Yamaha FZ6-SAHG Owner's Manual

Other manuals for FZ6-SAHG: Owner's Manual, Owner's Manual
Manual is about: 2007

Summary of FZ6-SAHG

  • Page 1

    Dic183 fz6-shg fz6-sahg owner’s manual read this manual carefully before operating this vehicle. 4s8-28199-e2.

  • Page 2

    Eau26945 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Declaration of conformity yamaha motor electronics co., ltd. 1450-6, mori, mori-machi, shuchi-gun, shizuoka-ken, 437-0292 japan general manager of quality assurance div. 1 vers...

  • Page 3: Introduction

    Introduction eau10102 welcome to the yamaha world of motorcycling! As the owner of the fz6-shg/fz6-sahg, you are benefiting from yamaha’s vast experience and newest technology re- garding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Pl...

  • Page 4: Important Manual Information

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5: Important Manual Information

    Important manual information eau10200 fz6-shg/fz6-sahg owner’s manual ©2008 by yamaha motor co., ltd. 1st edition, july 2008 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U4s8e2e0.Book page ...

  • Page 6: Table Of Contents

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7: Table of Contents

    Table of contents replacing a turn signal light bulb ...........................................6-34 replacing the license plate light bulb ...........................................6-35 replacing an auxiliary light bulb ...6-35 front wheel (fz6-shg) .................6-36 rear wheel (fz6-shg).........

  • Page 8: Safety Information

    1-1 1 safety information eau10283 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 9: Safety Information

    Safety information 1-2 1 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 10: Safety Information

    Safety information 1-3 1 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 11: Safety Information

    Safety information 1-4 1 modifications not specifically recom- mended by yamaha, even if sold and installed by a yamaha dealer. Aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that so...

  • Page 12: Description

    Description 2-1 2 eau10410 left view 1. Main fuse (page 6-31) 2. Fuse box 2 (fz6-sahg) (page 6-31) 3. Battery (page 6-30) 4. Air filter element (page 6-16) 5. Idle adjusting screw (page 6-17) 6. Shock absorber assembly spring preload adjusting ring (page 3-21) 7. Owner’s tool kit (page 6-1) 8. Helme...

  • Page 13: Description

    Description 2-2 2 eau10420 right view 1. Fuse box 1 (page 6-31) 2. Storage compartment (page 3-20) 3. Rear brake fluid reservoir (page 6-23) 4. Engine oil filler cap (page 6-10) 5. Front brake fluid reservoir (page 6-23) 6. Radiator cap (page 6-13) 7. Coolant reservoir cap (page 6-13) 8. Coolant dra...

  • Page 14: Description

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-14) 2. Left handlebar switches (page 3-13) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Right handlebar switches (page 3-13) 6. Brake lever (page 3-15) 7. Throttle grip (page 6-18) u4s8e...

  • Page 15

    Instrument and control functions 3-1 3 eau10974 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 16

    Instrument and control functions 3-2 3 ● keep other immobilizer system keys away from the main switch as they may cause signal inter- ference. Eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Tip be sure to...

  • Page 17

    Instrument and control functions 3-3 3 eau10681 lock the steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing...

  • Page 18

    Instrument and control functions 3-4 3 eau11003 indicator and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on wh...

  • Page 19

    Instrument and control functions 3-5 3 notice eca10021 do not continue to operate the en- gine if it is overheating. Tip ● for radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. ● if the engine overheats, see...

  • Page 20

    Instrument and control functions 3-6 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...

  • Page 21

    Instrument and control functions 3-7 3 eau42772 engine trouble warning light “ ” this warning light comes on if a prob- lem is detected in the electrical circuit monitoring the engine. If this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-11 for an explanation of the sel...

  • Page 22

    Instrument and control functions 3-8 3 eau3942b multi-function meter unit warning ewa12422 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. Changing settings while riding can distract the operator and increase the risk of an accident. The multi-function...

  • Page 23

    Instrument and control functions 3-9 3 notice eca10031 do not operate the engine in the ta- chometer red zone. Red zone: 14000 r/min and above clock the clock displays when the key is turned to “on”. In addition, the clock can be displayed for 10 seconds by pushing the “select” button when the main ...

