Xlt ovens po box 9090 wichita, kansas 67277 us: 888-443-2751 fax: 316-943-2769 intl: 316-943-2751 web: www.Xltovens.Com xlt gas oven & avi hood installation & operation manual xd-9004a ga-swc-hb 04/09/2012 for use with the following avi gas hood versions: standard (s) b world (w) b for use with the ...
2 technical support us: 888-443-2751 technical support intl: 316-943-2751 warning & safety information post in a prominent location instructions to be followed in the event you smell gas. This infor- mation can be obtained by consulting your local gas supplier. In the event a gas odor is detected, s...
3 technical support us: 888-443-2751 technical support intl: 316-943-2751 tips give a special instruction that can save time or provide other benefits while installing or using the product. The tip calls attention to an idea that may not be obvious to first-time users of the product. Note notes indi...
4 technical support us: 888-443-2751 technical support intl: 316-943-2751 warranty - us & canada xlt warrants gas ovens manufactured after april 1, 2009 utilizing quietfire™ burners and all electric ovens manufactured after april 1, 2011 to be free from any defect in material and workmanship under n...
5 technical support us: 888-443-2751 technical support intl: 316-943-2751 limited warranty - international xlt warrants gas ovens manufactured after january 1, 2011 utilizing quietfire™ burners and all electric ovens manufactured after april 1, 2011 to be free from any defect in material and workman...
6 technical support us: 888-443-2751 technical support intl: 316-943-2751 installation of all gas appliances & ventilation exhaust hoods should only be per- formed by a qualified professional who has read & understands these instructions & is familiar with proper safety precautions. Read this manual...
7 technical support us: 888-443-2751 technical support intl: 316-943-2751 warning & safety information..................................................................................................... 2 warranty ........................................................................................
8 technical support us: 888-443-2751 technical support intl: 316-943-2751 descriptions this manual covers the following xlt oven & avi hood models: standard world standard world xlt-1832c-s xlt-1832c-w avi-1832b-s avi-1832b-w xlt-2440c-s xlt-2440c-w avi-2440b-s avi-2440b-w xlt-3240c-s xlt-3240c-w av...
9 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven description control box sandwich door crumb tray front panel knob front panel product stop conveyor locking swivel caster oven lid data plate control box lid chain guard control panel control switch.
10 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven dimensions.
11 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven dimensions & weights 18 32 47 1/4 70 67 1/4 42 3/4 32 477 [457] [813] [1200] [1778] [1708] [1086] [813] [216] 24 40 53 1/4 78 75 1/4 42 3/4 32 543 [610] [1016] [1353] [1981] [1911] [1086] [813] [246] 32 40 61 1/4 78 75 1...
12 technical support us: 888-443-2751 technical support intl: 316-943-2751 all values shown this page are per each oven nat lp mj/hr kw/hr btu/hr kw/hr mm mm inches mm inches mm 1832 63 17.5 47,700 13.97 3.56 2.24 0.125 3.18 0.081 2.06 2440 79 22.0 67,200 19.68 3.96 2.44 0.144 3.66 0.089 2.26 3240 1...
13 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven gas requirements i 2h i 2l i 2e i 2e+ i 3b/p i 3+ i 3p austria at x x belgium be x x cyprus cy x x x czech republic cz x x denmark dk x x estonia ee x finland fi x x france fr x x x x germany de x x x greece gr x hungary...
14 technical support us: 888-443-2751 technical support intl: 316-943-2751 gas supply requirements for australian, standard. & world ovens 1. The gas supply shall have a gas meter & regulator large enough to handle all of the gas ap- pliances, such as the furnace, water heater, & ovens in operation ...
15 technical support us: 888-443-2751 technical support intl: 316-943-2751 for australia, if installing with a flexible hose assembly, the assembly must be certified to as/nzs 1869, & be class b or d. For standard ovens, if installing with a flexible gas hose, the installation must comply with eithe...
16 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven electrical requirements volts ac amps hertz volts ac amps hertz 1832 6 3 2440 6 3 3240 6 3 3255 6 3 3270 12 6 3855 6 3 3870 12 6 50 120 vac 1Φ 60 220/230/ 240 vac 1Φ gas oven electrical requirements per each oven oven mo...
