Yamaha FAZER FZ1-S Owner's Manual

Manual is about: 2008 Motorcycle

Summary of FAZER FZ1-S

  • Page 1

    3c3-28199-eb fz1-s owner’s manual.

  • Page 2

    Eau26943 declaration of conformity we company: moric co., ltd. Address: 1450-6 mori mori-machi shuchi-gun shizuoka 437-0292 japan hereby declare that the product: kind of equipment: immobilizer type-designation: 5sl-00 is in compliance with following norm(s) or documents: r&tte directive(1999/5/ec) ...

  • Page 3: Introduction

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the fz1-s, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the...

  • Page 4: Important Manual Information

    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5: Important Manual Information

    Important manual information eau10200 fz1-s owner’s manual ©2006 by yamaha motor co., ltd. 1st edition, august 2006 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U3c3e1e0.Book page 2 monday,...

  • Page 6: Table Of Contents

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7: Table of Contents

    Table of contents replacing a turn signal light bulb ...........................................6-32 replacing the license plate light bulb ...........................................6-33 replacing an auxiliary light bulb ...6-33 front wheel ...................................6-34 rear wheel ..........

  • Page 8: Safety Information

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 9: Safety Information

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 10: Safety Information

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 11: Safety Information

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 12: Description

    Description 2-1 2 eau10410 left view 1. Front fork spring preload adjusting bolt (page 3-18) 2. Front fork compression damping force adjusting screw (page 3-18) 3. Air filter element (page 6-12) 4. Main fuse (page 6-29) 5. Fuel injection system fuse (page 6-29) 6. Storage compartment (page 3-17) 7. ...

  • Page 13: Description

    Description 2-2 2 eau10420 right view 1. Owner’s tool kit (page 6-1) 2. Rider seat lock lever (page 3-16) 3. Fuse box (page 6-29) 4. Battery (page 6-28) 5. Rear brake fluid reservoir (page 6-20) 6. Engine oil filler cap (page 6-8) 7. Front brake fluid reservoir (page 6-20) 8. Front fork rebound damp...

  • Page 14: Description

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-12) 2. Left handlebar switches (page 3-11) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-6) 5. Right handlebar switches (page 3-11) 6. Throttle grip (page 6-15) 7. Brake lever (page 3-13) u3c3e...

  • Page 15: Immobilizer System

    Instrument and control functions 3-1 3 eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 16: Main Switch/steering Lock

    Instrument and control functions 3-2 3 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the c...

  • Page 17: Warning

    Instrument and control functions 3-3 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...

  • Page 18: ”

    Instrument and control functions 3-4 3 eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is in the neutral position. Eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11250 oil level warn...

  • Page 19

    Instrument and control functions 3-5 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...

  • Page 20: ”

    Instrument and control functions 3-6 3 eau11530 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-6 for an explanation of the self...

  • Page 21: Note:

    Instrument and control functions 3-7 3 ● a tachometer (which shows engine speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (which shows the distance traveled since the left...

  • Page 22: Fuel Meter

    Instrument and control functions 3-8 3 4. Push the “select” button, and the minute digits will start flashing. 5. Push the “reset” button to set the minutes. 6. Push the “select” button and then release it to start the clock. Odometer and tripmeter modes push the “select” button to switch the displa...

  • Page 23: Coolant Temperature Mode

    Instrument and control functions 3-9 3 coolant temperature mode the coolant temperature display indi- cates the temperature of the coolant. Push the “reset” button to switch the coolant temperature display to the air intake temperature display. Note: when the coolant temperature display is selected,...

  • Page 24: Note:

    Instrument and control functions 3-10 3 if any of the immobilizer system circuits are defective, the immobilizer system indicator light will flash, and then the display will indicate a two-digit error code. Note: if the display indicates error code 52, this could be caused by transponder in- terfere...

  • Page 25: Anti-Theft Alarm (Optional)

    Instrument and control functions 3-11 3 eau12331 anti-theft alarm (optional) this model can be equipped with an optional anti-theft alarm by a yamaha dealer. Contact a yamaha dealer for more information. Eau12347 handlebar switches left right eau12380 pass switch “ ” press this switch to flash the h...

