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Yamaha FAZER FZS600 Owner's Manual

Other manuals for FAZER FZS600: Owner's Manual, Owner's Manual
Manual is about: FAZER 2001

Summary of FAZER FZS600

  • Page 1

    5dm-28199-e3 fzs600 fzs600sp owner’s manual.

  • Page 2: Introduction

    Eau00001 introduction welcome to the yamaha world of motorcycling! As the owner of a fzs600/fzs600sp, you are benefiting from yamaha’s vast experi- ence in and newest technology for the design and the manufacture of high-quality products, which have earned yamaha a reputation for dependability. Plea...

  • Page 3: Important Manual Information

    Eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is in- volved! Warning failure to follow warning instructions could result in severe injury or death...

  • Page 4: Important Manual Information

    Important manual information ew000002 warning @ please read this manual carefully and completely before operating this motorcycle. @ e_5dm_info0.Fm page 2 saturday, october 16, 1999 1:43 pm.

  • Page 5: Important Manual Information

    Important manual information eau00008 fzs600/fzs600sp owner’s manual © 1999 by yamaha motor co., ltd. 1st edition, september 1999 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. E_5dm_info0.Fm...

  • Page 6: Table of Contents

    Table of contents 1 give safety the right of way 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00...

  • Page 7

    E_5dm_toc0.Fm page 2 saturday, october 16, 1999 1:44 pm.

  • Page 8: Give Safety The Right of Way

    1 give safety the right of way give safety the right of way................................................. 1-1 e_5dm_labeltoc.Fm page 1 saturday, october 16, 1999 1:44 pm.

  • Page 9: Give Safety The Right of Way

    1 1-1 eau00021 1- give safety the right of way motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and mainten...

  • Page 10: Description

    2 description left view ............................................................................................. 2-1 right view........................................................................................... 2-2 controls/instruments ......................................................

  • Page 11: Description

    2-1 2 eau00026 2- description left view 1. Front fork spring preload adjusting bolt (page 3-16) 2. Starter (choke) “ ” (page 3-14) 3. Air filter (page 6-15) 4. Fuses (page 6-33) 5. Storage compartment (page 3-15) 6. Grab bar 7. Luggage strap holder (page 3-17) 8. Seat lock (page 3-14) 9. Rear shock ...

  • Page 12: Description

    Description 2-2 2 right view 11. Luggage strap holder (page 3-17) 12. Tool kit (page 6-1) 13. Grab bar 14. Rear brake fluid master cylinder (page 6-26) 15. Radiator cap (page 6-14) 16. Front brake fluid master cylinder (page 6-25) 17. Oil level check window (page 6-9) 18. Rear brake pedal (page 3-11...

  • Page 13: Description

    Description 2-3 2 controls/instruments 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-9) 3. Speedometer (page 3-6) 4. Main switch (page 3-1) 5. Tachometer (page 3-7) 6. Fuel gauge (page 3-8) 7. Right handlebar switches (page 3-10) 8. Front brake lever (page 3-11) 9. Throttle grip (pa...

  • Page 14

    3 instrument and control functions main switch/steering lock .....................................3-1 indicator lights ......................................................3-3 oil level indicator circuit check..............................3-4 fuel indicator circuit check ..............................

  • Page 15

    3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch controls the ignition and lighting systems. Its operation is described below. Eau00036 on electrical circuits are switched on. The engine can be started. The key cannot be removed in this position. ...

  • Page 16

    Instrument and control functions 3-2 3 eau03013 (parking) the steering is locked in this position, and the taillights and auxiliary light come on but all other circuits are off. The key can be removed in this posi- tion. To use the parking position, first lock the steering, then turn the key to “ ”....

  • Page 17

    Instrument and control functions 3-3 3 eau00056 indicator lights eau00058 turn indicator lights “ ” “ ” the corresponding indicator flashes when the turn switch is moved to the left or right. Eau00061 neutral indicator light “ ” this indicator comes on when the transmission is in neutral. Eau00063 h...