17 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven only rough-in specifications 6.00 [152] from back of oven to wall note utilities must be easily accessible when the ovens are in the installed position. Do not install utilities behind the ovens. Note all installations m...
18 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly base assembly - triple stack.
19 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly base assembly - single & double stack.
20 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly xlt ovens can easily be moved and stacked with the proper lifting equipment. The use of xlt approved lifting equipment is highly recommended. Contact xlt for more information. Warning & safety information these ...
21 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly the lifting pipe hole, marked for the appropriate oven size, must be installed closest to the control box. Note 2 3.
22 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly failure to engage the lifting jacks into the lifting pipe properly and completely will result in damage, injury, or death from a falling oven. Warning both jacks should be raised in unison, otherwise they may bi...
23 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven assembly stacking the ovens.
24 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven installation physical location & spacing requirements these ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cove...
25 technical support us: 888-443-2751 technical support intl: 316-943-2751 the requirement for fire suppression systems vary by location and the authority having ju- risdiction. If you are required to install fire suppression on your oven, a pre-assembled piping kit is available that utilizes pre-ex...
26 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven fire suppression.
27 technical support us: 888-443-2751 technical support intl: 316-943-2751 ventilation requirements a powered ventilation hood is required to remove heat and vapors. Some provision must be made to replenish the amount of air that is extracted from the building. The hood and hvac installation must me...
28 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven initial start-up all ovens are tested at the factory for functional operation. Operation is verified and ad- justments are made to ensure proper function. However, field conditions are sometimes different than factory co...
29 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven operation this oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power failure. Caution oven operating temperature range oven m...
30 technical support us: 888-443-2751 technical support intl: 316-943-2751 control panel standard belt temperature control circuit breakers fan & filter conveyor speed controls control panel split belt oven operator controls.
31 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven cleaning if the oven is to be removed from its installed location for cleaning or servicing, the following procedure is to be followed: caution fan filter fan guard/filter holder your xlt oven is constructed of stainless...
32 technical support us: 888-443-2751 technical support intl: 316-943-2751 tip opening the sandwich door will provide a grip location for removing the front panel. Front panels can weigh up to 75 lbs. [34 kg]. Use caution when lifting. Caution oven cleaning 1 1 2 3 4 5.
33 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven cleaning.
34 technical support us: 888-443-2751 technical support intl: 316-943-2751 caution do not spray liquid cleaning agents in the slots and holes in the following loca- tions: rear of control box underneath control box main fan motor cover oven cleaning.
35 technical support us: 888-443-2751 technical support intl: 316-943-2751 cleaning empty crumb trays □ wipe down front, sides, & top □ wipe down control box & control panel □ clean or replace fan filters □ remove large debris from conveyor □ wipe down motor cover □ clean sandwich window □ remove de...
36 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven troubleshooting proper cooking experimentation is about the only way to determine proper time and temperature settings. While a pizza may look perfectly cooked on the outside, the inside may be undercooked. A ther- momet...
37 technical support us: 888-443-2751 technical support intl: 316-943-2751 images of: plugs & receptacles circuit breakers-tripped and reset gas line with pressure gauge quick-disconnect-how to engage manual gas valve fingers properly & improperly in- stalled oven troubleshooting 1. Verify that the ...
38 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation purchaser’s responsibility check all local codes prior to installation. Special requirements may be necessary depending upon building material construction. It is the installing contractor’s re- sponsibl...
39 technical support us: 888-443-2751 technical support intl: 316-943-2751 hood description avi exhaust hood vfd exhaust fan controller end shroud panel front shroud panel main canopy the avi hood system consists of three (3) major parts; the main canopy, the shrouds, and the variable frequency driv...
40 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood dimensions.
41 technical support us: 888-443-2751 technical support intl: 316-943-2751 a b c d e f g h j k single double triple 34 3/8 88 5/8 18 32 30 5/8 540 500 525 [873] [2251] [457] [813] [778] [245] [227] [238] 40 3/8 96 5/8 24 40 33 5/8 620 570 595 [1026] [2454] [610] [1016] [854] [281] [259] [270] 48 3/8...
42 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical requirements inputs into vfd box the avi hood system provides: three (3) switching outputs for hvac dampers and dedicated units one (1) 230 vac, 10 amp, variable frequency, three phase power output for the...
