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Yamaha FJR1300R Owner's Manual

Other manuals for FJR1300R: Service Manual, Assembly Manual
Manual is about: Yamaha Motorcycles Service manual

Summary of FJR1300R

  • Page 1

    Printed in japan 2002.05-0.6 × 2 cr (e) printed on recycled paper yamaha motor co., ltd. 5jw-28199-10 lit-11626-16-18 fjr1300r fjr1300rc owner’s manual.

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    Eau03438.

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    Eau00002 introduction congratulations on your purchase of the yamaha fjr1300/fjr1300c. This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yama...

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    Eau00003 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Warning failure to follow warning instructions could result in severe injury or death t...

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    Important manual information ew000000 warning _ please read this manual and the “you and your motorcycle: riding tips” booklet carefully and completely before operating this motor- cycle. Do not attempt to operate this motorcycle until you have at- tained adequate knowledge of its controls and opera...

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    Important manual information affix dealer label here eau04247 fjr1300r/fjr1300rc owner’s manual ©2002 by yamaha motor corporation, u.S.A. 1st edition, april 2002 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly pr...

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    Table of contents 1 safety information 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00009 e_u5jw...

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    Safety information 1 safe riding .......................................................................................... 1-1 protective apparel .............................................................................. 1-3 modifications ...........................................................

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    1 2 3 4 5 6 7 8 9 1-1 eau04193 1- safety information motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycl...

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    Safety information 1 2 3 4 5 6 7 8 9 1-2 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. A. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- ...

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    Safety information 1 2 3 4 5 6 7 8 9 1-3 protective apparel the majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear ...

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    Safety information 1 2 3 4 5 6 7 8 9 1-4 loading the total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of fjr1300: 202 kg (445 lb)/fjr1300c: 201 kg (443 lb). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory ...

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    Safety information 1 2 3 4 5 6 7 8 9 1-5 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should b...

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    Safety information 1 2 3 4 5 6 7 8 9 1-6 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. B. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. C. Do not park...

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    Safety information 1 2 3 4 5 6 7 8 9 1-7 eau02977 location of important labels please read the following important labels carefully before operating this motorcycle. E_u5jw10.Book page 7 wednesday, may 29, 2002 3:10 pm.

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    Safety information 1 2 3 4 5 6 7 8 9 1-8 california only 2 1 3 4 e_u5jw10.Book page 8 wednesday, may 29, 2002 3:10 pm.

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    Safety information 1 2 3 4 5 6 7 8 9 1-9 caution cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5jw-00 8 5 6 7 9 e_u5jw10.Book page 9 wednesday, may 29, 2002 3:10 pm.

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    Description 2 left view ............................................................................................. 2-1 right view........................................................................................... 2-2 controls and instruments ..................................................

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    2-1 2 eau00026 2- description left view 1. Fuse box (page 6-36) 2. Front fork spring preload adjusting bolt (page 3-14) 3. Front fork rebound damping force adjusting knob (page 3-14) 4. Engine oil filler cap (page 6-13) 5. Owner’s tool kit (page 6-1) 6. Rider seat (page 3-12) 7. Passenger seat (page...

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    Description 2-2 2 right view 17. Passenger footrest 18. Coolant reservoir (page 6-17) 19. Battery (page 6-35) 20. Windshield 21. Main fuse and electronic fuel injection fuse (page 6-36) 22. Front fork compression damping force adjusting screw (page 3-15) 23. Brake pedal (page 3-9) 24. Rider footrest...

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    Description 2-3 2 controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Tachometer (page 3-4) 4. Speedometer (page 3-3) 5. Multi-function display (page 3-4) 6. Right handlebar switches (page 3-6) 7. Brake lever (page 3-9) 8. Throttle grip (page 6-20) 9. Main sw...

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    Instrument and control functions 3 main switch/steering lock .................................................................. 3-1 indicator and warning lights ............................................................. 3-2 speedometer ................................................................

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    3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau04828 on all electrical circuits are supplied with power, an...

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    Instrument and control functions 3-2 3 ew000016 warning _ never turn the key to “off” or “lock” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motor- cycle is stopped before turning the key...

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    Instrument and control functions 3-3 3 eau04866 engine trouble warning light “ ” this warning light comes on when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self-diagno- sis system. This warning light also comes on when the fuel tank is...