  • Page 18

    Instrument and control functions 3-4 3 eau00071 oil level indicator circuit check cb-48e turn the main switch to “on” and the engine stop switch to “ ”. Oil level indicator light does not come on. Oil level indicator light comes on. Check engine oil level. Oil level indicator light comes on. Oil lev...

  • Page 19

    Instrument and control functions 3-5 3 eau00085 fuel indicator circuit check cb-46e turn the main switch to “on” and the engine stop switch to “ ”. Fuel indicator light does not come on. Fuel indicator light comes on. Check the fuel level. Fuel indicator light comes on. Fuel indicator light does not...

  • Page 20

    Instrument and control functions 3-6 3 eau03028* speedometer this speedometer is equipped with: ● an odometer ● two tripmeters ● a clock odometer and tripmeter modes when set to “odo”, the motorcycle’s total mileage is indicated. When set to “trip 1” or “trip 2”, the motorcycle’s mileage since the t...

  • Page 21

    Instrument and control functions 3-7 3 eau00101 tachometer this model is equipped with an electric tachometer so the rider can monitor the engine speed and keep it within the ideal power range. Ec000003 caution: @ do not operate in the red zone. Red zone: 12,500 r/min and above @ eau01322* diagnosis...

  • Page 22

    Instrument and control functions 3-8 3 eau00109 antitheft alarm (optional) an antitheft alarm can be equipped to this motorcycle. Consult your yamaha dealer to obtain and install the alarm. Eau00110 fuel gauge this model is equipped with an electric fuel gauge so the rider can monitor the fuel level...

  • Page 23

    Instrument and control functions 3-9 3 eau00118 handlebar switches eau00120 pass switch “pass” press the switch to operate the passing light. Eau00121 dimmer switch turn the switch to “ ” for the high beam and to “ ” for the low beam. Eau00127 turn signal switch to signal a right-hand turn, push the...

  • Page 24

    Instrument and control functions 3-10 3 eau00138 engine stop switch the engine stop switch is a safety de- vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. Turn the switch to “ ” to start the en- gine. In case of emergency, turn the swit...

  • Page 25

    Instrument and control functions 3-11 3 eau00157 shift pedal this motorcycle is equipped with a con- stant-mesh 6-speed transmission. The shift pedal is located on the left side of the engine and is used in com- bination with the clutch when shifting. Eau00161 front brake lever the front brake lever...

  • Page 26

    Instrument and control functions 3-12 3 eau02935 fuel tank cap to open open the lock cover. Insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be opened. To close push the tank cap into position with the key inserted. To remove the key, turn it counterclockwise ...

  • Page 27

    Instrument and control functions 3-13 3 eau01183 fuel make sure there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown in the illustra- tion. Ew000130 warning @ do not overfill the fuel tank. Avoid spilling fuel on the hot engine. Do not fill the fuel tank...

  • Page 28

    Instrument and control functions 3-14 3 eau02976 starter (choke) “ ” starting a cold engine requires a richer air-fuel mixture. A separate starter cir- cuit supplies this mixture. Move in direction a to turn on the starter (choke). Move in direction b to turn off the starter (choke). Eau01319 seat t...

  • Page 29

    Instrument and control functions 3-15 3 eau00263 helmet holder the helmet holder is under the seat. Remove the seat and hook the helmet on the helmet holder. Then, reinstall the seat and lock it. Ew000030 warning @ never ride with a helmet in the hel- met holder. The helmet may hit ob- jects, causin...

  • Page 30

    Instrument and control functions 3-16 3 eau00285 front fork adjustment this front fork is equipped with spring preload adjusting bolts. Ew000037 warning @ each fork leg must be set to the same pressure. Uneven setting can cause poor handling and loss of sta- bility. @ adjust spring preload as follow...

  • Page 31

    Instrument and control functions 3-17 3 eau00295 rear shock absorber adjustment this shock absorber is equipped with a spring preload adjusting ring. Adjust spring preload as follows. Turn the ad- justing ring in direction a to increase spring preload and in direction b to de- crease spring preload....