43 technical support us: 888-443-2751 technical support intl: 316-943-2751 vfd control box (cover removed) vfd controller circuit breaker mua damper relay (r1) fire suppression relay (r4) mua damper relay (r2) mua damper relay (r3) manual mode relay (r5) manual mode relay (r6) manual mode relay (r7)...
44 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections input power to vfd controller - standard voltage & frequency.
45 technical support us: 888-443-2751 technical support intl: 316-943-2751 input power to lights with vfd- standard voltage & frequency avi hood electrical connections.
46 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections power from vfd to exhaust fan - standard voltage & frequency.
47 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections fire alarm relay - standard voltage & frequency.
48 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections mua damper relays - single output - standard voltage & frequency supply from breaker panel 10 amperes maximum ts 1 neutral ts 2 mua unit relay a1 a2 power power some wiring removed for clarity....
49 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections mua damper relays - multiple output - standard voltage & frequency supply from breaker panel 10 amperes maximum ts 1 some wiring removed for clarity. See schematic for details. Neutral ts 2 r3 ...
50 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections vfd control box - world vfd control box (cover removed) vfd controller grounding block terminal strip (ts1) oven/hood interface terminal strip (ts2) oven fire suppression relay (r5) circuit bre...
51 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections input power to vfd controller - world voltage & frequency.
52 technical support us: 888-443-2751 technical support intl: 316-943-2751 output power from vfd to exhaust fan - world avi hood electrical connections.
53 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections fire alarm relay - world (optional).
54 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections mua damper relays - single output - world voltage & frequency supply from breaker panel 10 amperes maximum ts 1 some wiring removed for clarity. See schematic for details. Neutral ts 2 r3 a1 a2...
55 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections mua damper relays - multiple output - world voltage & frequency supply from breaker panel 10 amperes maximum ts 1 some wiring removed for clarity. See schematic for details. Neutral ts 2 r3 a1 ...
56 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood electrical connections input power to lights - without vfd controller non-vfd control box (cover removed) terminal strip (ts1) grounding block oven/hood interface.
57 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood rough-in specifications all structural members, electrical & fire suppression equipment shown for reference only. E x h a u st fan r o o f c eili n g j o is t w eld ed du ct hv a c u n it fan c u rb 1/2 ” a ll -th re...
58 technical support us: 888-443-2751 technical support intl: 316-943-2751 in accordance with mechanical codes, make up air must be supplied. For commercial kitchen make up air, the amount is determined by the exhaust hood flow rate requirements & all other exhaust flow rate requirements in the kitc...
59 technical support us: 888-443-2751 technical support intl: 316-943-2751 note: most building codes require 500 feet per minute velocity. Exhaust duct is 1 ft 2 . Check with your local building official for requirements. Top middle bottom 187.5 187.5 93.75 93.75 [57.15] [57.15] [28.58] [28.58] 187....
60 technical support us: 888-443-2751 technical support intl: 316-943-2751 prepare ovens - remove lid screws - two (2) only prepare ovens - control box closeout bracket avi hood installation conveyors have been removed for clarity.
61 technical support us: 888-443-2751 technical support intl: 316-943-2751 prepare ovens - front shroud brackets avi hood installation.
62 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation prepare ovens - bottom rail bracket prepare ovens - control box side closeout.
63 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation prepare ovens - rear shroud brackets.
64 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation prepare hood update images to gas.
65 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation lifting gear setup avi hoods can easily be moved and stacked with the proper lifting equipment. The use of xlt approved lifting equipment is highly recommended. Contact xlt for more information. Update i...
66 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation lifting jack setup check for smooth operation. The cable should not be pinched & should pass smoothly over the pulley on top of the pole assembly. Inspect cable prior to each use. If cable is frayed or s...
67 technical support us: 888-443-2751 technical support intl: 316-943-2751 stacking hood on the ovens failure to engage the lifting jacks into the lifting pipe properly and completely will result in damage, injury, or death from a falling hood. Warning both jacks should be raised in unison, otherwis...
68 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation hang hood from ceiling joists 69 5/8 ±1/8 all thread provided by others.