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    Instrument and control functions 3-4 3 eau00101 tachometer the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. Ec000003 caution: _ do not operate the engine in the ta- chometer red zone. Red zone: 9,000 r/min and above _ eau04829 multi-funct...

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    Instrument and control functions 3-5 3 when approximately 5 l (1.1 imp gal, 1.3 us gal) of fuel remains in the fuel tank, the display will automatically change to the fuel reserve tripmeter mode “trip f” and start counting the distance traveled from that point. In that case, pushing the “select” but...

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    Instrument and control functions 3-6 3 eau00118 handlebar switches eau03888 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau04077 windshield position adjusting switch “ ” to move the windshield up, push this switch in direction a . To move the windshield ...

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    Instrument and control functions 3-7 3 eau00143 start switch “ ” push this switch to crank the engine with the starter. Ec000005 caution: _ see page 5-1 for starting instruc- tions prior to starting the engine. _ eau04858 hazard switch “ ” with the key in the “on” position, push this switch to turn ...

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    Instrument and control functions 3-8 3 the clutch lever is equipped with a clutch lever position adjusting dial. To adjust the distance between the clutch lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate...

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    Instrument and control functions 3-9 3 eau00161 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a po- sition adjusting dial. To adjust the dis- tance between the brake lever and...

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    Instrument and control functions 3-10 3 eau04068 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

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    Instrument and control functions 3-11 3 eau03753 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Ew000130 warning _ ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● avoid spillin...

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    Instrument and control functions 3-12 3 eau01084 catalytic converter this motorcycle is equipped with a cat- alytic converter in the exhaust cham- ber. Ew000128 warning _ the exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance wor...

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    Instrument and control functions 3-13 3 passenger seat to remove the passenger seat 1. Remove the rider seat. 2. Pull the passenger seat up. To install the passenger seat 1. Slide the receptacle on the rear of the passenger seat over the seat holder as shown, and then push the front of the seat down...

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    Instrument and control functions 3-14 3 spring preload to increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di- rection a . To decrease the spring preload and thereby soften the suspen- sion, turn the adjusting bolt on each fork leg in directi...

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    Instrument and control functions 3-15 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw on each fork leg in direction a . To de- crease the compression damping force and thereby soften the compression damping,...

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    Instrument and control functions 3-16 3 spring preload for riding solo, move the spring pre- load adjusting lever to “soft”. For riding with a passenger, move the spring preload adjusting lever to “hard”. Rebound damping force to increase the rebound damping force and thereby harden the rebound damp...

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    Instrument and control functions 3-17 3 eau04075 matching the front and rear suspension settings use this table as a guide to match the suspension and damping adjustments of the front fork and shock absorber assembly according to various load conditions. Ci-11e ec000015 caution: _ never attempt to t...

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    Instrument and control functions 3-18 3 eau04043 locks for the optional side cases and travel trunk there are three locks in a plastic bag located beside the owner’s tool kit. When used to replace the locks of the optional side cases and travel trunk, which can be obtained at a yamaha dealer, these ...

  • Page 41

    Instrument and control functions 3-19 3 eau03741 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● it prevents starting when the trans- mission is in gear and the side- stand is u...

  • Page 42

    Instrument and control functions 3-20 3 cd-01e with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral sw...

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    Pre-operation checks 4 pre-operation check list ..................................................................... 4-1 e_u5jw10.Book page 1 wednesday, may 29, 2002 3:10 pm.

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    4-1 4 eau01114 4- pre-operation checks the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire ai...

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    Pre-operation checks 4-2 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-20, 6-29 brake and clutch cables • make sure that operation is smooth. • lubricate if necessary. 6...

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    Pre-operation checks 4-3 4 note: _ pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ ewa00033 warning _ if any item in the pre-operation check list...

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    Operation and important riding points 5 starting and warming up a cold engine ............................................. 5-1 shifting .............................................................................................. 5-3 engine break-in ...................................................

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    5-1 5 eau00372 5- operation and important riding points eau00373 warning _ ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper...

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    Operation and important riding points 5-2 5 eca00083 caution: _ the oil level warning light and en- gine trouble warning light should come on for a few seconds, then go off. If a warning light does not go off, see pages 3-2 and 3-3 for the corre- sponding warning light circuit check. _ 2. Shift the ...

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    Operation and important riding points 5-3 5 eau00423 shifting shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. Note: _ to shift the transmission into the neu- tral position, pre...

