Yamaha FAZER FZS600 Owner's Manual

Other manuals for FAZER FZS600: Owner's Manual, Owner's Manual
Manual is about: FAZER 2001

Summary of FAZER FZS600

  • Page 1

    5rt-28199-e0 printed in japan 2001 . 8 - 0.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd. Fzs600 owner’s manual.

  • Page 2

    E_5gk_consumer.Fm page 11 wednesday, june 13, 2001 1:03 pm.

  • Page 3: Introduction

    Eau03338 introduction welcome to the yamaha world of motorcycling! As the owner of an fzs600, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the...

  • Page 4: Important Manual Information

    Eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Warning failure to follow warning instructions could result in severe injury or death t...

  • Page 5: Important Manual Information

    Important manual information ew000002 warning @ please read this manual carefully and completely before operating this motorcycle. @ e_5rt.Book page 2 wednesday, october 3, 2001 10:55 am.

  • Page 6: Important Manual Information

    Important manual information eau04229 fzs600 owner’s manual ©2001 by yamaha motor co., ltd. 1st edition, july 2001 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. E_5rt.Book page 3 wednesday, ...

  • Page 7: Table of Contents

    Table of contents 1 give safety the right of way 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00...

  • Page 8

    E_5rt.Book page 2 wednesday, october 3, 2001 10:55 am.

  • Page 9: Give Safety The Right of Way

    Give safety the right of way 1 give safety the right of way ................................................ 1-1 e_5rt.Book page 1 wednesday, october 3, 2001 10:55 am.

  • Page 10: Give Safety The Right of Way

    1 1-1 eau00021 1- give safety the right of way motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and mainten...

  • Page 11: Description

    Description 2 left view ............................................................................................. 2-1 right view........................................................................................... 2-2 controls and instruments ..................................................

  • Page 12: Description

    2-1 2 eau00026 2- description left view 1. Front fork spring preload adjusting bolt (page 3-13) 2. Starter (choke) lever (page 3-12) 3. Air filter element (page 6-17) 4. Fuses (page 6-36) 5. Storage compartment (page 3-13) 6. Grab bar 7. Luggage strap holder (page 3-15) 8. Seat lock (page 3-12) 9. R...

  • Page 13: Description

    Description 2-2 2 right view 13. Luggage strap holder (page 3-15) 14. Tool kit (page 6-1) 15. Grab bar 16. Rear brake fluid reservoir (page 6-27) 17. Radiator cap (page 6-14) 18. Front brake master cylinder (page 6-27) 19. Engine oil level check window (page 6-9) 20. Engine oil filler cap (page 6-9)...

  • Page 14: Description

    Description 2-3 2 controls and instruments 1. Clutch lever (page 3-9) 2. Left handlebar switches (page 3-7) 3. Speedometer unit (page 3-4) 4. Main switch/steering lock (page 3-1) 5. Tachometer (page 3-5) 6. Fuel gauge (page 3-7) 7. Right handlebar switches (page 3-8) 8. Brake lever (page 3-9) 9. Thr...

  • Page 15

    3 instrument and control functions main switch/steering lock .....................................3-1 indicator and warning lights ................................3-3 speedometer unit ................................................3-4 tachometer unit ...................................................

  • Page 16

    3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau00036 on all electrical systems are supplied with power, and...

  • Page 17

    Instrument and control functions 3-2 3 eau01574 (parking) the steering is locked, and the taillights and auxiliary lights are on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. Eca00043 caution: _ do not use the park...

  • Page 18

    Instrument and control functions 3-3 3 eau03034 indicator and warning lights eau04121 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau00061 neutral indicator light “ ” this indicator light comes on wh...

  • Page 19

    Instrument and control functions 3-4 3 eau04303 fuel level warning light “ ” this warning light comes on when the fuel level drops below approximately 3.6 l. When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked according to the fol- lowing procedur...

  • Page 20

    Instrument and control functions 3-5 3 eau03954 tachometer unit the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. Ec000003 caution: _ do not operate the engine in the ta- chometer red zone. Red zone: 12,500 r/min and above _ this tachomete...

  • Page 21

    Instrument and control functions 3-6 3 eau01322 self-diagnosis device this model is equipped with a self-di- agnosis device for the throttle position sensor circuit. If the circuit is defective, the tachome- ter will repeatedly display the following error code: cb-16e if the tachometer displays such...

  • Page 22

    Instrument and control functions 3-7 3 eau00110 fuel gauge the fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “e” (empty) as the fuel level decreases. When the needle reaches “e”, approximately 3.6 l of fuel remain in the fuel tank. If this occurs, refuel as soon ...

