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Yamaha NEO'S YN50 Owner's Manual - Important Manual Information

Other manuals for NEO'S YN50: Owner's Manual, Owner's Manual

Summary of NEO'S YN50

  • Page 1

    5rn-f819d-e3 yn50 owner’s manual 5rn-f819d-e3.Qxd 02/02/2006 06:39 página 1.

  • Page 2

    5rn-f819d-e3.Qxd 02/02/2006 06:39 página 2.

  • Page 3: Introduction

    Welcome to the yamaha world of motorcycling! As the owner of the yn50, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the time to read this manu...

  • Page 4: Important Manual Information

    Eau34110 particularly important information is distinguished in this manual by the following notations: important manual information caution a caution indicates special precautions that must be taken to avoid damage to the scooter. Note: a note provides key information to make procedures easier or c...

  • Page 5: Important Manual Information

    Eaus1171 important manual information yn50 owner’s manual © 2004 by yamaha motor espaÑa, s.A. 2nd edition, december 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor espaÑa, s.A. Is expressly prohibited. Printed in neederland. 5rn-f819d-e3.Qx...

  • Page 6: Table of Contents

    Safety information .....................1-1 description.....................................2-1 left view ...........................................2-1 right view .........................................2-2 controls and instruments .................2-3 instrument and control function ................

  • Page 7: Safety Information

    Eaut1010 scooters are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this scooter. He or she should: ● obtain thorough instruc- ti...

  • Page 8: Safety Information

    • always obey the speed limit and never travel faster than warranted by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for proper control. • the operator should keep b...

  • Page 9: Safety Information

    Loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of 155 kg (341.78 lb). When loading wit- hin this weight limit, keep the follo- wing in mind: ● cargo and accessory weight should be kept as low and close to the scooter as possible. M...

  • Page 10: Safety Information

    An electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● gasoline is highly flamma- ble: • always turn the engine off when refueling. • take care not to spill any gaso- line on the engine or exhaust system when refueling. • never refu...

  • Page 11: Safety Information

    ● be careful when passing parked cars. A driver might not see you and open a door in your path. ● railroad crossings, streetcar rails, iron plates on road cons- truction sites, and manhole covers become extremely slip- pery when wet. Slow down and cross them with caution. Keep the scooter upright, o...

  • Page 12: Description

    Eau10410 left view description 2-1 2 1. Front blinker (page 6-19) 2. Headlight (page 6-18) 3. Seat (page 3-7) 4. Handle 5. Rear blinker (page 6-19) 6. Starter lever (3-7) 7. Center stand (page 6-14) 8. Air filter (page 6-6) 3 4 5 6 7 8 1 2 5rn-f819d-e3.Qxd 02/02/2006 06:39 página 12.

  • Page 13: Description

    Eau10420 right view description 2-2 2 9. Wheel (rear) (page 6-8) 10. Rear blinker (page 6-19) 11. Tail/brake light (page 6-19) 12. Fuel tank (page 3-5) 13. Storage compartment (page 3-8) 14. Battery (page 6-16) 15. Wheel (front) (page 6-8) 10 9 11 12 13 14 15 5rn-f819d-e3.Qxd 02/02/2006 06:39 página...

  • Page 14: Description

    Eau10430 controls and instruments description 2-3 2 16 29 28 25 21 24 17 19 20 22 23 27 18 26 16. Rear brake handle (page 3-5) 17. Dimmer switch (page 3-4) 18. Oil level warning light (page 3-2) 19. Left turn signal indicator light (page 3-2) 20. Speedometer (page 3-3) 21. Fuel gauge (page 3-3) 22. ...

  • Page 15

    Eau10460 main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10630 on all electrical systems are supplied with power, and the engine can be started. The key cannot be rem...

  • Page 16

    Eau10980 indicator lights 1. Turn signal indicator lights “ b ” 2. High beam indicator light “ j ” 3. Oil level warning light “ z ” eau11030 turn signal indicator lights “c” and “d” the corresponding indicator light flas- hes when the turn signal switch is pushed to the left or right. Eau11080 high ...

  • Page 17

    Eaum1090 speedometer unit 1. Odometer (total/trip) 2. Clock 3. Fuel gauge 4. Speedometer unit 5. “trip” button the speedometer unit is equipped with a speedometer, an odometer and a tripmeter. The speedometer shows riding speed. The odometer shows the total distance traveled. The trip- meter shows t...