  • Page 32

    Instrument and control functions 3-18 3 eau00330 sidestand this model is equipped with an ignition circuit cut-off system. The motorcycle must not be ridden when the sidestand is down. The sidestand is located on the left side of the frame. (refer to page 5-1 for an explanation of this sys- tem.) ew...

  • Page 33

    Instrument and control functions 3-19 3 eau00332 sidestand/clutch switch operation check check the operation of the sidestand switch and clutch switch against the in- formation below. Ew000046 warning @ ● be sure to use the centerstand during this inspection. ● if improper operation is noted, consul...

  • Page 34: Pre-Operation Checks

    4 pre-operation checks pre-operation check list...................................................................... 4-1 e_5dm_preoptoc.Fm page 1 saturday, october 16, 1999 1:46 pm.

  • Page 35: Pre-Operation Checks

    4-1 4 eau01114 4- pre-operation checks owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of t...

  • Page 36: Pre-Operation Checks

    Pre-operation checks 4-2 4 note: pre-operation checks should be made each time the motorcycle is used. Such an inspection can be thoroughly accom- plished in a very short time; and the added safety it assures is more than worth the time involved. Warning if any item in the pre-operation check is not...

  • Page 37

    E_5dm_preop.Fm page 3 saturday, october 16, 1999 1:46 pm.

  • Page 38

    5 operation and important riding points starting the engine............................................................................. 5-1 starting a warm engine ...................................................................... 5-4 shifting .......................................................

  • Page 39

    5-1 5 eau00372 5- operation and important riding points eau00373 warning @ ● before riding this motorcycle, become thoroughly familiar with all operating controls and their functions. Consult a yamaha dealer regarding any control or function that you do not thoroughly understand. ● never start your ...

  • Page 40

    Operation and important riding points 5-2 5 cf-28e turn the main switch to “on” and the engine stop switch to “ ”. If transmission is in neutral and sidestand is down, push the start switch. Engine will start. Retract the sidestand and put transmission in gear. If transmission is in gear and sidesta...

  • Page 41

    Operation and important riding points 5-3 5 1. Turn the main switch to “on” and the engine stop switch to “ ”. Ec000035 caution: @ if the fuel indicator light comes on, check the fuel level. If necessary, fill the tank with fuel. @ 2. Shift the transmission into neutral. Note: @ when the transmissio...

  • Page 42

    Operation and important riding points 5-4 5 eau01258 starting a warm engine the starter (choke) is not required when the engine is warm. Ec000046 caution: @ see the “engine break-in” section prior to operating the motorcycle for the first time. @ eau00423 shifting the transmission lets you control t...

  • Page 43

    Operation and important riding points 5-5 5 eau02937 recommended shift points (for switzerland only) the recommended shift points are shown in the table below. Cf-26e note: @ when shifting two gears down from 5th to 3rd, bring your motorcycle to a speed of 35 km/h. @ eau00424 tips for reducing fuel ...

  • Page 44

    Operation and important riding points 5-6 5 eau01329 0 ~ 1,000 km avoid operation above 5,000 r/min. 1,000 ~ 1,600 km avoid cruising speeds in excess of 6,000 r/min. Ec000052 caution: @ after 1,000 km of operation, be sure to replace the engine oil and oil fil- ter. @ 1,600 km and beyond proceed wit...

  • Page 45

    E_5dm_operation.Fm page 7 saturday, october 16, 1999 1:46 pm.

  • Page 46

    6 periodic maintenance and minor repair tool kit...................................................................6-1 periodic maintenance and lubrication...................6-2 panel removal and installation ..............................6-5 panel a, c..................................................

  • Page 47

    6-1 6 eau00462 6- periodic maintenance and minor repair eau00464 periodic inspection, adjustment and lu- brication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motorcycle owner. The maintenance and lubrication schedule chart should be ...

  • Page 48

    Periodic maintenance and minor repair 6-2 6 eau00473 periodic maintenance and lubrication cp-01e no. Item checks and maintenance jobs initial (1,000 km) every 6,000 km or 6 months (whichever comes first) 12,000 km or 12 months (whichever comes first) 1 * fuel line • check fuel hoses for cracks or da...