69 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install grease trays, light bulbs & covers, and grease filters filler panel to be grease filters grease tray 1 2 3 4 5 6.
70 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install shroud hanging brackets.
71 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install corner posts.
72 technical support us: 888-443-2751 technical support intl: 316-943-2751 install bottom rails avi hood installation.
73 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install bottom rails.
74 technical support us: 888-443-2751 technical support intl: 316-943-2751 install control box upper closeout avi hood installation.
75 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install shroud panels - front and ends.
76 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install back shroud panel.
77 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation install hood control cord assembly all hoods are outfitted with three (3) control cord outlets, regardless of how many xlt ovens are installed. For a single oven use “top” location. For a double stack us...
78 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood installation connect hood control cord assembly.
79 technical support us: 888-443-2751 technical support intl: 316-943-2751 1. Turn at least one (1) oven switch on. The vfd display should show the power and run led lamps lit up, and a numeric value should appear in the window display. The vfd controller is adjusted at the factory to the values dis...
80 technical support us: 888-443-2751 technical support intl: 316-943-2751 2. Press & hold the function key until d001>displays. 3. Use the up / down arrows to reach f001>. 4. Press the function key one (1) time. A frequency will display according to the switches that are on per the chart below. 5. ...
81 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood valance kit (optional) the valance kit size is determined by avi hood size & distance from the finished floor to the installed drop ceiling height. The valance kit screws directly to the avi hood & does not re- quire...
82 technical support us: 888-443-2751 technical support intl: 316-943-2751 install valance brackets avi hood valance kit (optional) install front & back panels.
83 technical support us: 888-443-2751 technical support intl: 316-943-2751 install corner panels avi hood valance kit (optional) install end panels.
84 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi duct wrap kit (optional).
85 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood cleaning your avi hood is constructed of stainless and aluminized steel. Check application restric- tions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the prod...
86 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood troubleshooting before troubleshooting the hood: 1. Make sure that the run lamp and power lamp are lit. 2. Check to see that the breaker in the service panel is not tripped. 3. Check to see that the breaker on the ho...
87 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi variable frequency drive (vfd) manual mode the manual mode feature was designed to offer temporary operation of the exhaust fan at full power if the vfd controller fails. Manual mode should not be used for normal day-to-d...
88 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - standard 1 box.
89 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - world 1 box.
90 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - standard 2 box lh.
91 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - standard 2 box rh.
92 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - world 2 box lh.
93 technical support us: 888-443-2751 technical support intl: 316-943-2751 oven schematic - world 2 box rh.
94 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood schematic - standard w/vfd.
95 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood schematic - world w/vfd.
96 technical support us: 888-443-2751 technical support intl: 316-943-2751 avi hood schematic w/o vfd.
97 technical support us: 888-443-2751 technical support intl: 316-943-2751 product certifications and applicable codes standard xlt oven certifications ¹: xlt gas ovens: 1. Ansi z8311-2006/csa 1.8-2006 standard for gas food service equipment 2. Ansi /nsf 4-2006e sanitation for commercial cooking ret...
98 technical support us: 888-443-2751 technical support intl: 316-943-2751 standard & world avi hood certifications ¹: 1. Ul 710 standard for safety exhaust hoods for commercial cooking 2. Ansi/nsf 2-2009 sanitation food equipment 3. Ulc-s646, standard for exhaust hoods and related controls for comm...
Oven initial start-up checklist - remove & return to xlt ovens date of installation: _____________________________ installed by: xlt installer: ____________ other: company: oven size: 1832 1855 2440 3240 3255 3270 3855 3870 heat source: natural gas lp electric facility information store name: addres...
Oven initial start-up checklist - remove & return to xlt ovens t op oven n/ a mo d el # : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ser ial # : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ t h in c ru st t h ick c ru st p an scr ee n oth er p ro d u c...
Vfd power supplied: volts amps hz phase height from bottom of hood to finished floor: feet inches length of duct run (from top of hood to fan): feet inches number of bends in duct run: ________45º ________ 90º rating of exhaust fan: cfm hood hung prior to oven installation: yes no hood hung to local...
Xlt ovens po box 9090 wichita, kansas 67277 us: 888-443-2751 fax: 316-943-2769 intl: 316-943-2751 web: www.Xltovens.Com.