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    Operation and important riding points 5-4 5 eau00427 to decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 25 km/h (15.5 mi/h). If the engine is about to stall or runs very rough- ly, pull the clutch le...

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    Operation and important riding points 5-5 5 eau04032* 0–1,000 km (0–600 mi) avoid prolonged operation above 5,000 r/min. 1,000–1,600 km (500–1,000 mi) avoid prolonged operation above 6,000 r/min. Ec000056* caution: _ after 1,000 km (600 mi) of operation, the engine oil and final gear oil must be cha...

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    6 periodic maintenance and minor repair periodic maintenance ..........................................6-1 owner’s tool kit ....................................................6-1 periodic maintenance chart for the emission control system ..............................6-3 general maintenance and lub...

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    6-1 6 eau00462 6- periodic maintenance and minor repair eau01790 safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and l...

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    Periodic maintenance and minor repair 6-2 6 note: _ if you do not have the tools or experi- ence required for a particular job, have a yamaha dealer perform it for you. _ ew000062 warning _ modifications not approved by yamaha may cause loss of perfor- mance, excessive emissions, and render the vehi...

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    Periodic maintenance and minor repair 6-3 6 eau00471 periodic maintenance chart for the emission control system * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. No. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,00...

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    Periodic maintenance and minor repair 6-4 6 eau00472 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 mont...

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    Periodic maintenance and minor repair 6-5 6 8 * swingarm pivot bearing • check bearing assembly for looseness. • moderately repack with lithium-soap- based grease every 16,000 mi (25,000 km) or 24 months. √ √ repack. 9 * rear suspension link pivots • check operation. • correct if necessary. √ √ 10 *...

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    Periodic maintenance and minor repair 6-6 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. Eau03907 note: _ from 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. _ 17 *...

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    Periodic maintenance and minor repair 6-7 6 eau04859* note: _ ● air filter • the air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. ● hydraulic brake and clutch service • after disassembling the brake or clutch master cylinders, caliper cylinders or ...

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    Periodic maintenance and minor repair 6-8 6 eau01122 removing and installing panels the panels shown above need to be removed to perform some of the main- tenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel a 2. Panel b 3. Panel...

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    Periodic maintenance and minor repair 6-9 6 eau04061 panel a to remove the panel remove the screws and the quick fas- tener screws, and then take the panel off. To install the panel place the panel in the original position, and then install the screws and the quick fastener screws. Eau04830 panels b...

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    Periodic maintenance and minor repair 6-10 6 eau01315 panel d to remove the panel remove the screws, and then take the panel off. To install the panel place the panel in the original position, and then install the screws. Eau04506 panels e and f to remove one of the panels 1. Remove the seats. (see ...

  • Page 64

    Periodic maintenance and minor repair 6-11 6 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark p...

  • Page 65

    Periodic maintenance and minor repair 6-12 6 eau00499 canister (for california only) this model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this motorcycle, make sure to check the following: ● check each hose connection. ● check each hos...

  • Page 66

    Periodic maintenance and minor repair 6-13 6 eau04624 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...

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    Periodic maintenance and minor repair 6-14 6 4. Remove the oil filter cartridge with an oil filter wrench. Note: _ an oil filter wrench is available at a yamaha dealer. _ 5. Apply a thin coat of engine oil to the o-ring of the new oil filter car- tridge. Note: _ make sure that the o-ring is properly...

  • Page 68

    Periodic maintenance and minor repair 6-15 6 8. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Eca00133 caution: _ ● in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemical additives. D...

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    Periodic maintenance and minor repair 6-16 6 eau04067 final gear oil the final gear case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the motorcycle. In addition, the final gear oil must be changed as follows at the intervals spec...

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    Periodic maintenance and minor repair 6-17 6 5. Install and tighten the filler bolt. 6. Check the final gear case for oil leakage. If oil is leaking, check for the cause. Eau04861 checking the coolant level the coolant level should be checked as follows before each ride. In addition, the coolant mus...

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    Periodic maintenance and minor repair 6-18 6 3. If the coolant is at or below the minimum level mark, remove the bolt, the coolant reservoir cap cov- er and the reservoir cap. 4. Add coolant or distilled water to raise the coolant to the maximum level mark, install the coolant res- ervoir cap, the c...

  • Page 72

    Periodic maintenance and minor repair 6-19 6 eau04509* cleaning the air filter element the air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty are...

