Yamaha 5KSJ Service Manual - Chk
–16–
GENERAL MAINTENANCE AND LUBRICATION CHART
CHK
ADJ
NOTE:
NOTE:
INITIAL
ODOMETER READINGS
NO.
ITEM
REMARKS
600 mi
(1,000 km)
or
1 month
4,000mi
(7,000 km)
or
6 months
8,000 mi
(13,000 km)
or
12 months
12,000 mi
(19,000 km)
or
18 months
16,000 mi
(25,000 km)
or
24 months
20,000 mi
(31,000 km)
or
30 months
8
*
Swingarm pivot
shaft
S Check swingarm pivot for play.
S Correct if necessary.
S Moderately repack every 16,000 mi (25,000
km) or 24 months with lithium-soap-based
grease.
Repack.
9
*
Rear suspension
link pivots
S Check operation.
S Correct if necessary.
Ǹ
Ǹ
10
Brake and clutch
lever pivot shafts
S Apply chain lube thoroughly.
S Lithium-soap-based grease.
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11
Brake pedal and
shift pedal shafts
S Apply chain lube thoroughly.
S Lithium-soap-based grease.
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12
Sidestand pivot
S Check operation.
S Lubricate and repair if necessary.
S Lithium-soap-based grease.
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13
*
Front fork
S Check operation and for oil leakage.
S Correct accordingly.
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14
*
Steering bearings
S Check bearing play and steering for smooth
operation.
S Correct if necessary.
S Moderately repack every 18,000 mi (25,000
km) or 24 months with lithium-soap-based
grease.
Ǹ
Ǹ
Ǹ
Repack.
Ǹ
15
*
Wheel bearings
S Check bearings for looseness and damage.
S Replace if necessary.
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16
*
Wheels
S Check runout and for damage.
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17
*
Sidestand switch
S Check operation.
S Replace if necessary.
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18
*
Tires
S Check tire tread wear and for damage.
S Replace if necessary.
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19
*
Shock absorber
assembly
S Check operation and for oil leakage.
S Replace if necessary.
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20
*
Chassis fasteners
S Make sure that all nuts, bolts and screws
are properly tightened.
S Tighten if necessary.
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21
*
Throttle grip hous-
ing and cable
S Check operation and free play.
S Adjust the throttle cable free play if neces-
sary.
S Lubricate the throttle grip housing and
cable.
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* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi
(7,000 km) or 6 months.
F Air filter
SThis model’s air filter is equipped with a disposable oil-coated paper element, which must not be
cleaned with compressed air to avoid damaging it.
SThe air filter element needs to be replaced more frequently when riding in unusually wet or dusty
areas.
F Hydraulic brake service
SAfter disassembling the brake master cylinders and calipers, always change the fluid. Regularly
check the brake fluid levels and fill the reservoirs as required.
SEvery two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
SReplace the brake hoses every four years and if cracked or damaged.
F Engine oil type
SYamalube 4 ( 20W-40) or engine oil SAE 20W-40 (API SE) for temperatures of 5_C (40_F) or above.
SYamalube 4 (10W-30) or engine oil SAE 10W-30 (API SE) for temperatures of 15_C (60_F) or below.