  • Page 49

    Periodic maintenance and minor repair 6-3 6 11 * wheel bearings • check bearing for looseness or damage. • replace if necessary. √ √ 12 * swingarm • check swingarm pivoting point for play. • correct if necessary. • lubricate with molybdenum disulfide grease every 24,000 km or 24 months (whichever co...

  • Page 50

    Periodic maintenance and minor repair 6-4 6 * since these items require special tools, data and technical skills, they should be serviced by a yamaha dealer. Eau02970 note: @ ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake system • wh...

  • Page 51

    Periodic maintenance and minor repair 6-5 6 eau01122 panel removal and installation the panels illustrated need to be re- moved to perform some of the mainte- nance described in this chapter. Refer to this section each time a panel has to be removed or reinstalled. Eau00491 panel a, c to remove remo...

  • Page 52

    Periodic maintenance and minor repair 6-6 6 eau01315 panel b to remove remove the screws. To install place the panel in the original position and install the screws. 1. Panel c 2. Bolt 1. Panel b 2. Screw ( × 3) e_5dm_periodic.Fm page 6 saturday, october 16, 1999 1:47 pm.

  • Page 53

    Periodic maintenance and minor repair 6-7 6 eau01485* spark plugs removal 1. Remove the spark plug caps. 2. Use the spark plug wrench in the tool kit to remove the spark plugs as shown. Inspection the spark plug is an important engine component and is easy to inspect. The condition of the spark plug...

  • Page 54

    Periodic maintenance and minor repair 6-8 6 installation 1. Measure the electrode gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion. 2. Clean the gasket surface. Wipe off any grime from the threads. 3. Install the spark plug and tighten it to the specified torque...

  • Page 55

    Periodic maintenance and minor repair 6-9 6 eau01717 engine oil oil level inspection 1. Place the motorcycle on the cen- terstand. Warm up the engine for several minutes. Note: @ be sure the motorcycle is positioned straight up when checking the oil level. A slight tilt toward the side can result in...

  • Page 56

    Periodic maintenance and minor repair 6-10 6 3. Remove the drain bolt and drain the oil. Note: @ when draining the engine oil, use a funnel or similar device to keep oil away from the exhaust pipe. @ 4. Remove the oil filter by using an oil filter wrench. Note: @ an oil filter wrench is available at...

  • Page 57

    Periodic maintenance and minor repair 6-11 6 7. Install the new oil filter and tighten it to the specified torque with an oil filter wrench. Note: @ when installing the oil filter, tighten it to the proper torque by using a torque wrench. @ 8. Fill the engine with sufficient oil to reach the specifi...

  • Page 58

    Periodic maintenance and minor repair 6-12 6 eau01718 cooling system 1. Remove panel a. (see page 6-5 for panel removal and installation procedures.) 2. Check the coolant level in the res- ervoir tank when the engine is cold as the coolant level will vary with engine temperature. The coolant level s...

  • Page 59

    Periodic maintenance and minor repair 6-13 6 eau01719* changing the coolant 1. Place the motorcycle on the cen- terstand. 2. Remove the seat. 3. Remove the fuel tank bolts. 4. Lift the fuel tank upward and turn the fuel cock to “off”. 5. Disconnect the fuel level sensor connector. 6. Pull the hose o...

  • Page 60

    Periodic maintenance and minor repair 6-14 6 ew000067 warning @ do not remove the radiator cap when the engine is hot. @ 10. Remove the coolant reservoir tank cap. 11. Remove the radiator overflow hose from the top of the radiator. 12. Remove the hose holder from the frame. 13. Pull the hose all the...

  • Page 61

    Periodic maintenance and minor repair 6-15 6 15. Replace the coolant drain bolt washer if it is damaged and tighten the coolant drain bolt to the speci- fied torque. 16. Install the radiator overflow hose. Make sure it is properly routed. 17. Pour the recommended coolant into the radiator until it i...

