2006/csa 1.8-2006 standard for gas food service equipment 2. Ansi /nsf 4-2006e sanitation for commercial cooking ret...

  • Page 98: Appendix A

    98 technical support us: 888-443-2751 technical support intl: 316-943-2751 standard & world avi hood certifications ¹: 1. Ul 710 standard for safety exhaust hoods for commercial cooking 2. Ansi/nsf 2-2009 sanitation food equipment 3. Ulc-s646, standard for exhaust hoods and related controls for comm...

  • Page 99

    Oven initial start-up checklist - remove & return to xlt ovens date of installation: _____________________________ installed by: xlt installer: ____________ other: company: oven size: 1832 1855 2440 3240 3255 3270 3855 3870 heat source: natural gas lp electric facility information store name: addres...

  • Page 100

    Oven initial start-up checklist - remove & return to xlt ovens t op oven n/ a mo d el # : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ser ial # : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ t h in c ru st t h ick c ru st p an scr ee n oth er p ro d u c...

  • Page 101

    Vfd power supplied: volts amps hz phase height from bottom of hood to finished floor: feet inches length of duct run (from top of hood to fan): feet inches number of bends in duct run: ________45º ________ 90º rating of exhaust fan: cfm hood hung prior to oven installation: yes no hood hung to local...

  • Page 102

    Xlt ovens po box 9090 wichita, kansas 67277 us: 888-443-2751 fax: 316-943-2769 intl: 316-943-2751 web: www.Xltovens.Com.