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Yamaha AR230 Owner's/operator's Manual

Manual is about: High Output

Summary of AR230

  • Page 1

    ©2003 yamaha motor corporation, u.S.A. Printed in u.S.A. Lit-18626-05-72 ar230 owner’ s / operator’ s manual owner's / operator's manual *ar230(srt1000)-'04-ownmnl 11/10/03 11:26 am page 2.

  • Page 2

    Thank you for choosing a yamaha sport boat. This owner’s manual con- tains information you will need for prop- er operation, maintenance, and care. A thorough understanding of these simple instructions will help you to obtain max- imum enjoyment from your new yamaha. If you have any questions about ...

  • Page 3

    2 f eatures & f unctions 1 s afety i nformation 3 o peration 4 m aintenance & c are 5 t roubleshooting & s pecial p rocedures 6 c onsumer i nformation s port b oat ar230 *ar230(srt1000)-'04-ownmnl 11/10/03 11:26 am page 6.

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    Chapter 1 safety information identification number records . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 primary i.D. Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 hull identification number (h.I.N.) . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 5

    1-1 s afety i nformation 1 identification number records record your primary i.D., h.I.N., and engine numbers in the spaces provided to assist you in ordering spare parts from your yamaha sport boat dealer. Also record and keep these i.D. Num- bers in a separate place in case your sport boat is stol...

  • Page 6

    S afety i nformation 1 1-3 star labels this watercraft is labeled in california with a california air resources board (carb) star label 1. See below for a desciption of your particular label. One star - low emission the one-star label identifies engines that meet the air resources board’s 2001 exhau...

  • Page 7

    S afety i nformation 1 1-5 1 s afety i nformation 1-4 important labels 2 5 6 1 3 4 7 6 6 14 5 4 6 1 2 3 8 6 6 13 13 12 16 7 15 10 7 9 1 2 3 15 4 11 *ar230(srt1000)-'04-ownmnl 11/10/03 11:26 am page 1-4.

  • Page 8

    S afety i nformation 1 1-7 1 s afety i nformation 1-6 f1c do not touch or remove electrical parts when starting or running engine. Yamaha 6r7-83623-40 10 9 11 12 13 16 15 14 8 17 *ar230(srt1000)-'04-ownmnl 11/10/03 11:26 am page 1-6.

  • Page 9

    S afety i nformation 1 1-9 1 s afety i nformation 1-8 safety information the safe use and operation of this boat is dependent upon the use of proper operating techniques, as well as upon the common sense, good judgment, and expertise of the oper- ator. Every operator should know the following requir...

  • Page 10

    S afety i nformation 1 1-11 1 s afety i nformation 1-10 cruising limitations scan constantly for people, objects, and other watercraft. Be alert for conditions that limit your visibility or block your vision of others. Operate defensively at safe speeds and keep a safe distance from peo- ple, object...

  • Page 11

    S afety i nformation 1 1-13 1 s afety i nformation 1-12 attach the engine shut-off cord (lan- yard) to the pfd and keep it free from the steering wheel or other controls so that the engine stops if the operator accidentally leaves the helm. Failure to attach the engine shut-off cord could result in ...

  • Page 12

    S afety i nformation 1 1-15 1 s afety i nformation 1-14 water-skiing you can use the sport boat to tow a water skier, using the tow cleat provid- ed. It is the boat operator’s responsibility to be alert to the safety of the water-skier and others. Know and follow all state and local water-skiing reg...

  • Page 13

    S afety i nformation 1 1-17 1 s afety i nformation 1-16 rules when encountering vessels there are three main situations that you may encounter with other vessels which could lead to a collision unless the steering rules are followed: meeting: you are approaching another vessel head-on. Crossing: you...

  • Page 14

    S afety i nformation 1 1-19 1 s afety i nformation 1-18 “1” “3” “5” “7” lighted buoy (port hand) odd number, increasing toward head of navigation. Leave to port (left) pro- ceeding white light green light or old new “2” “4” “6” lighted buoy (starboard hand) even number, increasing toward head of nav...

  • Page 15

    1 s afety i nformation 1-20 accident reporting boat operators are required by law to file a boating accident report with their state boating law enforcement agency if their boat is involved in any of the fol- lowing accidents: 1. There is loss of life or probable loss of life. 2. There is personal i...