  • Page 62

    Periodic maintenance and minor repair 6-16 6 4. Remove the rubber cover from its holders by pushing it downward. Then pull it upward and back as shown, away from the air filter case. 5. Remove the screws holding the air filter case cover. 1. Rubber cover 2. Holder 1. Air filter case cover 2. Screw (...

  • Page 63

    Periodic maintenance and minor repair 6-17 6 6. Pull out the air filter element. 7. Tap the air filter element lightly to remove most of the dust and dirt. Blow out the remaining dirt with compressed air from the mesh side of the air filter element. If it is damaged, replace it. 8. Install by revers...

  • Page 64

    Periodic maintenance and minor repair 6-18 6 eau00630 carburetor adjustment the carburetors are important parts of the engine and require very sophisti- cated adjustment. Most adjustments should be left to a yamaha dealer who has the professional knowledge and experience to do so. However, the idle ...

  • Page 65

    Periodic maintenance and minor repair 6-19 6 eau00635 throttle cable free play inspection there should be a free play of 3 ~ 5 mm at the throttle grip. If the free play is incorrect, ask a yamaha dealer to make this adjustment. Eau00637 valve clearance adjustment the correct valve clearance changes ...

  • Page 66

    Periodic maintenance and minor repair 6-20 6 ce-33e ew000083 warning @ proper loading of your motorcycle is important for several characteris- tics of your motorcycle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heaviest ite...

  • Page 67

    Periodic maintenance and minor repair 6-21 6 ew000095 warning @ operating the motorcycle with ex- cessively worn tires decrease riding stability and can lead to loss of con- trol. Have excessively worn tires re- placed by a yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacem...

  • Page 68

    Periodic maintenance and minor repair 6-22 6 ce-10e ce-12e eau00684 warning @ this motorcycle is fitted with super high-speed running tires. The fol- lowing points must be observed in order for you to make fully effective use of these tires. ● never fail to use the specified tires in tire replacemen...

  • Page 69

    Periodic maintenance and minor repair 6-23 6 eau00692 clutch lever free play adjustment the clutch lever free play should be ad- justed to 10 ~ 15 mm. If the free play is incorrect, adjust as follows. 1. Loosen the locknut. 2. Turn the adjusting bolt at the clutch lever in direction a to in- crease ...

  • Page 70

    Periodic maintenance and minor repair 6-24 6 ew000109 warning @ a soft or spongy feeling in the brake pedal can indicate the presence of air in the brake system. This air must be removed by bleeding the brake system before the motorcycle is operated. Air in the system will cause greatly diminished b...

  • Page 71

    Periodic maintenance and minor repair 6-25 6 eau01314 checking the front and rear brake pads each brake pad is provided with a wear indicator groove, which allows check- ing the brake pad for wear without dis- assembling the brake. Inspect each wear indicator groove and, as soon as one of them has a...

  • Page 72

    Periodic maintenance and minor repair 6-26 6 ● use only the designated quality brake fluid. Otherwise, the rubber seals may deteriorate, causing leakage and poor brake perfor- mance. ● refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor ...

  • Page 73

    Periodic maintenance and minor repair 6-27 6 eau00745 drive chain slack check note: @ spin the wheel several times and find the tightest position of the chain. Check and/or adjust the chain slack while it’s in this tightest position. @ inspect the drive chain when the motor- cycle is on the centerst...

  • Page 74

    Periodic maintenance and minor repair 6-28 6 eau03006 drive chain lubrication the chain consists of many parts which work with each other. If the chain is not maintained properly, it will wear out quickly. Therefore, the chain must be serviced regularly. This service is es- pecially necessary when r...

  • Page 75

    Periodic maintenance and minor repair 6-29 6 eau02984 brake and shift pedal lubrication lubricate the pivoting parts. Eau02985 brake and clutch lever lubrication lubricate the pivoting parts. Eau02965 center and sidestand lubrication lubricate the pivoting and mating joints. Check to see that the ce...