  • Page 23

    Instrument and control functions 3-8 3 ec000006 caution: _ do not use the hazard light for an ex- tended length of time, otherwise the battery may discharge. _ eau03890 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an...

  • Page 24

    Instrument and control functions 3-9 3 eau00152 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch ...

  • Page 25

    Instrument and control functions 3-10 3 eau00162 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau02935 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then tu...

  • Page 26

    Instrument and control functions 3-11 3 eau03753 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Ew000130 warning _ ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● avoid spillin...

  • Page 27

    Instrument and control functions 3-12 3 eau03839 starter (choke) lever “ ” starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction a to turn on the starter (choke). Move the lever in direction b to turn off the starter (choke)....

  • Page 28

    Instrument and control functions 3-13 3 eau04292 storage compartment this storage compartment is designed to hold an optional genuine yamaha u-lock. (other locks may not fit.) when placing a u-lock in the stor- age compartment, securely fasten it with the straps. When the u-lock is not in the storag...

  • Page 29

    Instrument and control functions 3-14 3 to increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di- rection a. To decrease the spring pre- load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction b. Note: @ al...

  • Page 30

    Instrument and control functions 3-15 3 eau00315 warning @ this shock absorber contains high- ly pressurized nitrogen gas. For proper handling, read and under- stand the following information be- fore handling the shock absorber. The manufacturer cannot be held re- sponsible for property damage or p...

  • Page 31

    Instrument and control functions 3-16 3 ew000044 warning @ the motorcycle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), oth- erwise the sidestand could contact the ground and distract the opera- tor, resulting in a possible loss of...

  • Page 32

    Instrument and control functions 3-17 3 cd-01e with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral sw...

  • Page 33: Pre-Operation Checks

    Pre-operation checks 4 pre-operation check list ..................................................................... 4-1 e_5rt.Book page 1 wednesday, october 3, 2001 10:55 am.

  • Page 34: Pre-Operation Checks

    4-1 4 eau01114 4- pre-operation checks the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire ai...

  • Page 35: Pre-Operation Checks

    Pre-operation checks 4-2 4 throttle grip • make sure that operation is smooth. • check free play. • if necessary, have yamaha dealer make adjustment or lubricate. 6-20, 6-30 control cables • make sure that operation is smooth. • lubricate if necessary. 6-30 drive chain • check chain slack. • adjust ...

  • Page 36: Pre-Operation Checks

    Pre-operation checks 4-3 4 note: @ pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. @ ewa00033 warning @ if any item in the pre-operation check list...

  • Page 37

    Operation and important riding points 5 starting a cold engine ....................................................................... 5-1 starting a warm engine ..................................................................... 5-3 shifting ..........................................................

  • Page 38

    5-1 5 eau00372 5- operation and important riding points eau00373 warning @ ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly understand. ● never start the engine or oper- ...

  • Page 39

    Operation and important riding points 5-2 5 note: _ if the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre- serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt. _ eca...

  • Page 40

    Operation and important riding points 5-3 5 eau01258 starting a warm engine follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. Eau00423 shifting shifting gears lets you control the amount of engine power avai...

  • Page 41

    Operation and important riding points 5-4 5 eau02937 recommended shift points (for switzerland only) the recommended shift points during acceleration are shown in the table be- low. Cf-02e note: @ when shifting down two gears at a time, reduce the speed accordingly (e.G., down to 35 km/h when shifti...

  • Page 42

    Operation and important riding points 5-5 5 eau03749* 0–1,000 km avoid prolonged operation above 5,000 r/min. 1,000–1,600 km avoid prolonged operation above 6,000 r/min. Ec000052* caution: _ after 1,000 km of operation, the en- gine oil must be changed and the oil filter cartridge replaced. _ 1,600 ...

  • Page 43

    6 periodic maintenance and minor repair owner’s tool kit ....................................................6-1 periodic maintenance and lubrication chart .........6-2 removing and installing panels ...........................6-5 checking the spark plugs ....................................6-7 engi...

  • Page 44

    6-1 6 eau00462 6- periodic maintenance and minor repair eau00464 safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubricatio...

  • Page 45

    Periodic maintenance and minor repair 6-2 6 eau03685 periodic maintenance and lubrication chart note: _ ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● from 50,000 km, repeat the maintenance intervals starting from 10,000 km. ● items ...

  • Page 46

    Periodic maintenance and minor repair 6-3 6 9 * brake hoses • check for cracks or damage. √ √ √ √ √ • replace. (see note on page 6-4.) every 4 years 10 * wheels • check runout and for damage. √ √ √ √ 11 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • corre...

  • Page 47

    Periodic maintenance and minor repair 6-4 6 eau03884 note: _ ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service • regularly check and, if necessary, correct the brake fluid level. • every two years replace the internal components...

  • Page 48

    Periodic maintenance and minor repair 6-5 6 eau01122 removing and installing panels the panels shown above need to be removed to perform some of the main- tenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau00491 panel a, c to remove ...

  • Page 49

    Periodic maintenance and minor repair 6-6 6 eau01315 panel b to remove the panel remove the screws, and then take the panel off. To install the panel place the panel in the original position, and then install the screws. 1. Panel c 2. Bolt 1. Panel b 2. Screw ( × 3) e_5rt.Book page 6 wednesday, octo...

  • Page 50

    Periodic maintenance and minor repair 6-7 6 eau03329 checking the spark plugs the spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic mai...

  • Page 51

    Periodic maintenance and minor repair 6-8 6 to install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specification. 2. Clean the surface of the spark plug gasket and its mating sur- face, and then wipe off any grime from the spark plug ...

  • Page 52

    Periodic maintenance and minor repair 6-9 6 eau04261 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication char...

  • Page 53

    Periodic maintenance and minor repair 6-10 6 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. Note: _ skip steps 4–6 if the oil filter cartridge is not being replaced. _ 4. Remove the oil filter cartridge with an oil filter wrench. Note: _ an oil filter wrench ...

  • Page 54

    Periodic maintenance and minor repair 6-11 6 6. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 7. Install the engine oil drain bolt, and then tighten it to the specified torque. 8. Add the specified amount of the reco...

  • Page 55

    Periodic maintenance and minor repair 6-12 6 ec000067 caution: _ if the oil level warning light flickers or remains on, immediately turn the engine off and have a yamaha deal- er check the vehicle. _ 10. Turn the engine off, and then check the oil level and correct it if necessary. Eau04004 coolant ...

  • Page 56

    Periodic maintenance and minor repair 6-13 6 ec000080 caution: _ ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as poss...

  • Page 57

    Periodic maintenance and minor repair 6-14 6 4. Lift the fuel tank, and then turn the fuel cock lever to “off”. 5. Disconnect the fuel level sensor coupler. 6. Pull the hose off the fuel tank and fuel cock, and then remove the tank. 7. Remove the sidestand switch lead from the holder. 8. Place a con...

  • Page 58

    Periodic maintenance and minor repair 6-15 6 13. Pull the hose holder off the frame. 14. Pull the hose down and to the out- side while making sure to keep the end up, and then tilt the hose downward into the container to drain the coolant reservoir. Note: @ note the original routing of the radiator ...

  • Page 59

    Periodic maintenance and minor repair 6-16 6 ec000080 caution: @ ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as poss...

  • Page 60

    Periodic maintenance and minor repair 6-17 6 eau03559* air filter the air filter element should be cleaned at the specified intervals. It should be cleaned more frequently if you are riding in unusually wet or dusty areas. 1. Remove the seat. (see page 3-12 for seat removal and installation procedur...

  • Page 61

    Periodic maintenance and minor repair 6-18 6 5. Remove the screws holding the air filter case cover. 6. Pull out the air filter element. 7. Tap the air filter element lightly to remove most of the dust and dirt. Blow out the remaining dirt with compressed air from the mesh side of the air filter ele...

  • Page 62

    Periodic maintenance and minor repair 6-19 6 ew000072 warning @ ● before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a yamaha dealer replace the hose, other- wise fuel may leak. ● make sure that the fuel hoses...

  • Page 63

    Periodic maintenance and minor repair 6-20 6 2. Check the engine idling speed and, if necessary, adjust it to spec- ification by turning the throttle stop screw. To increase the engine idling speed, turn the screw in di- rection a. To decrease the engine idling speed, turn the screw in di- rection b...

  • Page 64

    Periodic maintenance and minor repair 6-21 6 eau00658 tires to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and, if necessary, adjusted before each r...

  • Page 65

    Periodic maintenance and minor repair 6-22 6 ● adjust the suspension and tire air pressure with regard to the load. ● check the tire condition and air pressure before each ride. @ tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if th...

  • Page 66

    Periodic maintenance and minor repair 6-23 6 tire information this motorcycle is equipped with cast wheels and tubeless tires with valves. Ew000080 warning @ ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guara...

  • Page 67

    Periodic maintenance and minor repair 6-24 6 eau00684 warning @ this motorcycle is fitted with super- high-speed tires. Note the following points in order to make the most ef- ficient use of these tires. ● use only the specified replace- ment tires. Other tires may run the danger of bursting at supe...

  • Page 68

    Periodic maintenance and minor repair 6-25 6 note: @ if the specified free play cannot be ob- tained as described above or if the clutch does not operate correctly, have a yamaha dealer check the internal clutch mechanism. @ eau00712 adjusting the brake pedal position the top of the brake pedal shou...

  • Page 69

    Periodic maintenance and minor repair 6-26 6 eau00713 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

  • Page 70

    Periodic maintenance and minor repair 6-27 6 eau03774 checking the brake fluid level insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A ...

  • Page 71

    Periodic maintenance and minor repair 6-28 6 eau03985 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the brake master cylinder and caliper as well a...

  • Page 72

    Periodic maintenance and minor repair 6-29 6 eau03752 to adjust the drive chain slack 1. Loosen the axle nut, then loosen the locknut at each end of the swingarm. 2. To tighten the drive chain, turn the adjusting nut at each end of the swingarm in direction a. To loos- en the drive chain, turn the a...

  • Page 73

    Periodic maintenance and minor repair 6-30 6 2. Wipe the drive chain dry. 3. Thoroughly lubricate the drive chain with a special o-ring chain lubricant. Eca00052 caution: @ do not use engine oil or any other lubricants for the drive chain, as they may contain substances that could damage the o-rings...

  • Page 74

    Periodic maintenance and minor repair 6-31 6 eau03370 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Eau03164 checking and lubricating the brake and clutch l...

  • Page 75

    Periodic maintenance and minor repair 6-32 6 eau04282 lubricating the rear suspension the pivoting points of the rear suspen- sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: lithium-soap-based grease (all-purpose grease) re...

  • Page 76

    Periodic maintenance and minor repair 6-33 6 eau02939 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition ew000115 warning @ securely support the motorc...

  • Page 77

    Periodic maintenance and minor repair 6-34 6 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a yamaha dealer check or repair the steer- ing. Eau01144 checking the wheel bearings the front and rear wheel bearings must be ch...

  • Page 78

    Periodic maintenance and minor repair 6-35 6 eau01271 battery this motorcycle is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery have a yamaha dealer charge the bat- tery as s...

  • Page 79

    Periodic maintenance and minor repair 6-36 6 eau04246 replacing the fuses the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located under the seat. (see page 3-12 for seat removal and instal- lation procedures.) if a fuse is blown, replace it as follows. 1. ...

  • Page 80

    Periodic maintenance and minor repair 6-37 6 eau00826 replacing the headlight bulb this motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Disconnect the headlight coupler, and then remove the headlight bulb cover. 2. Unhook the headlight ...

  • Page 81

    Periodic maintenance and minor repair 6-38 6 ec000104 caution: @ take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosi- ty of the bulb, and the bulb life will...

  • Page 82

    Periodic maintenance and minor repair 6-39 6 eau03497 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clo...

  • Page 83

    Periodic maintenance and minor repair 6-40 6 5. Remove the plastic fastener hold- ing the speed sensor lead and the brake hose together. 6. While supporting the speed sen- sor, pull the wheel axle out, and then remove the wheel. Eau03575 to install the front wheel 1. Lift the wheel up between the fo...

  • Page 84

    Periodic maintenance and minor repair 6-41 6 8. Bind the speed sensor lead and the brake hose together with the plastic fastener. 9. Tighten the wheel axle, front wheel axle pinch bolt and brake caliper bolts to the specified torques. Eau04378 rear wheel to remove the rear wheel ew000122 warning _ ●...

  • Page 85

    Periodic maintenance and minor repair 6-42 6 5. Loosen the locknut and drive chain slack adjusting nut on each side of the swingarm. 6. Push the wheel forward, and then remove the drive chain from the rear sprocket. Note: _ the drive chain does not need to be disassembled in order to remove and inst...

  • Page 86

    Periodic maintenance and minor repair 6-43 6 eau03087 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and ...

  • Page 87

    Periodic maintenance and minor repair 6-44 6 eau02990 troubleshooting charts starting problems or poor engine performance ew000125 warning @ keep away open flames and do not smoke while checking or working on the fuel system. @ check if there is fuel in the fuel tank. 1. Fuel enough fuel. No fuel. G...

  • Page 88

    Periodic maintenance and minor repair 6-45 6 engine overheating ew000070 warning @ ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● aft...

  • Page 89: Motorcycle Care and Storage

    Motorcycle care and storage 7 care .................................................................................................. 7-1 storage .............................................................................................. 7-4 e_5rt.Book page 1 wednesday, october 3, 2001 10:55 am.

  • Page 90: Motorcycle Care and Storage

    7-1 7 eau03426 7- motorcycle care and storage care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, howe...

  • Page 91: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or...

  • Page 92: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 eca00012 caution: @ do not use warm water since it in- creases the corrosive action of the salt. @ 2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to pre- vent corrosion. After cleaning 1. Dry the motorcycle with a c...

  • Page 93: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 eca00013 caution: @ ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away t...

  • Page 94: Motorcycle Care and Storage

    Motorcycle care and storage 7-5 7 c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are ground- ed. (this will limit sparking during the next step.) d. Turn the engine over several times with the starter. (this will coat t...

  • Page 95: Specifications

    Specifications 8 specifications ..................................................................................... 8-1 conversion table ............................................................................... 8-5 e_5rt.Book page 1 wednesday, october 3, 2001 10:55 am.

  • Page 96: Specifications

    8-1 8 eau01038 8- specifications specifications cs-01e model fzs600 dimensions overall length 2,080 mm (except for n, sf) 2,175 mm (for n, sf) overall width 710 mm overall height 1,170 mm seat height 790 mm wheelbase 1,415 mm ground clearance 130 mm minimum turning radius 2,900 mm basic weight (with...

  • Page 97: Specifications

    Specifications 8-2 8 cooling system capacity (total amount) 1.95 l air filter dry element fuel type regular unleaded gasoline only fuel tank capacity 22 l fuel reserve amount 3.6 l carburetor manufacturer mikuni model × quantity bsr33 × 4 spark plug manufacturer/type except for d, f ngk / cr8e, cr9e...

  • Page 98: Specifications

    Specifications 8-3 8 rear type tubeless size 160 / 60 zr17 (69w) 160 / 60 zr17 m/c (69w) manufacturer/ model bridgestone / bt-57r dunlop / d207j maximum load* 183 kg tire air pressure (measured on cold tires) up to 90 kg* front 225 kpa (2.25 kgf/cm 2 , 2.25 bar) rear 250 kpa (2.50 kgf/cm 2 , 2.50 ba...

  • Page 99: Specifications

    Specifications 8-4 8 electrical system ignition system transistorized coil ignition (digital) charging system model a.C. Magneto standard output 14 v, 21 a @ 5,000 r/min battery model gt12b-4 voltage, capacity 12 v, 10 ah headlight type quartz bulb (halogen) bulb voltage, wattage × quantity headligh...

  • Page 100: Specifications

    Specifications 8-5 8 eau03941 conversion table cs-03e all specification data in this manual are listed in si and metric units. Use this table to convert metric unit values to imperial unit values. Example: metric value conversion factor imperial value 2 mm × 0.03937 = 0.08 in conversion table metric...

  • Page 101: Consumer Information

    Consumer information 9 identification numbers ....................................................................... 9-1 key identification number .................................................................. 9-1 vehicle identification number ......................................................

  • Page 102: Consumer Information

    9-1 9 eau01039 9- consumer information eau02944 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle...

  • Page 103: Consumer Information

    Consumer information 9-2 9 eau03171 model label the model label is affixed to the frame under the passenger seat. (see page 3-12 for seat removal and instal- lation procedures.) record the informa- tion on this label in the space provided. This information will be needed when ordering spare parts fr...

  • Page 104: Index

    10- index a air filter ....................................................6-17 anti-theft alarm ........................................3-6 b battery ...................................................6-35 brake and clutch levers, checking and lubricating ......................6-31 brake and shift ...

  • Page 105: Index

    Index starter (choke) lever .............................. 3-12 starting a cold engine .............................. 5-1 starting a warm engine............................ 5-3 start switch.............................................. 3-8 steering, checking ................................. 6-33 st...

  • Page 106

    E_5gk_consumer.Fm page 11 wednesday, june 13, 2001 1:03 pm.

  • Page 107

    E_5gk_consumer.Fm page 11 wednesday, june 13, 2001 1:03 pm.

  • Page 108: 5Rt-28199-E0

    5rt-28199-e0 printed in japan 2001 . 8 - 0.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd. Fzs600 owner’s manual.