Yamaha DragStar XVS1100 Owner's Manual

Other manuals for DragStar XVS1100: Owner's Manual, Owner's Manual, Owner's Manual

Summary of DragStar XVS1100

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    5el-28199-e1 owner’s manual xvs1100

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    D_5jj_toc0.Fm page 2 wednesday, february 2, 2000 4:04 pm.

  • Page 3: Introduction

    Eau00001 introduction welcome to the yamaha world of motorcycling! As the owner of a xvs1100, you are benefiting from yamaha’s vast experience in and newest technology for the design and the manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take th...

  • Page 4: Important Manual Information

    Eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is in- volved! Warning failure to follow warning instructions could result in severe injury or death...

  • Page 5: Important Manual Information

    Important manual information ew000002 warning @ please read this manual carefully and completely before operating this motorcycle. @ e_5el_info0.Fm page 2 monday, may 1, 2000 9:35 am.

  • Page 6: Important Manual Information

    Important manual information eau00008 xvs1100 owner’s manual © 1999 by yamaha motor co., ltd. 1st edition, june 1999 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. E_5el_info0.Fm page 3 monda...

  • Page 7: Table of Contents

    Table of contents 1 give safety the right of way 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00...

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    E_5el_toc0.Fm page 2 monday, may 1, 2000 9:36 am.

  • Page 9: Give Safety The Right of Way

    1 give safety the right of way give safety the right of way................................................. 1-1 e_5el_labeltoc.Fm page 1 monday, may 1, 2000 9:36 am.

  • Page 10: Give Safety The Right of Way

    1 1-1 1- give safety the right of way eau00021 motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and mainten...

  • Page 11: Description

    2 description left view ............................................................................................. 2-1 right view........................................................................................... 2-2 controls/instruments ......................................................

  • Page 12: Description

    2-1 2 eau00026 2- description left view 1. Shift pedal (page 3-6) 2. Fuel cock (page 3-8) 3. Rear shock absorber spring preload adjusting ring (page 3-14) 4. Helmet holder (page 3-11) 5. Storage compartment (page 3-11) 6. Tool kit (page 6-1) 7. Fuses (page 6-25) e_5el_description.Fm page 1 monday, m...

  • Page 13: Description

    Description 2-2 2 right view 8. Oil filter (page 6-9) 9. Battery (page 6-23) 10. Main fuse (page 6-25) 11. Main switch/steering lock (page 3-1) 12. Air filter (page 6-10) 13. Rear brake pedal (page 3-6) e_5el_description.Fm page 2 monday, may 1, 2000 9:37 am.

  • Page 14: Description

    Description 2-3 2 controls/instruments 1. Clutch lever (page 3-5) 2. Left handlebar switches (page 3-4) 3. Starter (choke) “ ” (page 3-9) 4. Speedometer (page 3-3) 5. Fuel tank cap (page 3-7) 6. Right handlebar switches (page 3-5) 7. Throttle grip (page 6-12) 8. Front brake lever (page 3-6) e_5el_de...

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    3 instrument and control functions main switch/steering lock................................................................... 3-1 indicator lights .................................................................................... 3-2 speedometer......................................................

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    3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch controls the ignition and lighting systems. Its operation is described below. Eau00036 on electrical circuits are switched on. The engine can be started. The key cannot be removed in this position. ...

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    Instrument and control functions 3-2 3 eau01590 (parking) the steering is locked in this position, and the taillight and auxiliary light come on but all other circuits are off. The key can be removed in this position. To use the parking position, first lock the steering, then turn the key to “ ”. Do...

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    Instrument and control functions 3-3 3 eau01672* 4. Engine trouble indicator light “ ” this indicator light will come on or flash if trouble occurs in a monitoring circuit. In such a case, take the motorcycle to a yamaha dealer to have the self-diag- nostic systems checked. To check that the engine ...

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    Instrument and control functions 3-4 3 eau00109 antitheft alarm (optional) an antitheft alarm can be equipped to this motorcycle. Consult your yamaha dealer to obtain and install the alarm. Eau00118 handlebar switches eau00119 1. Pass switch “ ” press the switch to operate the passing light. Eau0012...

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    Instrument and control functions 3-5 3 eau00138 1. Engine stop switch the engine stop switch is a safety de- vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. Turn the switch to “ ” to start the en- gine. In case of emergency, turn the sw...

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    Instrument and control functions 3-6 3 eau00157 shift pedal this motorcycle is equipped with a con- stant-mesh 5-speed transmission. The shift pedal is located on the left side of the engine and is used in com- bination with the clutch when shifting. Eau00158 front brake lever the front brake lever ...

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    Instrument and control functions 3-7 3 eau02917 fuel tank cap to remove slide the lock cover open, insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be removed. To install make sure the arrow mark on the tank cap is facing forward, then push the tank cap into p...

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    Instrument and control functions 3-8 3 eau00185 caution: @ always wipe off spilled fuel immedi- ately with a dry and clean soft cloth. Fuel may deteriorate painted surfac- es or plastic parts. @ eau00191 note: @ if knocking or pinging occurs, use a dif- ferent brand of gasoline or higher oc- tane gr...

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    Instrument and control functions 3-9 3 res this indicates reserve. If you run out of fuel while riding, set the fuel cock to this position. Fill the tank at the first oppor- tunity. Be sure to set the fuel cock back to “on” after refueling! Eau02973 starter (choke) “ ” starting a cold engine require...

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    Instrument and control functions 3-10 3 eau01710 seats passenger seat to remove remove the nut and pull the seat up- ward. To install insert the projection on the front of the seat into the seat holder and install the nut. Rider seat to remove remove the passenger seat. Then, re- move the bolts and ...

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    Instrument and control functions 3-11 3 to install 1. Insert the projections on the front of the rider seat into the seat hold- ers, then place the seat in the orig- inal position. 2. Install the bracket and the bracket bolts. 3. Install the passenger seat. Note: @ make sure that the seats are secur...

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    Instrument and control functions 3-12 3 to open slide the lock cover open, insert the key in the lock and turn it clockwise. Then, pull the storage compartment cover out as shown. To close place the storage compartment cover in its original position as shown. Then, turn the key counterclockwise and ...

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    Instrument and control functions 3-13 3 eau01713 rear shock absorber adjustment this shock absorber is located under the rider seat. This shock absorber is equipped with a spring preload adjust- ing ring. Adjust spring preload as fol- lows. 1. Remove the rider seat. (see page 3-10 for removal and in...

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    Instrument and control functions 3-14 3 4. Remove the mud guard by remov- ing each quick fastener. 5. Turn the adjusting ring in direction a to increase spring preload and in direction b to decrease spring preload. 6. Make sure that the appropriate notch in the adjusting ring is aligned with the pos...

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    Instrument and control functions 3-15 3 eau00315 warning @ this shock absorber contains high- ly pressurized nitrogen gas. Read and understand the following infor- mation before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may r...

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    Instrument and control functions 3-16 3 eau00331 sidestand/clutch switch operation check check the operation of the sidestand switch and clutch switch against the in- formation below. Cd-11e ew000045 warning @ if improper operation is noted, con- sult a yamaha dealer immediately. @ turn the main swi...

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    E_5el_functions.Fm page 17 monday, may 1, 2000 9:38 am.

  • Page 33: Pre-Operation Checks

    4 pre-operation checks pre-operation check list...................................................................... 4-1 e_5el_preoptoc.Fm page 1 monday, may 1, 2000 9:39 am.

  • Page 34: Pre-Operation Checks

    4-1 4 eau01114 4- pre-operation checks owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of t...

  • Page 35: Pre-Operation Checks

    Pre-operation checks 4-2 4 note: pre-operation checks should be made each time the motorcycle is used. Such an inspection can be thoroughly accom- plished in a very short time; and the added safety it assures is more than worth the time involved. Warning if any item in the pre-operation check is not...

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    E_5el_preop.Fm page 3 monday, may 1, 2000 9:39 am.

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    5 operation and important riding points starting the engine............................................................................. 5-1 starting a warm engine ...................................................................... 5-4 shifting .......................................................

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    5-1 5 eau00372 5- operation and important riding points eau00373 warning @ ● before riding this motorcycle, become thoroughly familiar with all operating controls and their functions. Consult a yamaha dealer regarding any control or function that you do not thoroughly understand. ● never start your ...

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    Operation and important riding points 5-2 5 cf-33e turn the main switch to “on” and the engine stop switch to “ ”. If transmission is in neutral and sidestand is down, push the start switch. Engine will start. Retract sidestand and put transmission in gear. If transmission is in gear and sidestand i...

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    Operation and important riding points 5-3 5 1. Turn the fuel cock to “on”. 2. Turn the main switch to “on” and the engine stop switch to “ ”. 3. Shift transmission into neutral. Note: @ when the transmission is in neutral, the neutral indicator light should be on. If the light does not come on, ask ...

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    Operation and important riding points 5-4 5 6. After starting the engine, move the starter (choke) halfway back. Note: @ for maximum engine life, never accel- erate hard with a cold engine! @ 7. After the engine is warm, turn off the starter (choke) completely. Note: @ the engine is warm when it res...

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    Operation and important riding points 5-5 5 eau00423 shifting the transmission lets you control the amount of power you have available at a given speed for starting, accelerating, climbing hills, etc. The use of the shift pedal is shown in the illustration. To shift into neutral, depress the shift p...

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    Operation and important riding points 5-6 5 eau00424 tips for reducing fuel consumption your motorcycle’s fuel consumption depends to a large extent on your riding style. The following tips can help reduce fuel consumption: ● warm up the engine before riding. ● turn off the starter (choke) as soon a...

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    Operation and important riding points 5-7 5 eau00457 parking when parking the motorcycle, stop the engine and remove the ignition key. Turn the fuel cock to “off” whenever stopping the engine. Ew000058 warning @ the exhaust system is hot. Park the motorcycle in a place where pedes- trians or childre...

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    6 periodic maintenance and minor repair tool kit...................................................................6-1 periodic maintenance and lubrication...................6-2 panel removal and installation ..............................6-5 panel a ....................................................

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    6-1 6 eau00462 6- periodic maintenance and minor repair eau00464 periodic inspection, adjustment and lu- brication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motorcycle owner. The maintenance and lubrication schedule chart should be ...

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    Periodic maintenance and minor repair 6-2 6 eau00473 periodic maintenance and lubrication cp-01e no. Item checks and maintenance jobs initial (1,000 km) every 6,000 km or 6 months (whichever comes first) 12,000 km or 12 months (whichever comes first) 1 * fuel line • check fuel hoses for cracks or da...

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    Periodic maintenance and minor repair 6-3 6 11 * wheel bearings • check bearing for looseness or damage. • replace if necessary. √ √ 12 * swingarm • check swingarm pivoting point for play. • correct if necessary. • lubricate with molybdenum disulfide grease every 24,000 km or 24 months (whichever co...

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    Periodic maintenance and minor repair 6-4 6 * since these items require special tools, data and technical skills, they should be serviced by a yamaha dealer. Eau02970 note: @ ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake system • wh...

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    Periodic maintenance and minor repair 6-5 6 eau01777 panel removal and installation the panel illustrated needs to be re- moved to perform some of the mainte- nance described in this chapter. Refer to this section each time the panel has to be removed or installed. Eau00491 panel a to remove remove ...

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    Periodic maintenance and minor repair 6-6 6 eau01673 spark plugs removal 1. Remove the rear right and front left cylinder head covers by pulling them outward as shown. 2. Remove the spark plug caps. 3. Use the spark plug wrench in the tool kit to remove the spark plugs as shown. Inspection the spark...

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    Periodic maintenance and minor repair 6-7 6 installation 1. Measure the electrode gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion. 2. Clean the gasket surface. Wipe off any grime from the threads. 3. Install the spark plugs and tighten to the specified torque. ...

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    Periodic maintenance and minor repair 6-8 6 2. With the engine stopped, check the oil level through the level win- dow located at the lower part of the left side crankcase cover. Note: @ wait a few minutes until the oil level settles before checking. @ 3. The oil level should be between the maximum ...

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    Periodic maintenance and minor repair 6-9 6 6. Start the engine and warm it up for a few minutes. While warming up, check for oil leakage. If oil leakage is found, stop the engine immedi- ately and check for the cause. Note: @ after the engine is started, the oil level indicator light should go off ...

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    Periodic maintenance and minor repair 6-10 6 note: @ “gl-4” is a quality and additive rating. Hypoid gear oils rated “gl-5” or “gl-6” may also be used. @ 5. Install and tighten the filler bolt to the specified torque. 6. After replacing the final gear oil, be sure to check for oil leakage. Eau01677 ...

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    Periodic maintenance and minor repair 6-11 6 4. Install the air filter on the air filter case as shown. 5. Install the air filter case cover. Ec000082 caution: @ ● make sure the air filter is prop- erly seated in the air filter case. ● the engine should never be run without the air filter installed....

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    Periodic maintenance and minor repair 6-12 6 2. Set the idle to the specified engine speed by adjusting the throttle stop screw. Turn the screw in di- rection a to increase engine speed and in direction b to de- crease engine speed. Note: @ if the specified idle speed cannot be obtained by performin...

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    Periodic maintenance and minor repair 6-13 6 eau00647 * tires to ensure maximum performance, long service, and safe operation, note the following: tire air pressure always check and adjust the tire pres- sure before operating the motorcycle. Ew000082 warning @ tire inflation pressure should be check...

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    Periodic maintenance and minor repair 6-14 6 tire inspection always check the tires before operating the motorcycle. If center tread depth reaches the limit as shown, if the tire has a nail or glass fragments in it, or if the side wall is cracked, contact a yamaha dealer immediately and have the tir...

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    Periodic maintenance and minor repair 6-15 6 eau00685 wheels to ensure maximum performance, long service, and safe operation, note the following: ● always inspect the wheels before a ride. Check for cracks, bends or warpage of the wheel. Be sure the spokes are tight and undamaged. If any abnormal co...

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    Periodic maintenance and minor repair 6-16 6 eau00696 front brake lever free play adjustment the free play at the front brake lever should be 5 ~ 8 mm. 1. Loosen the locknut. 2. Turn the adjusting bolt in direction a to increase free play or in direction b to decrease free play. 3. After adjusting, ...

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    Periodic maintenance and minor repair 6-17 6 eau01746 rear brake pedal height adjustment the top of the brake pedal should be positioned 82 mm above the top of the footrest. If not, ask a yamaha dealer to adjust it. Ew000109 warning @ a soft or spongy feeling in the brake pedal can indicate the pres...

  • Page 63

    Periodic maintenance and minor repair 6-18 6 eau01314 checking the front and rear brake pads each brake pad is provided with a wear indicator groove, which allows check- ing the brake pad for wear without dis- assembling the brake. Inspect each wear indicator groove and, as soon as one of them has a...

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    Periodic maintenance and minor repair 6-19 6 eau00731 inspecting the brake fluid level insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. Before riding, check that the brake fluid is above the minimum level and replen- ish when necessary. ...

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    Periodic maintenance and minor repair 6-20 6 eau00742 brake fluid replacement the brake fluid should be replaced only by trained yamaha service personnel. Have the yamaha dealer replace the following components during periodic maintenance or when they are dam- aged or leaking: ● oil seals (every two...

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    Periodic maintenance and minor repair 6-21 6 eau02984 brake and shift pedal lubrication lubricate the pivoting parts. Eau02985 brake and clutch lever lubrication lubricate the pivoting parts. Eau02986 sidestand lubrication lubricate the sidestand pivoting point and metal-to-metal contact surfaces. C...

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    Periodic maintenance and minor repair 6-22 6 eau02939 front fork inspection visual check ew000115 warning @ securely support the motorcycle so there is no danger of it falling over. @ check for scratches or damage on the inner tube and excessive oil leakage from the front fork. Operation check 1. Pl...

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    Periodic maintenance and minor repair 6-23 6 eau01144 wheel bearings if there is play in the front or rear wheel hub or if the wheel does not turn smoothly, have a yamaha dealer in- spect the wheel bearings. Eau00800 battery this motorcycle is equipped with a sealed-type battery. Therefore it is not...

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    Periodic maintenance and minor repair 6-24 6 battery storage when the motorcycle is not used for a month or longer, remove the battery, fully charge it and store it in a cool, dry place. Ec000102 caution: @ ● completely recharge the bat- tery before storing. Storing a discharged battery can cause pe...

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    Periodic maintenance and minor repair 6-25 6 eau01711 fuse replacement sub fuse box the sub fuse box is located behind the storage compartment cover. (see page 3-11 for removal and installation proce- dures.) main fuse the main fuse is located under the rid- er seat. 1. Remove the rider seat. (see p...

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    Periodic maintenance and minor repair 6-26 6 3. Pull the ignitor unit panel outward to the right. If any fuse is blown, turn off the main switch and the switch of the circuit in question. Install a new fuse of specified amperage. Turn on the switches and see if the electrical device operates. If the...

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    Periodic maintenance and minor repair 6-27 6 eau00833 headlight bulb replacement this motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace the bulb as follows: 1. Remove the headlight unit screws. 2. Remove the connectors, the head- light unit and then the bu...

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    Periodic maintenance and minor repair 6-28 6 ec000105 caution: @ avoid touching the glass part of a bulb. Keep it free from oil; other- wise, the transparency of the glass, life of the bulb, and luminous flux will be adversely affected. If oil gets on a bulb, thoroughly clean it with a cloth moisten...

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    Periodic maintenance and minor repair 6-29 6 eau01008 troubleshooting although yamaha motorcycles receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The ...

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    Periodic maintenance and minor repair 6-30 6 eau01297 troubleshooting chart ew000125 warning @ never check the fuel system while smoking or in the vicinity of an open flame. @ check if there is fuel in the fuel tank. 1. Fuel enough fuel. No fuel. Go to compression check. Supply fuel. Engine doesn’t ...

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  • Page 77: Motorcycle Care and Storage

    7 motorcycle care and storage care ................................................................................................... 7-1 storage............................................................................................... 7-4 e_5el_cleaningtoc.Fm page 1 monday, may 1, 2000 9:45 a...

  • Page 78: Motorcycle Care and Storage

    7-1 7 eau01521 7- motorcycle care and storage care the exposure of its technology makes a motorcycle charming but also vulner- able. Although high-quality compo- nents are used, they are not all rust- resistant. While a rusty exhaust pipe may remain unnoticed on a car, it does look unattractive on a...

  • Page 79: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 eca00010 caution: @ ● avoid using strong acidic wheel cleaners, especially on spoked wheels. If you do use such products for hard-to-remove dirt, do not leave it on any long- er than instructed, then thor- oughly rinse it off with water, immediately dry the area and...

  • Page 80: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 1. Clean your motorcycle with cold water and soap after the engine has cooled down. Eca00012 caution: @ do not use warm water since it in- creases the corrosive action of the salt. @ 2. Be sure to apply a corrosion pro- tection spray on all (even chrome- and nickel-...

  • Page 81: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Eca00014 caution: @ ● storing the motorcycle in a poorly ventilated room or cover- ing it with a tarp while it is still wet will allo...

  • Page 82: Motorcycle Care and Storage

    Motorcycle care and storage 7-5 7 7. Check and, if necessary, correct the tire air pressure, then raise the motorcycle so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 8. Cover up th...

  • Page 83: Specifications

    8 specifications specifications ..................................................................................... 8-1 how to use the conversion table ....................................... 8-5 e_5el_spectoc.Fm page 1 monday, may 1, 2000 9:46 am.

  • Page 84: Specifications

    8-1 8 eau01038 8- specifications specifications 01e model xvs1100 dimensions overall length 2,405 mm overall width 895 mm overall height 1,095 mm seat height 690 mm wheelbase 1,640 mm ground clearance 145 mm minimum turning radius 3,200 mm basic weight (with oil and full fuel tank) 274 kg (except fo...

  • Page 85: Specifications

    Specifications 8-2 8 final gear oil type sae80api “gl-4” hypoid gear oil quantity 0.2 l air filter dry type element fuel type regular unleaded gasoline fuel tank capacity 17 l reserve amount 4.5 l carburetor type × quantity bsr37 × 2 manufacturer mikuni spark plug type/manufacturer bpr7es / ngk or w...

  • Page 86: Specifications

    Specifications 8-3 8 air pressure (cold tire) up to 90 kg load* front 200 kpa (2.00 kg/cm 2 , 2.00 bar) rear 225 kpa (2.25 kg/cm 2 , 2.25 bar) 90 kg load ~ maximum load* front 225 kpa (2.25 kg/cm 2 , 2.25 bar) rear 250 kpa (2.50 kg/cm 2 , 2.50 bar) * load is total weight of cargo, rider, passenger a...

  • Page 87: Specifications

    Specifications 8-4 8 headlight type quartz bulb (halogen) bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 1 auxiliary light 12 v, 4 w × 1 tail/brake light 12 v, 5/21 w × 1 turn signal light 12 v, 21 w × 4 meter light 14 v, 1.4 w × 2 oil level indicator light 12 v, 1.7 w × 1 neutral indica...

  • Page 88: Specifications

    Specifications 8-5 8 eau01064 how to use the conversion table cs-02e all specification data in this manual are listed in si and metric units. Use this table to convert metric unit data to imperial unit data. Ex. Metric multiplier imperial **mm × 0.03937 = **in 2 mm × 0.03937 = 0.08 in conversion tab...

  • Page 89: Consumer Information

    9 consumer information identification number records ............................................................. 9-1 key identification number ................................................................... 9-1 vehicle identification number.........................................................

  • Page 90: Consumer Information

    9-1 9 eau01039 9- consumer information eau02944 identification number records record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle ...

  • Page 91: Consumer Information

    Consumer information 9-2 9 eau01050 model label the model label is affixed to the frame under the seat. (see page 3-10 for seat removal procedures.) record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your yamaha dealer. 1. Model ...

  • Page 92: Index

    10- index a air filter ..................................................6-10 antitheft alarm (optional) ..........................3-4 b battery ...................................................6-23 brake and clutch lever lubrication...........6-21 brake and shift pedal lubrication ............6-2...

  • Page 93: Index

    Index r rear brake pedal ..................................... 3-6 rear brake pedal height adjustment ...... 6-17 rear shock absorber adjustment ........... 3-13 recommended shift points (for switzerland only)............................. 5-5 right view..................................................

  • Page 94

    D_5jj_toc0.Fm page 2 wednesday, february 2, 2000 4:04 pm.

  • Page 95

    D_5jj_toc0.Fm page 2 wednesday, february 2, 2000 4:04 pm.

  • Page 96

    Printed in japan 99 · 7 - 0.4 × 1 cr (e) printed on recycled paper yamaha motor co., ltd..