  • Page 16

    2-1 main features: fuel tank battery blower motor port/starboard features: flush attachments electrical boxes oil tanks oil tank cap/ dipstick mufflers muffler boxes spark plugs/ spark plug caps air filter cases hood supports engine compartment vent outlets engine compartment vent inlets fuel tank c...

  • Page 17

    2-3 location of main components: bow light bow eye storage compartments bow anchor locker grab handles cleats courtesy lights fuel pump access hatch throttle/shift levers ski locker stern light storage stern light socket ski tow hook jet pump clean-out access panel pump clean-out interlock switches ...

  • Page 18

    2-5 2-4 operation of controls and other functions steering ➀ steering wheel your sport boat can be steered by turn- ing the steering wheel the same direc- tion you wish to travel, to the right or left. When the wheel is turned, the angle of the jet (output) nozzles at the rear of the craft is change...

  • Page 19

    Engine shut-off switch the clip on the end of the engine shut- off cord must be attached to the engine shut-off switch for the engines to run. The cord must be attached to a secure place on the operator’s personal flota- tion device (pfd). Should the operator fall overboard or leave the helm, the co...

  • Page 20

    2-9 2-8 reverse the jet pump gates are dropped all the way down over the jet nozzles. Jet thrust is redirected toward the bow of the boat, which moves the boat backward. Fuel tank filler cap to remove the fuel tank filler cap, turn it counterclockwise. Fuel tank filler cap be sure to tighten the cap...

  • Page 21

    Miliar water, or if you suspect shallow water or submerged objects, as water depth may change too quickly to allow time for you to react. • extremely dirty water, very soft bottom, high speeds, deep water, or a combination of the above may result in incomplete or inac- curate readings. Setting the m...

  • Page 22

    Reduce the value. Press and release either key to change the value in 1- foot increments. Press and hold the key to change the value in 9-foot increments per second. 3) after your selection is made, the display will return to normal opera- tion after 5 seconds. 4) the alarm indicator and shallow ala...

  • Page 23

    2-15 2-14 note: there is also an accessory fuse at the battery (see page 4-15). Swivel seat operation the driver’s and mid-ship passenger’s seats are two-way adjustable. To move the seat forward or back, pull up on the lever 1 located under the front of the seat. Move the seat to the desired positio...

  • Page 24

    Glove box port-side console driver’s side console under rear side seats pull up the seat cushions to access the storage compartments. Starboard side rear compartment port gunwale battery compartment do not carry any flammable sub- stances in the battery compartment or any heavy or metal items that c...

  • Page 25

    Swim platform the swim platform area provides a place to stand or sit while putting on skis or a wakeboard, and includes a ladder to make boarding from the water easier. To use the ladder, pull it out from underneath the swim platform until it can drop down. Before operating the boat, return the lad...

  • Page 26

    3 chapter 3 operation fuel and oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 27

    3-1 o peration 3 fuel and oil gasoline use regular unleaded 87 octane (r+m ÷ 2) gasoline. Gasoline and its vapors are highly flammable and explo- sive! Do not smoke when refueling, and keep away from sparks, flames, or other sources of igni- tion. Stop engines and turn ignition keys to off before re...

  • Page 28

    To check oil, be sure the boat is level, either in the water or on the trailer. Open the engine compartment by pulling up on the two latches located under the front of the rear seat. Cold engine check 1) remove the oil tank filler cap 1, wipe the dipstick with a clean rag, and then screw the cap on ...

  • Page 29

    3-4 note: pre-operation checks should be made each time the boat is used. This procedure can be accomplished thor- oughly in a short time. The added safe- ty and reliability the checks assure is worth the time involved. Check points steering make sure the wheel is not loose. There should not be any ...

  • Page 30

    3-7 jet intakes jet thurst intakes intake grates before launching the sport boat, care- fully check the jet intakes under the boat for weeds, debris, or anything else that might restrict the intake of water. If the intakes are clogged, cavitation could occur, reducing jet thrust, and possibly damagi...

  • Page 31

    Engine compartment operate the bilge blower switch 1 for at least 4 minutes before starting the engines. Open engine hood and check to be sure no gasoline vapors are pre- sent. Check for fuel leaks or loose elec- trical connections. Blower motor gasoline vapors can explode. Before starting the engin...