  • Page 24

    Instrument and control functions 3-10 3 fuel meter the fuel meter indicates the amount of fuel in the fuel tank. The display seg- ments of the fuel meter disappear to- wards “e” (empty) as the fuel level decreases. When the last segment on the left starts flashing, refuel as soon as possible. Tip th...

  • Page 25

    Instrument and control functions 3-11 3 ● when the key is turned to “on”, the coolant temperature is auto- matically displayed, even if the air intake temperature was displayed prior to turning the key to “off”. ● when the air intake temperature display is selected, “a” is displayed for one second, ...

  • Page 26

    Instrument and control functions 3-12 3 lcd and tachometer brightness control mode this function allows you to adjust the brightness of the lcd and the tachom- eter panel and needle to suit the out- side lighting conditions. To set the brightness 1. Turn the key to “off”. 2. Push and hold the “selec...

  • Page 27

    Instrument and control functions 3-13 3 eau12347 handlebar switches left right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-han...

  • Page 28

    Instrument and control functions 3-14 3 eau12733 hazard switch “ ” with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehic...

  • Page 29

    Instrument and control functions 3-15 3 eau26823 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a brake lever position adjusting dial. To adjust the distance between the brake ...

  • Page 30

    Instrument and control functions 3-16 3 ● this abs has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the abs is oper- ating. However, special tools are required, so please consult your yamaha dealer when performing this test. Eau13074 fuel tank...

  • Page 31

    Instrument and control functions 3-17 3 eau13221 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueli...

  • Page 32

    Instrument and control functions 3-18 3 or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Eau39451 fuel tank breather/overflow hose before operating the motorcycle: ● check the fuel tank breather/over- flow hose connection. ● check the fuel ta...

  • Page 33

    Instrument and control functions 3-19 3 notice eca10701 use only unleaded gasoline. The use of leaded gasoline will cause unre- pairable damage to the catalytic converter. Eau32980 seat to remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2. While holding the k...

  • Page 34

    Instrument and control functions 3-20 3 eau14282 helmet holder to open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key. Warning! Never ride with a helmet attached to the helmet hold...

  • Page 35

    Instrument and control functions 3-21 3 eau36464 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing ring. Notice eca10101 to avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. Adjust the spring pr...

  • Page 36

    Instrument and control functions 3-22 3 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igniti...

  • Page 37

    Instrument and control functions 3-23 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 38

    For your safety – pre-operation checks 4-1 4 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 39

    For your safety – pre-operation checks 4-2 4 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 40

    For your safety – pre-operation checks 4-3 4 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 41

    Operation and important riding points 5-1 5 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 42

    Operation and important riding points 5-2 5 notice eca11831 if a warning or indicator light does not go off, see page 3-4 for the corre- sponding warning and indicator light circuit check. 2. Shift the transmission into the neu- tral position. (see page 5-3.) the neutral indicator light should come ...

  • Page 43

    Operation and important riding points 5-3 5 eau16671 shifting shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il- lustration. Tip to shift the transmission into the neu- tral position, press...

  • Page 44

    Operation and important riding points 5-4 5 eau16841 engine break-in there is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow- ing material carefully. Since the engine is brand new, do not put an ex...

  • Page 45

    Periodic maintenance and adjustment 6-1 6 eau17241 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 46

    Periodic maintenance and adjustment 6-2 6 eau1770a periodic maintenance and lubrication chart tip ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the mainte...

  • Page 47

    Periodic maintenance and adjustment 6-3 6 8 * brake hoses • check for cracks or damage. √ √ √ √ √ • replace. Every 4 years 9 * wheels • check runout and for damage. √ √ √ √ 10 * tires • check tread depth and for dam- age. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ ...

  • Page 48

    Periodic maintenance and adjustment 6-4 6 17 brake pedal pivot shaft • lubricate with lithium-soap-based grease. √ √ √ √ √ 18 clutch lever pivot shaft • lubricate with lithium-soap-based grease. √ √ √ √ √ 19 shift pedal pivot shaft • lubricate with lithium-soap-based grease. √ √ √ √ √ 20 sidestand, ...