  • Page 26: Horn Switch “

    Instrument and control functions 3-12 3 position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Se...

  • Page 27: Shift Pedal

    Instrument and control functions 3-13 3 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau26822 brake lever the brake le...

  • Page 28: Fuel Tank Cap

    Instrument and control functions 3-14 3 eau13071 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 29: Caution:

    Instrument and control functions 3-15 3 caution: eca10070 immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. Eau13320 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to int...

  • Page 30: Catalytic Converter

    Instrument and control functions 3-16 3 eau13441 catalytic converter this vehicle is equipped with catalytic converters in the exhaust system. Warning ewa10860 the exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance work. Caution:...

  • Page 31: Note:

    Instrument and control functions 3-17 3 to install the rider seat 1. Insert the projection on the front of the rider seat into the seat holder as shown, and then push the rear of the seat down to lock it in place. 2. Install the passenger seat. Note: make sure that the seats are properly secured bef...

  • Page 32: Adjusting The Front Fork

    Instrument and control functions 3-18 3 when storing the owner’s manual or other documents in the storage com- partment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the motorcycle, be careful not to let any water enter the storage compartment. Eau39332 adjusting...

  • Page 33: Rebound Damping Force

    Instrument and control functions 3-19 3 rebound damping force the rebound damping force is adjusted on the right front fork leg only. To in- crease the rebound damping force and thereby harden the rebound damping, turn the adjusting screw in direction (a). To decrease the rebound damping force and t...

  • Page 34: Note:

    Instrument and control functions 3-20 3 note: although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a prec...

  • Page 35: Rebound Damping Force

    Instrument and control functions 3-21 3 rebound damping force to increase the rebound damping force and thereby harden the rebound damp- ing, turn the adjusting screw in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw in di- recti...

  • Page 36: Luggage Strap Holders

    Instrument and control functions 3-22 3 eau15150 luggage strap holders there is a luggage strap holder on each passenger footrest. Eau41940 exup system this model is equipped with yamaha’s exup (exhaust ultimate power valve) system. This system boosts engine power by means of a valve that regu- late...

  • Page 37: Ly.

    Instrument and control functions 3-23 3 below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau15321 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● i...

  • Page 38: Yes

    Instrument and control functions 3-24 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 39: Pre-Operation Checks

    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 40: Pre-Operation Checks

    Pre-operation checks 4-2 4 eau15605 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-14 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

  • Page 41: Pre-Operation Checks

    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-15, 6-24 control cables • make sure that operation is smooth. • lubricate if necessary. 6-24 drive...

  • Page 42: Warning

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 43: Caution:

    Operation and important riding points 5-2 5 serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt. Caution: eca15395 ● if the oil level warning light flick- ers or remains on after starting, immediately stop the engine, and then check the engine oil level and the vehic...

  • Page 44: Caution:

    Operation and important riding points 5-3 5 caution: eca10260 ● even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running. ...

  • Page 45: Caution:

    Operation and important riding points 5-4 5 caution: eca10301 after 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element re- placed. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep the engine speed out...

  • Page 46: Warning

    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

  • Page 47: Note:

    Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

  • Page 48

    Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...

  • Page 49: Note:

    Periodic maintenance and minor repair 6-4 6 eau18680 note: ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in...

  • Page 50

    Periodic maintenance and minor repair 6-5 6 • every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • replace the brake hoses every four years and if cracked or damaged. U3c3e1e0.Book page 5 monday, september 4, 2006 4:51 pm.

  • Page 51: Removing and Installing Pan-

    Periodic maintenance and minor repair 6-6 6 eau18771 removing and installing pan- els the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau40030 panels a and b to remove on...

  • Page 52: Checking The Spark Plugs

    Periodic maintenance and minor repair 6-7 6 to install the panel place the panel in the original position, and then install the screw. Eau19652 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat an...

  • Page 53: Note:

    Periodic maintenance and minor repair 6-8 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Caution: eca10840 do...

  • Page 54: Note:

    Periodic maintenance and minor repair 6-9 6 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. Note: skip steps 4–6 if the oil filter cartridge is not being replaced. 4. Remove the oil filter cartridge...

  • Page 55: Caution:

    Periodic maintenance and minor repair 6-10 6 7. Install the engine oil drain bolt, and then tighten it to the specified torque. 8. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Caution: eca11620 ● in order to prevent clutch slip- page (since...

  • Page 56: Coolant

    Periodic maintenance and minor repair 6-11 6 eau20070 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Eau40041 to check the coolant level 1. Place the vehicle on the...

  • Page 57: Warning

    Periodic maintenance and minor repair 6-12 6 ● if water has been added to the coolant, have a yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. Warning ewa10380 never attempt to remove the radiator cap when the ...

  • Page 58: Warning

    Periodic maintenance and minor repair 6-13 6 5. Lift the front of the fuel tank, and then tilt it back and away from the air filter case. (do not disconnect the fuel hoses!) warning ewa10410 ● make sure that the fuel tank is well supported. ● do not tilt or pull the fuel tank too much, otherwise the...

  • Page 59: Warning

    Periodic maintenance and minor repair 6-14 6 warning ewa11360 ● before placing the fuel tank in the original position, make sure that the fuel hoses are not dam- aged. If any fuel hose is dam- aged, do not start the engine but have a yamaha dealer replace the hose, otherwise fuel may leak. ● make su...

  • Page 60: Note:

    Periodic maintenance and minor repair 6-15 6 note: if the specified idling speed cannot be obtained as described above, have a yamaha dealer make the adjustment. Eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle gri...

  • Page 61: Tires

    Periodic maintenance and minor repair 6-16 6 eau21771 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each r...

  • Page 62: Tire Inspection

    Periodic maintenance and minor repair 6-17 6 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer re- place the tire immediately. Note: t...

  • Page 63: Warning

    Periodic maintenance and minor repair 6-18 6 warning ewa10600 this motorcycle is fitted with super- high-speed tires. Note the following points in order to make the most ef- ficient use of these tires. ● use only the specified replace- ment tires. Other tires may run the danger of bursting at super ...

  • Page 64: Play

    Periodic maintenance and minor repair 6-19 6 eau22080 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. To increase the clutch lever free play...

  • Page 65: Checking The Front And Rear

    Periodic maintenance and minor repair 6-20 6 eau22390 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau36890 front brake pads each front brake pad is provided with wear ind...

  • Page 66: Note:

    Periodic maintenance and minor repair 6-21 6 before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for we...

  • Page 67: Drive Chain Slack

    Periodic maintenance and minor repair 6-22 6 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau22792 to check the drive chain slack 1. Place the motorcycle on the cen- terstand. 2. Shift the transmission into the neu- tral position. 3. ...

  • Page 68: Cleaning and Lubricating The

    Periodic maintenance and minor repair 6-23 6 eau23022 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet are...

  • Page 69: Cables

    Periodic maintenance and minor repair 6-24 6 eau23100 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not mov...

  • Page 70: Brake and Clutch Levers

    Periodic maintenance and minor repair 6-25 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: lithiu...

  • Page 71: Centerstand and Sidestand

    Periodic maintenance and minor repair 6-26 6 eau23211 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. Warning ewa10740 if...

  • Page 72: Checking The Steering

    Periodic maintenance and minor repair 6-27 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

  • Page 73: Battery

    Periodic maintenance and minor repair 6-28 6 eau33650 battery this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. Warning ewa10760 ● electrolyte is poisonous and dangerous since it con...

  • Page 74: Er, Have A Yamaha Dealer

    Periodic maintenance and minor repair 6-29 6 if you do not have access to a sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau43010 replacing the fuses the main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits...

  • Page 75: Caution:

    Periodic maintenance and minor repair 6-30 6 3. Remove the blown fuse, and then install a new fuse of the specified amperage. Caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 4. Turn the...

  • Page 76: Replacing A Headlight Bulb

    Periodic maintenance and minor repair 6-31 6 eau23930 replacing a headlight bulb this model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Disconnect the headlight coupler, and then remove the bulb cover. 2. Unhook the headlight bulb holder, and the...

  • Page 77: Bulb

    Periodic maintenance and minor repair 6-32 6 4. Install the headlight bulb cover, and then connect the coupler. 5. Have a yamaha dealer adjust the headlight beam if necessary. Eau24112 replacing the tail/brake light bulb 1. Remove the passenger seat. (see page 3-16.) 2. Remove the socket (together w...

  • Page 78: Replacing The License Plate

    Periodic maintenance and minor repair 6-33 6 eau24310 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the...

  • Page 79: Front Wheel

    Periodic maintenance and minor repair 6-34 6 5. Install the auxiliary light socket (to- gether with the bulb) by pushing it in and turning it clockwise. 6. Install the panel. Eau24360 front wheel eau40060 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service th...

  • Page 80: To Install The Front Wheel

    Periodic maintenance and minor repair 6-35 6 eau40070 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Install the brake caliper on each side by installing the bolts. Note: make sure that there is enough space between the brake pads before install- ...

  • Page 81: Note:

    Periodic maintenance and minor repair 6-36 6 3. Remove the axle nut. 4. Loosen the locknut on each side of the swingarm. 5. Turn the drive chain slack adjust- ing bolts fully in direction (a) and push the wheel forward. 6. Remove the drive chain from the rear sprocket. Note: ● if the drive chain is ...

  • Page 82: Troubleshooting

    Periodic maintenance and minor repair 6-37 6 eau25870 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and ...

  • Page 83: Troubleshooting Charts

    Periodic maintenance and minor repair 6-38 6 eau42500 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

  • Page 84: Engine Overheating

    Periodic maintenance and minor repair 6-39 6 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place...

  • Page 85: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau37833 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compoun...

  • Page 86: Motorcycle Care And Storage

    Motorcycle care and storage 7-2 7 cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar- eas: sea...

  • Page 87: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it. Warning ewa11130 ● make sure that there is ...

  • Page 88: Motorcycle Care And Storage

    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 89: Specifications

    Specifications 8-1 8 dimensions: overall length: 2140 mm (84.3 in) overall width: 770 mm (30.3 in) overall height: 1205 mm (47.4 in) seat height: 815 mm (32.1 in) wheelbase: 1460 mm (57.5 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3000 mm (118.1 in) weight: with oil and fuel: 220...

  • Page 90: Specifications

    Specifications 8-2 8 gear ratio: 1st: 38/15 (2.533) 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 27/20 (1.350) 6th: 29/24 (1.208) chassis: frame type: diamond caster angle: 25.00 ° trail: 109.0 mm (4.29 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: mi...

  • Page 91: Specifications

    Specifications 8-3 8 electrical system: ignition system: transistorized coil ignition (digital) charging system: ac magneto battery: model: ytz14s voltage, capacity: 12 v, 11.2 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55.0 w × 2 tail/brake light: ...

  • Page 92: Consumer Information

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 93: Consumer Information

    Consumer information 9-2 9 eau26470 model label the model label is affixed to the frame under the rider seat. (see page 3-16.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label u3c3e1e0.Book page...

  • Page 94: Index

    Index a air filter element, replacing ................... 6-12 anti-theft alarm (optional)...................... 3-11 auxiliary light bulb, replacing ................ 6-33 b battery................................................... 6-28 brake and clutch levers, checking and lubricating ...............

  • Page 95: Index

    Index troubleshooting charts ......................... 6-38 turn signal indicator lights ...................... 3-3 turn signal light bulb, replacing ............ 6-32 turn signal switch ................................. 3-11 v valve clearance .................................... 6-15 vehicle identi...

  • Page 96

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 97

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 98

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2006.10-0.3 ×1 cr (e).