  • Page 32

    3-11 3-10 bimini top raising from the fully collapsed stor- age position. 1) with an assistant, raise the top and secure the rear support poles to the rear support pole mounts with the lock pins. 2) unzip and remove the storage cover. 3) unfold the top by pulling to the bow of the sport boat. 4) att...

  • Page 33

    3-13 operation starting the engines severe injury or death may result if you ignore any of the following: before operating your sport boat, become familiar with all controls. Consult your yamaha dealer about any control or func- tion you do not fully understand. Attach the engine shut-off switch cor...

  • Page 34

    3-15 3-14 never turn the ignition key to “start” while the engine is running. Do not keep the starter motor running for more than 5 seconds. If the engine does not start after 5 seconds of cranking, release the starter button. Wait at least 15 seconds before try- ing to start the engine again. If th...

  • Page 35

    3-17 3-16 driving your sport boat getting to know your sport boat operating your sport boat requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Boating with your new sport boat can be a very enj...

  • Page 36

    3-19 3-18 do not pull the throttle levers back to idle when trying to steer away from objects – you need throttle to steer. Be sure passengers are holding on before making turns. An unprepared passenger could lose balance and fall. Boating with passengers when one or more passengers are on board, th...

  • Page 37

    3-21 3-20 stopping the sport boat is not equipped with a separate braking system. It is stopped by water resistance after the throttle levers are moved back to idle. From full speed, the sport boat stops in approx- imately 345 ft. (105 m) after the throttle is moved back to idle. The stopping dis- t...

  • Page 38

    Anchoring always anchor from the bow. Anchoring from the stern will make the boat unsteady. A strong current can pull a stern-anchored boat underwater. Select an anchor appropriate for your boat and water conditions. A “danforth” (or fluke) type anchor is suitable for most applications; your dealer ...

  • Page 39

    3-25 3-24 post-operation checks post-operation checks these post-operation procedures are developed to help preserve the long- term appearance and reliability of your sport boat. Perform these procedures as soon as possible after the boat is loaded back on the trailer after the day’s use. Some owner...

  • Page 40

    3-27 3-26 trailering avoid accident and injury from improper trailering: the trailer must be matched for the sport boat’s weight and hull. The towing vehicle must have the capacity of pulling the load. Pulling a load that exceeds the towing capacity may cause loss of control. Be sure the boat is sec...

  • Page 41

    3-29 3-28 check wheel bearings and wheel lug nuts before each trip. Check tail, brake, and turn signal lights for proper operation. Secure the bow of the boat to the trailer with the winch line and also with the chain. Secure the stern cleats to the trailer with tie-downs. Take down and store the bi...

  • Page 42

    4) make sure the boat is centered on the support rails and is headed straight for the bow stop (bumper board). Ease the boat forward until the bow rests against the bow stop. 5) attach and tighten the winch line. The winch line is not designed to pull the boat onto the trailer. The winch line should...

  • Page 43

    4-1 storage storing your sport boat for prolonged periods of time, such as winter storage, requires preventative maintenance to ensure against deterioration. It is advis- able to have the sport boat serviced by an authorized yamaha sport boat deal- er before storage. However, the follow- ing procedu...

  • Page 44

    4-3 4-2 7) grease the areas of the sport boat specified in “grease points” in the adjustment and maintenance sec- tion. Battery 1) if the boat will be out of use, the bat- tery switch 1 in the battery com- partment can be switched to the off position to prevent accidental drain- ing of the battery. ...

  • Page 45

    4-5 adjustment and maintenance periodic inspection, adjustment, and lubrication will keep your sport boat in the safest and most efficient condition possible. Safety is an obligation of the sport boat owner. The most important points of boat inspection, adjustment, and lubrication are explained on t...

  • Page 46

    4-7 4-6 spark plug cleaning and adjustment the spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate something about the condition of the engine. For example, if the center elec- trode porcelain is very white, this could indicate an intake a...

  • Page 47

    4-9 4-8 bearing housing ➀ bearing housing grease nipple grease the bearing housing through the grease nipple. The first service should be done after 10 hours or 1 month by your yamaha dealer. Fill the bearing housing with water- resistant grease through the grease nipple. After first service: every ...