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    Periodic maintenance and minor repair 6-20 6 5. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged, replace it. 6. Insert the air filter element into the air filter case. Ec00...

  • Page 74

    Periodic maintenance and minor repair 6-21 6 eau00637 adjusting the valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in ...

  • Page 75

    Periodic maintenance and minor repair 6-22 6 ew000083 warning _ proper loading of your motorcycle is important for several characteris- tics of your motorcycle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heaviest items clos...

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    Periodic maintenance and minor repair 6-23 6 tire information this motorcycle is equipped with cast wheels and tubeless tires with valves. Ew000080 warning _ ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guara...

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    Periodic maintenance and minor repair 6-24 6 eau03773 cast wheels to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any d...

  • Page 78

    Periodic maintenance and minor repair 6-25 6 eau00695 clutch lever free play since this model is equipped with a hy- draulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid lev- el and check the hydraulic system for leakage before each r...

  • Page 79

    Periodic maintenance and minor repair 6-26 6 eau00713 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

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    Periodic maintenance and minor repair 6-27 6 eau04510 rear brake pads check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 0.8 mm (0.03 in), have a yamaha dealer replace the brake pads as a set. Eau04169 checking the...

  • Page 81

    Periodic maintenance and minor repair 6-28 6 observe these precautions: ● when checking the fluid level, make sure that the top of the brake or clutch fluid reservoir is level. ● use only the recommended quali- ty brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor brak...

  • Page 82

    Periodic maintenance and minor repair 6-29 6 eau03984 changing the brake and clutch fluids have a yamaha dealer change the brake and clutch fluids at the intervals specified in the note after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch mast...

  • Page 83

    Periodic maintenance and minor repair 6-30 6 eau03370 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Recommended lubricant: lithium-soap-based grease (all-pu...

  • Page 84

    Periodic maintenance and minor repair 6-31 6 eau03164 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau03371 checking and lubricating the centerstand and ...

  • Page 85

    Periodic maintenance and minor repair 6-32 6 eau04282 lubricating the rear suspension the pivoting points of the rear suspen- sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: lithium-soap-based grease (all-purpose grease) re...

  • Page 86

    Periodic maintenance and minor repair 6-33 6 eau02939 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition ew000115 warning _ securely support the motorc...

  • Page 87

    Periodic maintenance and minor repair 6-34 6 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a yamaha dealer check or repair the steer- ing. Eau01144 checking the wheel bearings the front and rear wheel bearings must be ch...

  • Page 88

    Periodic maintenance and minor repair 6-35 6 eau04832 battery the battery is located under panels c and d. (see pages 6-9 and 6-10 for panel removal and installation proce- dures.) this motorcycle is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need t...

  • Page 89

    Periodic maintenance and minor repair 6-36 6 ec000102 caution: _ ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant- voltage) battery charger is re- quired. Using a conventional battery charg...

  • Page 90

    Periodic maintenance and minor repair 6-37 6 ec000103 caution: _ do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ 3. Turn the key to “on” and turn on the electrical circuit in question to check if the d...

  • Page 91

    Periodic maintenance and minor repair 6-38 6 3. Unhook the headlight bulb holder, and then remove the defective bulb. Ew000119 warning _ headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. _ 4. Place a...

  • Page 92

    Periodic maintenance and minor repair 6-39 6 eau04000 replacing a tail/brake light bulb 1. Remove the passenger seat. (see page 3-13 for passenger seat re- moval and installation procedures.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the defective bulb...

  • Page 93

    Periodic maintenance and minor repair 6-40 6 eau02990 troubleshooting charts starting problems or poor engine performance ew000125 warning _ keep away open flames and do not smoke while checking or working on the fuel system. _ check the fuel level in the fuel tank. 1. Fuel there is enough fuel. The...

  • Page 94

    Periodic maintenance and minor repair 6-41 6 engine overheating ew000070 warning _ ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● aft...

  • Page 95

    Motorcycle care and storage 7 care .................................................................................................. 7-1 storage .............................................................................................. 7-4 e_u5jw10.Book page 1 wednesday, may 29, 2002 3:10 pm.

  • Page 96

    7-1 7 eau04511 7- motorcycle care and storage care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, howe...

  • Page 97

    Motorcycle care and storage 7-2 7 ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or...

  • Page 98

    Motorcycle care and storage 7-3 7 after cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (even the thermally in- duced discoloring of stainless- steel exhaust systems can be...

  • Page 99

    Motorcycle care and storage 7-4 7 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Eca00014 caution: _ ● storing the motorcycle in a poorly ventilated room or cover- ing it with a tarp, while it is still wet, will al...

  • Page 100

    Motorcycle care and storage 7-5 7 6. Cover the muffler outlets with plas- tic bags to prevent moisture from entering them. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex- cessively cold or warm place [less than 0...

  • Page 101

    Specifications 8 specifications .................................................................................... 8-1 e_u5jw10.Book page 1 wednesday, may 29, 2002 3:10 pm.

  • Page 102

    8-1 8 eau01038 8- specifications specifications cs-01e model fjr1300/fjr1300c dimensions overall length 2,195 mm (86.4 in) overall width 760 mm (29.9 in) overall height 1,420 mm (55.9 in) seat height 805 mm (31.7 in) wheelbase 1,515 mm (59.6 in) ground clearance 135 mm (5.3 in) minimum turning radiu...

  • Page 103

    Specifications 8-2 8 final gear oil type shaft drive gear oil (part no.: 9079e-sh001-00) quantity 0.2 l (0.18 imp qt, 0.21 us qt) cooling system capacity (total amount) 3.3 l (2.9 imp qt, 3.49 us qt) air filter dry element fuel type unleaded gasoline only fuel tank capacity 25 l (5.5 imp qt, 6.6 us ...

  • Page 104

    Specifications 8-3 8 maximum load* fjr1300 202 kg (445 lb) fjr1300c 201 kg (443 lb) tire air pressure (measured on cold tires) up to 90 kg (198 lb)* front 250 kpa (2.50 kgf/cm 2 , 36 psi) rear 250 kpa (2.50 kgf/cm 2 , 36 psi) 90 kg (198 lb)–maximum* front 250 kpa (2.50 kgf/cm 2 , 36 psi) rear 290 kp...

  • Page 105

    Specifications 8-4 8 battery model gt14b-4 voltage, capacity 12 v, 12 ah headlight type quartz bulb (halogen) bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 2 tail/brake light 12 v, 5/21 w × 2 front turn signal/position light 12 v, 27/8 w × 2 rear turn signal light 12 v, 21 w × 2 meter l...

  • Page 106

    Consumer information 9 identification numbers ....................................................................... 9-1 key identification number .................................................................. 9-1 vehicle identification number ......................................................

  • Page 107

    9-1 9 eau01039 9- consumer information eau02944 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle...

  • Page 108

    Consumer information 9-2 9 eau01804 model label the model label is affixed to the frame under the rider seat. (see page 3-12 for rider seat removal and installation pro- cedures.) record the information on this label in the space provided. This in- formation will be needed when ordering spare parts ...

  • Page 109

    Consumer information 9-3 9 eau01051 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 110

    Consumer information 9-4 9 eau01053 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...

  • Page 111

    Consumer information 9-5 9 eau01874 maintenance record copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder ...

  • Page 112

    Consumer information 9-6 9 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks e_u5jw10.Book page 6 wednesday, may 29, 2002 3...

  • Page 113

    Consumer information 9-7 9 eau02918 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty e_u5jw10.Book page 7 wednesday, may 29, 2002 3:10 pm.

  • Page 114

    Consumer information 9-8 9 e_u5jw10.Book page 8 wednesday, may 29, 2002 3:10 pm.

  • Page 115

    Consumer information 9-9 9 eau01063 yamaha extended service (y.E.S.) e_u5jw10.Book page 9 wednesday, may 29, 2002 3:10 pm.

  • Page 116

    Consumer information 9-10 9 e_u5jw10.Book page 10 wednesday, may 29, 2002 3:10 pm.

  • Page 117

    Index a accessories and replacement parts .......6-24 air filter element, cleaning ......................6-19 b battery ...................................................6-35 brake and clutch fluid levels, checking ...6-27 brake and clutch fluids, changing...........6-29 brake and clutch levers, ch...

  • Page 118

    Index shift pedal ............................................... 3-8 shock absorber assembly, adjusting ..... 3-15 sidestand .............................................. 3-18 spark plugs, checking ........................... 6-10 specifications .......................................... 8-1 speed...

  • Page 119

    Printed in japan 2002.05-0.6 × 2 cr (e) printed on recycled paper yamaha motor co., ltd. 5jw-28199-10 lit-11626-16-18 fjr1300r fjr1300rc owner’s manual.