Yamaha FZS6W Service Manual

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Summary of FZS6W

  • Page 1

    Fzs6w service manual fzs6wc.

  • Page 2

    Eas20050 fzs6w/fzs6wc service manual ©2006 by yamaha motor corporation, u.S.A. First edition, octover 2006 all rights reserved. Any reproduction or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed inu.S.A. P/n lit-11616-20-60

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    Eas20070 notice this manual was produced by the yamaha motor company, ltd. Primarily for use by yamaha deal- ers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on yama...

  • Page 4

    Eas20090 how to use this manual this manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. • the manual is di...

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    Eas20100 symbols the following symbols are used in this manual for easier understanding. Note: the following symbols are not relevant to every vehicle. 1. Serviceable with engine mounted 2. Filling fluid 3. Lubricant 4. Special tool 5. Tightening torque 6. Wear limit, clearance 7. Engine speed 8. El...

  • Page 7: Table of Contents

    1 2 3 4 5 6 7 8 9 eas20110 table of contents general information specifications periodic checks and adjustments chassis engine cooling system fuel system electrical system troubleshooting.

  • Page 9: General Information

    1 general information identification ..........................................................................................1-1 vehicle identification number...................................................1-1 model label ............................................................................

  • Page 10: Identification

    Identification 1-1 eas20130 identification eas20140 vehicle identification number the vehicle identification number “1” is stamped into the right side of the steering head pipe. Eas20150 model label the model label “1” is affixed to the frame. This information will be needed to order spare parts..

  • Page 11: Features

    Features 1-2 eas20170 features eas4s81003 outline of fi system the main function of a fuel supply system is to provide fuel to the combustion chamber at the opti- mum air-fuel ratio in accordance with the engine operating conditions and the atmospheric tempera- ture. In the conventional carburetor s...

  • Page 12: Features

    Features 1-3 eas4s81004 fi system the fuel pump delivers fuel to the injector via the fuel filter. The pressure regulator maintains the fuel pressure that is applied to the injector at only 250 kpa (2.5 kg/cm 2 ). Accordingly, when the energiz- ing signal from the ecu energizes the injector, the fue...

  • Page 13: Features

    Features 1-4 eas4s81005 instrument functions warning ewa4s81002 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. The multi-function meter unit is equipped with the following: • a speedometer (which shows the riding speed) • a tachometer (which shows eng...

  • Page 14: Features

    Features 1-5 odometer and tripmeter modes push the “select” button to switch the dis- play between the odometer mode “odo” and the tripmeter modes “trip a” and “trip b” in the following order: “trip a” → “trip b” → “odo” → “trip a” when the fuel amount in the fuel tank decreases to 3.4 l (0.90 us ga...

  • Page 15: Features

    Features 1-6 note: • even if the air intake temperature is set to be displayed, the coolant temperature warning light comes on when the engine overheats. • when the key is turned to “on”, the coolant temperature is automatically displayed, even if the air intake temperature was displayed prior to tu...

  • Page 16: Important Information

    Important information 1-7 eas20180 important information eas20190 preparation for removal and disas- sembly 1. Before removal and disassembly, remove all dirt, mud, dust and foreign material. 2. Use only the proper tools and cleaning equipment. Refer to "special tools" on page 1-10. 3. When disassem...

  • Page 17: Important Information

    Important information 1-8 eas20230 bearings and oil seals install bearings and oil seals so that the manu- facturer’s marks or numbers are visible. When installing oil seals “1”, lubricate the oil seal lips with a light coat of lithium-soap-based grease. Oil bearings liberally when installing, if ap...

  • Page 18: Checking The Connections

    Checking the connections 1-9 eas20250 checking the connections check the leads, couplers, and connectors for stains, rust, moisture, etc. 1. Disconnect: • lead • coupler • connector 2. Check: • lead • coupler • connector moisture → dry with an air blower. Rust/stains → connect and disconnect several...

  • Page 19: Special Tools

    Special tools 1-10 eas20260 special tools the following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri- ate tools or improvised techniques. Special tools, part numbers...

  • Page 20: Special Tools

    Special tools 1-11 steering nut wrench 90890-01403 spanner wrench yu-33975 3-26, 4-53 damper rod holder 90890-01294 damping rod holder set ym-01300 4-45, 4-47 t-handle 90890-01326 ym-01326 4-45, 4-47 oil filter wrench 90890-01426 yu-38411 3-13 fork seal driver weight 90890-01367 replacement hammer y...