  • Page 48

    4-11 4-10 fuel tank if the fuel tank needs to be cleaned or when any water is found in the fuel sys- tem, take the sport boat to your yamaha dealer for service. Engine oil engine oil is extremely hot after the engine is turned off. Coming into contact with or getting any engine oil on your clothes c...

  • Page 49

    4-13 4-12 steering cable inspection be sure to check: 1) check for smooth operation of the wheel and steering nozzles. 2) check for proper steering adjust- ment. The nozzles should both point straight back when the steering wheel is centered. If steering is stiff or misadjusted, ask your yamaha deal...

  • Page 50

    4-15 4-14 fuse replacement the fuse is in the ignition coil holder. To replace the fuse, unscrew the cap and pull the two red leads out with the fuse holder. Open the fuse hold- er and replace the fuse. ➀ ignition coil holder ➂ fuse (10a) ➁ cap 4 fuse holder accessory fuse ➀ fuse (20a) ➁ battery swi...

  • Page 51

    4-17 4-16 ➀ positive (+) battery cable (red) ➁ negative (–) battery cable (black) ➂ accessory (+) lead (red/black) 4 accessory (–) lead (black) 5 battery switch battery removal: disconnect battery leads before removing the battery. Disconnect the negative (–) lead first. Battery installation: connec...

  • Page 52

    Chapter 5 troubleshooting & special procedures troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 troubleshooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 special procedures . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 53

    5-1 t roubleshooting & s pecial p rocedures 5 troubleshooting if any trouble happens on your sport boat, use this section to check for possible cause. If you cannot find the cause or if the procedure for replacement or repair is not described in this owner’s manual, ask your yamaha sport boat dealer...

  • Page 54

    5-3 5-2 emergency procedures towing the sport boat ➀ bow eye the sport boat should be towed only if it becomes inoperative. The towing rope should be long enough so that the sport boat will not collide with the towing boat when slow- ing down. A good rule of thumb is a tow rope which is three times ...

  • Page 55

    5-5 5-4 jet pump clean-out procedure severe injury or death may result if you ignore any of the following: ● turn off and remove both ignition keys, remove lanyard, and wait for all movement to stop before removing access port caps. ● never override interlocks to run engine with hatch open. ● the im...

  • Page 56

    5-6 chapter 6 consumer information & index limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 yamaha extended service (y.E.S) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 boating terms . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 57

    6-1 yamaha motor corporation, u.S.A. Sport boat limited warranty yamaha motor corporation, u.S.A. Hereby warrants that new yamaha sport boats will be free from defects in materials or workmanship for the period of time stated herein, subject to certain stated limitations. Period of warranty: the hul...

  • Page 58

    6-3 6-2 q. Will the warranty be void or cancelled if i do not operate or maintain my new sport boat exact- ly as specified in the owner’s manual? A. No. The warranty on a new sport boat cannot be “voided” or “cancelled.” however, if a par- ticular failure is caused by operation or maintenance other ...

  • Page 59

    6-5 6-4 c onsumer i nformation & i ndex 6 term definition bow the front part of the boat. Deck the “floor” or upper structure which covers the hull. Give-way the vessel which must yield the right-of-way when two boats meet. Gunwale the meeting junction of the deck and hull; the upper edge around the...

  • Page 60

    6-7 a accident reporting . . . . . . . . . . . . . 1-20 access port caps . . . . . . . . . . . . 3-6, 5-5 adjustment and maintenance . . . . . . 4-5 age limit . . . . . . . . . . . . . . . . . . . . . . 1-8 air filter . . . . . . . . . . . . . . . . . . . . . 4-12 anchor . . . . . . . . . . . . . . ...

  • Page 61

    Limit on starter motor running period . . . . . . . . . . . . . . . 3-15 limitations on who may operate sport boat . . . . . . . . . . . . 1-8 load limit . . . . . . . . . . . . . . . . . . . . . 1-8 location of labels . . . . . . . . . . . . . . . 1-4 location of main components . . . . . . 2-1 lub...

  • Page 62

    Steering wheel tilt adjustment . . . . . . . . . . . . . . . . 2-5 stern light . . . . . . . . . 1-13, 2-2, 2-14, 3-9 stopping . . . . . . . . . . . . . . . . . . . . . 3-21 stopping the engines . . . . . . . . . . . . 3-15 storage . . . . . . . . . . . . . . . . . . . . . . . 4-1 storage compartmen...