  • Page 76

    Periodic maintenance and minor repair 6-30 6 eau00790 rear suspension lubrication lubricate the pivoting parts. Eau02939 front fork inspection visual check ew000115 warning @ securely support the motorcycle so there is no danger of it falling over. @ check for scratches or damage on the inner tube a...

  • Page 77

    Periodic maintenance and minor repair 6-31 6 eau00794 steering inspection periodically inspect the condition of the steering. Worn out or loose steering bearings may be dangerous. Place a stand under the engine to raise the front wheel off the ground. Hold the lower end of the front forks and try to...

  • Page 78

    Periodic maintenance and minor repair 6-32 6 ew000116 warning @ battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote: ● external: flush with water. ● internal: drink large quanti- ties of water or mi...

  • Page 79

    Periodic maintenance and minor repair 6-33 6 eau01720* fuse replacement the fuse boxes are located under the seat. If any fuse is blown, turn off the main switch and the switch of the circuit in question. Install a new fuse of speci- fied amperage. Turn on the switches and see if the electrical devi...

  • Page 80

    Periodic maintenance and minor repair 6-34 6 2. Unhook the bulb holder and re- move the defective bulb. Ew000119 warning @ keep flammable products and your hands away from a bulb while it is on, as it is hot. Do not touch a bulb until it cools down. @ 3. Put a new bulb into position and secure it in...

  • Page 81

    Periodic maintenance and minor repair 6-35 6 eau00858 taillight bulb replacement 1. Remove the seat. 2. Remove the tool kit. 3. To remove the socket, turn it coun- terclockwise. 4. To remove the defective bulb, turn it counterclockwise. 5. Push a new bulb into the socket and turn it clockwise. 6. In...

  • Page 82

    Periodic maintenance and minor repair 6-36 6 4. Remove the brake hose holders and calipers. 5. Remove the plastic clamp holding the speed sensor lead to the brake cable. Note: @ do not depress the brake lever when the calipers are off the discs as the brake pads will be forced shut. @ 6. While suppo...

  • Page 83

    Periodic maintenance and minor repair 6-37 6 7. Tighten the wheel axle, pinch bolt and caliper bolts to the specified torques. Eau01318 rear wheel removal ew000122 warning @ ● it is advisable to have a yamaha dealer service the wheel. ● securely support the motor- cycle so there is no danger of it f...

  • Page 84

    Periodic maintenance and minor repair 6-38 6 note: @ ● do not depress the brake pedal when the caliper is off the disc as the brake pads will be forced shut. ● you do not have to disassemble the chain in order to remove or in- stall the rear wheel. @ eau01317 rear wheel installation 1. Install the c...

  • Page 85

    Periodic maintenance and minor repair 6-39 6 eau01008 troubleshooting although yamaha motorcycles receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The ...

  • Page 86

    Periodic maintenance and minor repair 6-40 6 eau02990* troubleshooting chart ew000125 warning @ never check the fuel system while smoking or in the vicinity of an open flame. @ check if there is fuel in the fuel tank. 1. Fuel enough fuel. No fuel. Go to compression check. Supply fuel. Engine doesn’t...

  • Page 87

    Periodic maintenance and minor repair 6-41 6 5. Engine overheating ew000070 warning @ do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Open the radiator cap as follows. Wait until the ...

  • Page 88: Motorcycle Care and Storage

    7 motorcycle care and storage care ................................................................................................... 7-1 storage............................................................................................... 7-4 e_5dm_cleaningtoc.Fm page 1 saturday, october 16, 1999...

  • Page 89: Motorcycle Care and Storage

    7-1 7 eau01516 7- motorcycle care and storage care the exposure of its technology makes a motorcycle charming but also vulner- able. Although high-quality compo- nents are used, they are not all rust-re- sistant. While a rusty exhaust pipe may remain unnoticed on a car, it does look unattractive on ...

  • Page 90: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 eca00010 caution: @ ● avoid using strong acidic wheel cleaners, especially on spoked wheels. If you do use such products for hard-to-remove dirt, do not leave it on any long- er than instructed, then thor- oughly rinse it off with water, immediately dry the area and...