  • Page 18

    Eaus1010 clock to set the clock 1. Turn the key to “f”. 2. Set the odometer/tripmeter dis- play to “total” by pushing the “set” button. 3. Push the “set” button for at least two seconds. 4. When the hours digits start flas- hing, push the “set” button to set the hours. 5. Push the “set” button for a...

  • Page 19

    Eau12900 front brake lever the front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip. Eau12950 rear brake lever the rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the hand...

  • Page 20

    Ewa10140 s s warning make sure that the fuel and 2-stro- ke engine oil tank caps are properly installed before riding the scooter. Eau13210 fuel 1. Refill pipe 2. Fuel level make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Ewa10880 s ...

  • Page 21

    Eau13460 2-stroke engine oil make sure that there is sufficient oil in the 2-stroke engine oil tank. Add the recommended 2-stroke engine oil if necessary. Note: make sure that the 2-stroke engine oil tank cap is properly installed. Eaus1050 kickstarter 1. Starter lever to start the engine, push the ...

  • Page 22

    Note: make sure that the seat is properly secured before riding. Eau14510 storage compartment there is a storage compartment under the seat. Ewa10960 s s warning ● do not exceed the load limit of 3.5 kg (7.72 lb) for the storage compartment. ● do not exceed the maximum load of 155 kg (341.78 lb) for...

  • Page 23: Pre-Operation Checks

    Eau15591 the condition of a vehicle is the owner’s responsibility. Vital compo- nents can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have seriou...

  • Page 24: Pre-Operation Checks

    Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page • check oil level in oil tank. 2-stroke engine oil • if necessary, add recommended oil to specified level. 3-5 • check vehicle for oil leakage. • check oil level in transmission case. Transmission oil • if necessary, add r...

  • Page 25

    Eau15980 ewa10870 s s warning ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or func- tion that you do not thoroughly understand. ● never start the engine or ope- rate it in a closed area for any length of tim...

  • Page 26

    Eau16780 acceleration and deceleration the speed can be adjusted by ope- ning and closing the throttle. To incre- ase the speed, turn the throttle grip in direction (a). To reduce the speed, turn the throttle grip in direction (b). Eau16791 braking 1. Close the throttle completely. 2. Apply both fro...

  • Page 27

    150~500 km (90–300 mi) avoid prolonged operation above 1/2 throttle. Rev the engine freely through the gears, but do not use full throttle at any time. 500~1000 km (300–600 mi) avoid prolonged operation above 3/4 throttle. Eca10350 caution after 1000 km (600 mi) of operation, the engine oil must be ...

  • Page 28

    Eau17280 safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. The most important points of inspection, adjustment, and lubrication are explained on the follo- wing pages. The intervals give...

  • Page 29

    Eau17710 periodic maintenance and lubrication chart note: • the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. • from 30000 km, repeat the maintenance intervals starting from 6000 km. • items marked with an asterisk should be performed by a ...

  • Page 30

    Odometer reading (x 1000 km) annual check no item check or maintenance job 1 6 12 18 24 10 * steering bearings • check bearing play and steering for roughness. √ √ √ √ √ • lubricate with lithium-soap-based grease. Every 24000 km 11 * chassis fasteners • make sure that all nuts, bolts and screws √ √ ...

  • Page 31

    Eau19602 checking the spark plug the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, th...

  • Page 32

    Eau20060 final transmission oil 1. Oil filler bolt the final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha dealer check and repair the scooter. In addition, the final trans- mission oil must be changed as follows at the intervals specified...

  • Page 33

    Eau20491 cleaning the air filter element 1. Panel 2. Screws (x2) 3. Air filter case cover screws the air filter element should be clea- ned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more frequently if you are riding in unu- sually wet ...

  • Page 34

    ● the engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 5. Install the air filter case cover by installing the screws. 6. Install the panel. Eau21300 adjusting the carburetor the carburetor is an importan...

  • Page 35

    Play, turn the adjusting nut in direction (a). To decrease the throttle cable free play, turn the adjusting nut in direction (b). 3. Tighten the locknut. Eau21870 tires to maximize the performance, durabi- lity, and safe operation of your motorcycle, note the following points regarding the specified...

  • Page 36

    ● securely pack the heaviest items close to the center of the vehicle and distribute the weight evenly on both sides. ● adjust the suspension and tire air pressure with regard to the load. ● check the tire condition and air pressure before each ride. Tire inspection 1. Depth 2. Side face the tires m...

  • Page 37

    Eau21960 cast wheels to maximize the performance, durabi- lity, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● the wheel rims should be chec- ked for cracks, bends or warpage before each ride. If any damage is found, have a yamaha dealer replace th...

  • Page 38

    To increase the brake lever free play, turn the adjusting nut at the brake shoe plate in direction (a). To decrea- se the brake lever free play, turn the adjusting nut in direction (b). Ewa10650 s s warning if proper adjustment cannot be obtained as described, have a yamaha dealer make this adjust- ...

  • Page 39

    Eau32343 checking the front brake fluid level 1. Minimum level insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low bra- ke fluid level ...

  • Page 40

    Eau23100 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a yamaha dealer check or repla- ...

  • Page 41

    Eau23170 lubricating the front and rear brake levers the pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the perio- dic maintenance and lubrication chart. Eau23190 checking and lubricating the centerstand the operation of the centerstand should be ...

  • Page 42

    2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and rebounds smoothly. Eca10590 caution if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or repair it. Eau23280 checking the steerin...

  • Page 43

    Eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals spe- cified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha dealer check the wheel bearings. Eau23340 bat...

  • Page 44

    • eyes: flush with water for 15 minutes and seek prompt medical attention. ● batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed spa- ce. ● keep this and all batte- ries...

  • Page 45

    Eca10640 caution do not use a fuse of a higher ampe- rage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have ...

  • Page 46

    Eau24210 replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws. 2. Remove the defective bulb by pushing it in and turning it coun- terclockwise. 1. Front blinker bulb 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. ...

  • Page 47

    Eca10680 caution do not overtighten the screws, otherwise the lens may break. Eau24310 replacing the license plate light bulb 1. Plate lamp bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bul...

  • Page 48

    Periodic maintenance and minor repair 6-21 6 eau25962 troubleshooting chart ewa10840 s s warning keep away open flames and do not smoke while checking or working on the fuel system. 5rn-f819d-e3.Qxd 02/02/2006 06:40 página 48.

  • Page 49: Scooter Care and Storage

    Eau26090 care while the open design of a scooter reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearan...

  • Page 50: Scooter Care and Storage

    After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottle- brush for hard-to-reach areas. Stub- born dirt and insects will come off more easily if the area is covered with a wet cloth for a few min...

  • Page 51: Scooter Care and Storage

    Note: consult a yamaha dealer for advice on what products to use. Eau26300 storage short-term always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover. Eca10820 caution ● storing the scooter in a poorly ventilated room or covering it with a tarp, ...

  • Page 52: Scooter Care and Storage

    Ewa10950 s s warning to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 6. Check and, if necessary, correct t...

  • Page 53: Specifications

    Dimensions overall length 1850 mm (72.8 in) overall width 685 mm (26.9 in) overall height 1265 mm (49.8 in) seat height 790 mm (31.1 in) wheelbase 1280 mm (50.4 in) ground clearance 135 mm (5.31 in) minimum turning radius 2830 mm (111.4 in) weight with oil and fuel tank full 87 kg (191.84 lb) engine...

  • Page 54: Specifications

    Rear 200 kpa (29 psi) (2.00 kgf/cm 2 ) loading condition 90 kg (198 lb) - maximum load front 175 kpa (25.4 psi) (1.75 kgf/cm 2 ) rear 225 kpa (32.6 psi) (2.25 kgf/cm 2 ) front wheel rim size 12 x 3.5 rear wheel rim size 12 x 3.5 front brake type single disc brake operation right hand operation recom...

  • Page 55: Consumer Information

    Eau26351 identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Key identification number: vehicl...

  • Page 56: Index

    2-stroke engine oil .....................................3-7 a acceleration and deceleration ...................5-2 adjusting the autolube pump ..................6-13 adjusting the brake lever free play ..........6-10 adjusting the carburetor ............................6-7 adjusting the rear brake ...

  • Page 57

    5rn-f819d-e3.Qxd 02/02/2006 06:40 página 57.

  • Page 58

    Yamaha motor espaÑa, s.A. Printed in neederland 2005.12 (e) 5rn-f819d-e3.Qxd 02/02/2006 06:40 página 58.