  • Page 49

    Periodic maintenance and adjustment 6-5 6 eau18680 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 50

    Periodic maintenance and adjustment 6-6 6 • replace the brake hoses every four years and if cracked or damaged. U4s8e2e0.Book page 6 wednesday, july 30, 2008 11:24 am.

  • Page 51

    Periodic maintenance and adjustment 6-7 6 eau18771 removing and installing pan- els the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau42661 panels a and b to remove one ...

  • Page 52

    Periodic maintenance and adjustment 6-8 6 eau42690 panel c to remove the panel 1. Remove panels a and b. (see page 6-7.) 2. Remove the bolts, and then take the panel off. To install the panel 1. Place the panel in the original posi- tion, and then install the bolts. 2. Install panels a and b. Eau330...

  • Page 53

    Periodic maintenance and adjustment 6-9 6 eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in a...

  • Page 54

    Periodic maintenance and adjustment 6-10 6 eau42626 engine oil and oil filter car- tridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication cha...

  • Page 55

    Periodic maintenance and adjustment 6-11 6 tip skip steps 5–7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. Tip an oil filter wrench is available at a yamaha dealer. 6. Apply a thin coat of clean engine oil to the o-ring of the new o...

  • Page 56

    Periodic maintenance and adjustment 6-12 6 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Tip be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. Notice eca11620 ● in order to preven...

  • Page 57

    Periodic maintenance and adjustment 6-13 6 eau20070 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Eau40153 to check the coolant level 1. Place the vehicle on the c...

  • Page 58

    Periodic maintenance and adjustment 6-14 6 eau42681 to change the coolant 1. Place the vehicle on the center- stand and let the engine cool if necessary. 2. Place a container under the engine to collect the used coolant. 3. Remove the radiator cap retaining bolt, radiator cap retainer and radi- ator...

  • Page 59

    Periodic maintenance and adjustment 6-15 6 11. Pour the specified amount of the recommended coolant into the ra- diator and reservoir. 12. Install the coolant reservoir cap. 13. Install the radiator cap, radiator cap retainer and radiator cap re- taining bolt. 14. Start the engine, let it idle for s...

  • Page 60

    Periodic maintenance and adjustment 6-16 6 eau32887 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty ...

  • Page 61

    Periodic maintenance and adjustment 6-17 6 the engine, otherwise fuel may leak, creating a fire hazard. [ewa12463] 9. Install the fuel tank bolts. 10. Install the panels. 11. Install the seat. Eau34301 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjus...

  • Page 62

    Periodic maintenance and adjustment 6-18 6 eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valve ...

  • Page 63

    Periodic maintenance and adjustment 6-19 6 warning ewa10511 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fr...

  • Page 64

    Periodic maintenance and adjustment 6-20 6 this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10481 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle may be different, which could lead t...

  • Page 65

    Periodic maintenance and adjustment 6-21 6 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage i...

  • Page 66

    Periodic maintenance and adjustment 6-22 6 eau36502 rear brake light switch the rear brake light, which is activated by the brake pedal, should come on just before braking takes effect. If neces- sary, have a yamaha dealer adjust the brake light switch. Eau22390 checking the front and rear brake pad...

  • Page 67

    Periodic maintenance and adjustment 6-23 6 eau40260 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and reple...

  • Page 68

    Periodic maintenance and adjustment 6-24 6 eau22731 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the tip after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the bra...

  • Page 69

    Periodic maintenance and adjustment 6-25 6 tip using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. 3. Tighten the locknuts, then the axle nut to their specified torques. Eau23023 cleaning and lubricating the...

  • Page 70

    Periodic maintenance and adjustment 6-26 6 eau23101 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move ...

  • Page 71

    Periodic maintenance and adjustment 6-27 6 eau23142 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: lithium-...

  • Page 72

    Periodic maintenance and adjustment 6-28 6 eau23213 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. Warning ewa10741 if t...

  • Page 73

    Periodic maintenance and adjustment 6-29 6 eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner tubes for scratches, damage and ...

  • Page 74

    Periodic maintenance and adjustment 6-30 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha de...

  • Page 75

    Periodic maintenance and adjustment 6-31 6 ● batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space. ● keep this and all batter- ies out of the reach of children. T...

  • Page 76

    Periodic maintenance and adjustment 6-32 6 fz6-sahg fuse box 1 is located behind panel d. (see page 6-7.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified ampera...

  • Page 77

    Periodic maintenance and adjustment 6-33 6 eau23932 replacing a headlight bulb this model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts: ● headlight bulb do not touch the glass part of the ...

  • Page 78

    Periodic maintenance and adjustment 6-34 6 eau32824 replacing the tail/brake light bulb 1. Remove the seat. (see page 3-19.) 2. Remove the socket (together with the bulb) by turning it counter- clockwise. Warning! Do not touch the muffler bracket until the exhaust system has cooled. [ewa12302] 3. Re...

  • Page 79

    Periodic maintenance and adjustment 6-35 6 eau24312 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the s...

  • Page 80

    Periodic maintenance and adjustment 6-36 6 4. Insert a new bulb into the socket. 5. Install the auxiliary light socket (to- gether with the bulb) by pushing it in. 6. Install the panel. Eau44790 front wheel (fz6-shg) warning ewa14840 for the abs model, have a yamaha dealer remove and install the whe...

  • Page 81

    Periodic maintenance and adjustment 6-37 6 4. Pull the wheel axle out, and then remove the wheel. Eau42672 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Install the brake calipers by install- ing the bolts. Tip make sure that there is enough spac...

  • Page 82

    Periodic maintenance and adjustment 6-38 6 5. While supporting the brake caliper and slightly lifting the wheel, pull the wheel axle out. Tip a rubber mallet may be useful to tap the wheel axle out. 6. Push the wheel forward, and then remove the drive chain from the rear sprocket. Tip the drive chai...

  • Page 83

    Periodic maintenance and adjustment 6-39 6 tip ● make sure that the slot in the brake caliper bracket is fit over the retain- er on the swingarm. ● make sure that there is enough space between the brake pads be- fore installing the wheel. 2. Install the drive chain onto the rear sprocket, and then a...

  • Page 84

    Periodic maintenance and adjustment 6-40 6 heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. U4s8e2e0.Book page 40 wednesday, july 30, 2008 11:24 am.

  • Page 85

    Periodic maintenance and adjustment 6-41 6 eau42361 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 86

    Periodic maintenance and adjustment 6-42 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after r...

  • Page 87: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 88: Motorcycle Care And Storage

    Motorcycle care and storage 7-2 7 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or t...

  • Page 89: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 90: Motorcycle Care And Storage

    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 91: Specifications

    Specifications 8-1 8 dimensions: overall length: 2095 mm (82.5 in) overall width: 750 mm (29.5 in) overall height: 1210 mm (47.6 in) seat height: 795 mm (31.3 in) wheelbase: 1440 mm (56.7 in) ground clearance: 145 mm (5.71 in) minimum turning radius: 2800 mm (110.2 in) weight: with oil and fuel: fz6...

  • Page 92: Specifications

    Specifications 8-2 8 gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) chassis: frame type: diamond caster angle: 25.00 ° trail: 97.5 mm (3.84 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: bri...

  • Page 93: Specifications

    Specifications 8-3 8 wheel travel: 130.0 mm (5.12 in) electrical system: ignition system: tci (digital) charging system: ac magneto battery: model: gt12b-4 voltage, capacity: 12 v, 10.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 60 w/55.0 w × 1 headlight...

  • Page 94: Consumer Information

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 95: Consumer Information

    Consumer information 9-2 9 eau26480 model label the model label is affixed to the frame under the seat. (see page 3-19.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label u4s8e2e0.Book page 2 wed...

  • Page 96: Index

    Index a abs (for abs models) .......................... 3-15 abs warning light (for abs models) ....... 3-7 air filter element, replacing ................... 6-16 anti-theft alarm (optional)...................... 3-12 auxiliary light bulb, replacing ................ 6-35 b battery......................

  • Page 97: Index

    Index troubleshooting charts ......................... 6-41 turn signal indicator lights ...................... 3-4 turn signal light bulb, replacing ............ 6-34 turn signal switch ................................. 3-13 v valve clearance .................................... 6-18 vehicle identi...

  • Page 98

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 99

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 100

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2008.08-0.5 ×1 cr (e) dic183.