  • Page 91: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 1. Clean your motorcycle with cold water and soap after the engine has cooled down. Eca00012 caution: @ do not use warm water since it in- creases the corrosive action of the salt. @ 2. Be sure to apply a corrosion pro- tection spray on all (even chrome- and nickel-...

  • Page 92: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 eca00013 caution: @ ● apply spray oil and wax spar- ingly and wipe off any excess. ● never apply oil or wax on rub- ber and plastic parts, but treat them with a suitable care prod- uct. ● avoid using abrasive polishing compounds as they wear away the paint. @ note: ...

  • Page 93: Motorcycle Care and Storage

    Motorcycle care and storage 7-5 7 c. Install the spark plug caps onto the spark plugs and place the spark plugs on the cylinder head so that the electrodes are grounded. (this will limit sparking during the next step.) d. Turn the engine over several times with the starter. (this will coat the cylin...

  • Page 94: Specifications

    8 specifications specifications ..................................................................................... 8-1 how to use the conversion table ....................................... 8-5 e_5dm_spectoc.Fm page 1 saturday, october 16, 1999 1:47 pm.

  • Page 95: Specifications

    8-1 8 eau01038 8- specifications specifications cs-01e model fzs600/fzs600sp dimensions overall length 2,080 mm (except for n, sf) 2,175 mm (for n, sf) overall width 710 mm overall height 1,170 mm seat height 790 mm wheelbase 1,415 mm ground clearance 130 mm minimum turning radius 2,900 mm basic wei...

  • Page 96: Specifications

    Specifications 8-2 8 cooling system total amount 1.95 l air filter dry type element fuel type regular unleaded gasoline fuel tank capacity 20 l fuel reserve amount 3.5 l carburetor type × quantity bsr33 × 4 manufacturer mikuni spark plug manufacturer/type except for d, f ngk / cr8e, cr9e or denso / ...

  • Page 97: Specifications

    Specifications 8-3 8 rear type tubeless size 160 / 60 zr17 (69w) manufacturer/ model bridgestone / bt-57r dunlop / d207j metzeler / mez1 michelin / macadam 90x maximum load* 187 kg air pressure (cold tire) up to 90 kg load* front 225 kpa (2.25 kg/cm 2 , 2.25 bar) rear 250 kpa (2.50 kg/cm 2 , 2.50 ba...

  • Page 98: Specifications

    Specifications 8-4 8 electrical system ignition system t.C.I. (digital) charging system type a.C. Magneto standard output 14 v, 18 a @ 5,000 r/min battery type gt12b-4 voltage, capacity 12 v, 10 ah headlight type quartz bulb (halogen) bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 1 12 v...

  • Page 99: Specifications

    Specifications 8-5 8 eau01064 how to use the conversion table cs-02e all specification data in this manual are listed in si and metric units. Use this table to convert metric unit data to imperial unit data. Ex. Metric multiplier imperial **mm × 0.03937 = **in 2 mm × 0.03937 = 0.08 in conversion tab...

  • Page 100: Consumer Information

    9 consumer information identification number records ............................................................. 9-1 key identification number ................................................................... 9-1 vehicle identification number.........................................................

  • Page 101: Consumer Information

    9-1 9 eau01039 9- consumer information eau02944 identification number records record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle ...

  • Page 102: Consumer Information

    Consumer information 9-2 9 eau01050 model label the model label is affixed to the frame under the seat. (see page 3-14 for seat removal procedures.) record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your yamaha dealer. 1. Model ...

  • Page 103: Index

    10- index a air filter ..................................................6-15 antitheft alarm (optional) ..........................3-8 b battery ...................................................6-31 brake and clutch lever lubrication...........6-29 brake and shift pedal lubrication ............6-2...

  • Page 104: Index

    Index p panel a, c ............................................... 6-5 panel b.................................................... 6-6 panel removal and installation ................. 6-5 parking .................................................... 5-6 pass switch ......................................

  • Page 105

    Printed in japan 99 · 10 - 0.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd..