Yamaha FAZER FZ1-S Owner's Manual

Manual is about: 2008 Motorcycle

Summary of FAZER FZ1-S

  • Page 1

    Dic183 fz1-s fz1-sa owner’s manual read this manual carefully before operating this vehicle. 3c3-28199-e3.

  • Page 2

    Eau26945 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Declaration of conformity yamaha motor electronics co., ltd. 1450-6, mori, mori-machi, shuchi-gun, shizuoka-ken, 437-0292 japan general manager of quality assurance div. 1 vers...

  • Page 3: Introduction

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the fz1-s/fz1-sa, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please t...

  • Page 4: Important Manual Information

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5: Important Manual Information

    Important manual information eau10200 fz1-s/fz1-sa owner’s manual ©2008 by yamaha motor co., ltd. 1st edition, june 2008 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U3c3e3e0.Book page 2 th...

  • Page 6: Table Of Contents

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7: Table of Contents

    Table of contents replacing a turn signal light bulb ...........................................6-34 replacing the license plate light bulb ...........................................6-34 replacing an auxiliary light bulb ...6-35 front wheel (fz1-s) ......................6-36 rear wheel (fz1-s) .......

  • Page 8: Safety Information

    1-1 1 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 9: Safety Information

    Safety information 1-2 1 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 10: Safety Information

    Safety information 1-3 1 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 11: Safety Information

    Safety information 1-4 1 modifications not specifically recom- mended by yamaha, even if sold and installed by a yamaha dealer. Aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that so...

  • Page 12: Description

    Description 2-1 2 eau10410 left view 1. Front fork spring preload adjusting bolt (page 3-21) 2. Front fork compression damping force adjusting screw (page 3-21) 3. Air filter element (page 6-14) 4. Main fuse (page 6-30) 5. Fuel injection system fuse (page 6-30) 6. Storage compartment (page 3-21) 7. ...

  • Page 13: Description

    Description 2-2 2 eau10420 right view 1. Owner’s tool kit (page 6-1) 2. Rider seat lock lever (page 3-19) 3. Fuse box (page 6-30) 4. Battery (page 6-29) 5. Rear brake fluid reservoir (page 6-22) 6. Engine oil filler cap (page 6-9) 7. Front brake fluid reservoir (page 6-22) 8. Front fork rebound damp...

  • Page 14: Description

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-14) 2. Left handlebar switches (page 3-13) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Right handlebar switches (page 3-13) 6. Throttle grip (page 6-17) 7. Brake lever (page 3-15) u3c3e...

  • Page 15

    Instrument and control functions 3-1 3 eau10974 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 16

    Instrument and control functions 3-2 3 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Tip be sure to...

  • Page 17

    Instrument and control functions 3-3 3 eau10681 lock the steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing...

  • Page 18

    Instrument and control functions 3-4 3 eau11003 indicator and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on wh...

  • Page 19

    Instrument and control functions 3-5 3 notice eca10021 do not continue to operate the en- gine if it is overheating. Tip ● for radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. ● if the engine overheats, see...

  • Page 20

    Instrument and control functions 3-6 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...

  • Page 21

    Instrument and control functions 3-7 3 eau11532 engine trouble warning light “ ” this warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a yamaha dealer check the self-diagnosis system. (see page 3-11 for an explanation ...

  • Page 22

    Instrument and control functions 3-8 3 eau3942a multi-function meter unit warning ewa12422 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. Changing settings while riding can distract the operator and increase the risk of an accident. The multi-function...

  • Page 23

    Instrument and control functions 3-9 3 notice eca10031 do not operate the engine in the ta- chometer red zone. Red zone: 12000 r/min and above clock the clock displays when the key is turned to “on”. In addition, the clock can be displayed for 10 seconds by pushing the “select” button when the main ...

  • Page 24

    Instrument and control functions 3-10 3 fuel meter the fuel meter indicates the amount of fuel in the fuel tank. The display seg- ments of the fuel meter disappear to- wards “e” (empty) as the fuel level decreases. When the last segment on the left starts flashing, refuel as soon as possible. Tip th...

  • Page 25

    Instrument and control functions 3-11 3 ● when the key is turned to “on”, the coolant temperature is auto- matically displayed, even if the air intake temperature was displayed prior to turning the key to “off”. ● when the air intake temperature display is selected, “a” is displayed for one second, ...

  • Page 26

    Instrument and control functions 3-12 3 lcd and tachometer brightness control mode this function allows you to adjust the brightness of the lcd and the tachom- eter panel and needle to suit the out- side lighting conditions. To set the brightness 1. Turn the key to “off”. 2. Push and hold the “selec...

  • Page 27

    Instrument and control functions 3-13 3 eau12347 handlebar switches left right eau12380 pass switch “ ” press this switch to flash the head- lights. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-...

  • Page 28

    Instrument and control functions 3-14 3 eau12733 hazard switch “ ” with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehic...

  • Page 29

    Instrument and control functions 3-15 3 eau26823 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a brake lever position adjusting dial. To adjust the distance between the brake ...

  • Page 30

    Instrument and control functions 3-16 3 ● this abs has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the abs is oper- ating. However, special tools are required, so please consult your yamaha dealer when performing this test. Eau13074 fuel tank...

  • Page 31

    Instrument and control functions 3-17 3 eau13221 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueli...

  • Page 32

    Instrument and control functions 3-18 3 or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Eau39451 fuel tank breather/overflow hose fz1-s fz1-sa fz1-sa before operating the motorcycle: ● check the fuel tank breather/over- flow hose connection....

  • Page 33

    Instrument and control functions 3-19 3 eau13444 catalytic converters this vehicle is equipped with catalytic converters in the exhaust system. Warning ewa10861 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: ● do not park the vehicle near possible fire hazards such a...

  • Page 34

    Instrument and control functions 3-20 3 2. Remove the key. Rider seat to remove the rider seat 1. Remove the passenger seat. 2. Push the rider seat lock lever, lo- cated under the back of the rider seat, to the right as shown, and then pull the seat off. To install the rider seat 1. Insert the proje...

  • Page 35

    Instrument and control functions 3-21 3 eau14413 storage compartment this storage compartment is designed to hold an optional genuine yamaha cyclelok. (other locks may not fit.) when placing a cyclelok in the stor- age compartment, securely fasten it with the straps. When the cyclelok is not in the ...

  • Page 36

    Instrument and control functions 3-22 3 spring preload to increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di- rection (a). To decrease the spring pre- load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direct...

  • Page 37

    Instrument and control functions 3-23 3 compression damping force the compression damping force is ad- justed on the left front fork leg only. To increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw in direction (a). To decrease the com- press...

  • Page 38

    Instrument and control functions 3-24 3 eau39343 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring and a rebound damping force adjusting screw. Notice eca10101 to avoid damaging the mechanism, do not attempt to turn beyond the maxim...

  • Page 39

    Instrument and control functions 3-25 3 tip to obtain a precise adjustment, it is ad- visable to check the actual total number of clicks or turns of the damping force adjusting mechanism. This adjustment range may not exactly match the spec- ifications listed due to small differences in production. ...

  • Page 40

    Instrument and control functions 3-26 3 eau41940 exup system this model is equipped with yamaha’s exup (exhaust ultimate power valve) system. This system boosts engine power by means of a valve that regu- lates the diameter of the exhaust pipe. The exup system valve is constantly adjusted in accorda...

  • Page 41

    Instrument and control functions 3-27 3 eau44901 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 42

    Instrument and control functions 3-28 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 43

    For your safety – pre-operation checks 4-1 4 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 44

    For your safety – pre-operation checks 4-2 4 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 45

    For your safety – pre-operation checks 4-3 4 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 46

    Operation and important riding points 5-1 5 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 47

    Operation and important riding points 5-2 5 notice eca11831 if a warning or indicator light does not go off, see page 3-4 for the corre- sponding warning and indicator light circuit check. 2. Shift the transmission into the neu- tral position. (see page 5-3.) the neutral indicator light should come ...

  • Page 48

    Operation and important riding points 5-3 5 eau16671 shifting shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il- lustration. Tip to shift the transmission into the neu- tral position, press...

  • Page 49

    Operation and important riding points 5-4 5 eau16841 engine break-in there is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow- ing material carefully. Since the engine is brand new, do not put an ex...

  • Page 50

    Periodic maintenance and adjustment 6-1 6 eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 51

    Periodic maintenance and adjustment 6-2 6 eau1770a periodic maintenance and lubrication chart tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the mainte...

  • Page 52

    Periodic maintenance and adjustment 6-3 6 8 * brake hoses • check for cracks or damage. √ √ √ √ √ • replace. Every 4 years 9 * wheels • check runout and for damage. √ √ √ √ 10 * tires • check tread depth and for dam- age. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ ...

  • Page 53

    Periodic maintenance and adjustment 6-4 6 18 clutch lever pivot shaft • lubricate with lithium-soap-based grease. √ √ √ √ √ 19 shift pedal pivot shaft • lubricate with lithium-soap-based grease. √ √ √ √ √ 20 sidestand, center- stand • check operation. • lubricate. √ √ √ √ √ 21 * sidestand switch • c...

  • Page 54

    Periodic maintenance and adjustment 6-5 6 eau18680 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 55

    Periodic maintenance and adjustment 6-6 6 • replace the brake hoses every four years and if cracked or damaged. U3c3e3e0.Book page 6 thursday, july 10, 2008 2:03 pm.

  • Page 56

    Periodic maintenance and adjustment 6-7 6 eau18771 removing and installing pan- els the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau40030 panels a and b to remove one ...

  • Page 57

    Periodic maintenance and adjustment 6-8 6 to install the panel place the panel in the original position, and then install the screw. Fz1-s fz1-sa eau19652 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Si...

  • Page 58

    Periodic maintenance and adjustment 6-9 6 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug...

  • Page 59

    Periodic maintenance and adjustment 6-10 6 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Place the vehicle on a level sur- face. 2. ...

  • Page 60

    Periodic maintenance and adjustment 6-11 6 tip make sure that the o-ring is properly seated. 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 8. Install the engine oil drain bolt, and then tighten it to the specified...

  • Page 61

    Periodic maintenance and adjustment 6-12 6 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. Tip after the engine is started, the engine oil level warning light should go off...

  • Page 62

    Periodic maintenance and adjustment 6-13 6 3. If the coolant is at or below the minimum level mark, remove pan- el c. (see page 6-7.) 4. Remove the reservoir cap, add coolant to the maximum level mark, and then install the reservoir cap. Warning! Remove only the coolant reservoir cap. Never attempt ...

  • Page 63

    Periodic maintenance and adjustment 6-14 6 eau40053 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty ...

  • Page 64

    Periodic maintenance and adjustment 6-15 6 8. Insert a new air filter element into the air filter case. Notice: make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/o...

  • Page 65

    Periodic maintenance and adjustment 6-16 6 14. Install the rider seat. Eau34301 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm bef...

  • Page 66

    Periodic maintenance and adjustment 6-17 6 eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valve ...

  • Page 67

    Periodic maintenance and adjustment 6-18 6 warning ewa10511 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fr...

  • Page 68

    Periodic maintenance and adjustment 6-19 6 this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10481 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle may be different, which could lead t...

  • Page 69

    Periodic maintenance and adjustment 6-20 6 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage i...

  • Page 70

    Periodic maintenance and adjustment 6-21 6 eau36501 rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, have a yamaha dealer ad- just the brake light switch. E...

  • Page 71

    Periodic maintenance and adjustment 6-22 6 eau43111 checking the brake fluid level front brake rear brake (fz1-s) rear brake (fz1-sa) insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the ...

  • Page 72

    Periodic maintenance and adjustment 6-23 6 ● as the brake pads wear, it is nor- mal for the brake fluid level to grad- ually go down. However, if the brake fluid level goes down sud- denly, have a yamaha dealer check the cause. Eau22731 changing the brake fluid have a yamaha dealer change the brake ...

  • Page 73

    Periodic maintenance and adjustment 6-24 6 5. If the drive chain slack is incorrect, adjust it as follows. Eau34313 to adjust the drive chain slack 1. Loosen the axle nut and the lock- nut on each side of the swingarm. 2. To tighten the drive chain, turn the drive chain slack adjusting bolt on each ...

  • Page 74

    Periodic maintenance and adjustment 6-25 6 may contain substances that could damage the o-rings. [eca11111] eau23101 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be l...

  • Page 75

    Periodic maintenance and adjustment 6-26 6 eau44271 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau23142 checking and lubricating the brake and clutch lev...

  • Page 76

    Periodic maintenance and adjustment 6-27 6 eau23213 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. Warning ewa10741 if t...

  • Page 77

    Periodic maintenance and adjustment 6-28 6 eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner tubes for scratches, damage and ...

  • Page 78

    Periodic maintenance and adjustment 6-29 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha de...

  • Page 79

    Periodic maintenance and adjustment 6-30 6 battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. Notice eca16520 to charge a vrla (valve regulated lead acid) battery, a special (con- stant-voltage) battery charger is re- quired. Using a conventional...

  • Page 80

    Periodic maintenance and adjustment 6-31 6 fz1-sa fz1-s fz1-sa if a fuse is blown, replace it as follows. Tip include steps 2 and 6 only for the fuel injection system fuse. 1. Turn the key to “off” and turn off the electrical circuit in question. 1. Main fuse 2. Fuse box 3. Fuel injection system fus...

  • Page 81

    Periodic maintenance and adjustment 6-32 6 2. Unhook the battery band, and then remove the battery cover. 3. Remove the blown fuse, and then install a new fuse of the specified amperage. Warning! Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam- age to th...

  • Page 82

    Periodic maintenance and adjustment 6-33 6 eau23932 replacing a headlight bulb this model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part of the ...

  • Page 83

    Periodic maintenance and adjustment 6-34 6 eau24114 replacing the tail/brake light bulb 1. Remove the passenger seat. (see page 3-19.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise. 4. I...

  • Page 84

    Periodic maintenance and adjustment 6-35 6 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. Eau27013 replacing an auxiliary light ...

  • Page 85

    Periodic maintenance and adjustment 6-36 6 eau44790 front wheel (fz1-s) warning ewa14840 for the abs model, have a yamaha dealer remove and install the wheel. Eau40061 to remove the front wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1...

  • Page 86

    Periodic maintenance and adjustment 6-37 6 4. Install the brake hose holder on each side by installing the bolt and nut. 5. Take the vehicle off the center- stand so that the front wheel is on the ground. 6. Tighten the wheel axle, the front wheel axle pinch bolt, and the brake caliper bolts to the ...

  • Page 87

    Periodic maintenance and adjustment 6-38 6 eau39411 to install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the wheel axle from the left-hand side. Tip ● make sure that the slot in the brake caliper bracket is fit over the retain- er on the swingarm. ● make sure t...

  • Page 88

    Periodic maintenance and adjustment 6-39 6 heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. U3c3e3e0.Book page 39 thursday, july 10, 2008 2:03 pm.

  • Page 89

    Periodic maintenance and adjustment 6-40 6 eau42501 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 90

    Periodic maintenance and adjustment 6-41 6 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place a...

  • Page 91: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 92: Motorcycle Care And Storage

    Motorcycle care and storage 7-2 7 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 93: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 94: Motorcycle Care And Storage

    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 95: Specifications

    Specifications 8-1 8 dimensions: overall length: 2140 mm (84.3 in) overall width: 770 mm (30.3 in) overall height: 1205 mm (47.4 in) seat height: 815 mm (32.1 in) wheelbase: 1460 mm (57.5 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3000 mm (118.1 in) weight: with oil and fuel: fz1...

  • Page 96: Specifications

    Specifications 8-2 8 gear ratio: 1st: 38/15 (2.533) 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 27/20 (1.350) 6th: 29/24 (1.208) chassis: frame type: diamond caster angle: 25.00 ° trail: 109.0 mm (4.29 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: du...

  • Page 97: Specifications

    Specifications 8-3 8 wheel travel: 130.0 mm (5.12 in) electrical system: ignition system: tci (digital) charging system: ac magneto battery: model: ytz14s voltage, capacity: 12 v, 11.2 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55.0 w × 2 tail/brake...

  • Page 98: Consumer Information

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 99: Consumer Information

    Consumer information 9-2 9 eau26470 model label the model label is affixed to the frame under the rider seat. (see page 3-19.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label u3c3e3e0.Book page...

  • Page 100: Index

    Index a abs (for abs models) .......................... 3-15 abs warning light (for abs models) ....... 3-7 air filter element, replacing ................... 6-14 anti-theft alarm (optional)...................... 3-12 auxiliary light bulb, replacing ................ 6-35 b battery......................

  • Page 101: Index

    Index troubleshooting .................................... 6-38 troubleshooting charts ......................... 6-40 turn signal indicator lights ...................... 3-4 turn signal light bulb, replacing ............ 6-34 turn signal switch ................................. 3-13 v valve clearanc...

  • Page 102

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 103

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 104

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2008.07-0.3 ×1 cr (e) dic183.