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Yamaha PW50 Owner's Manual

Other manuals for PW50: Owner's Manual, Owner's Manual, Owner's Manual

Summary of PW50

  • Page 1

    Dic183 5pg-28199-8b pw50 pw50d pw50d1 owner’s manual manuel du propriÉtaire bedienungsanleitung il convient de lire attentivement ce manuel avant la pre- mière utilisation du véhicule. Bitte lesen sie diese bedienungsanleitung sorgfältig durch, bevor sie das fahrzeug in betrieb nehmen. Read this man...

  • Page 2

    Printed in japan 2012.07-0.6 × 1 cr (e,f,g) dic183 printed on recycled paper imprimÉ sur papier recyclÉ auf recyclingpapier gedruckt.

  • Page 3: Owner’S Manual

    Read this manual carefully before operating this vehicle. Owner’s manual pw50 pw50d pw50d1 5pg-28199-8b-e0 u5pg8be0.Book page 1 wednesday, june 27, 2012 2:53 pm.

  • Page 4

    Eau48173 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Ec declaration of conformity conforming to directive 2006/42/ec we, yamaha motor co., ltd. 2500 shingai, iwata, japan, declare in sole responsibility, that the product pw50 (jy...

  • Page 5: Introduction

    Introduction eau41074 congratulations on your purchase of the yamaha pw50/pw50d/pw50d1. This model is the result of yamaha’s vast expe- rience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts- manship and reliability that have made...

  • Page 6: Introduction

    Introduction an important note to parents: this motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn- ings in this owner’s manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil- i...

  • Page 7: Important Manual Information

    Important manual information eau10133 particularly important information is distinguished in this manual by the following notations: *product and specifications are subject to change without notice. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey a...

  • Page 8: Important Manual Information

    Important manual information eau10200 pw50/pw50d/pw50d1 owner’s manual ©2012 by yamaha motor co., ltd. 1st edition, june 2012 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U5pg8be0.Book page...

  • Page 9: Table of Contents

    Table of contents location of important labels ............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 con...

  • Page 10: Table Of Contents

    Table of contents specifications .............................9-1 consumer information ...........10-1 identification numbers ..................10-1 u5pg8be0.Book page 2 wednesday, june 27, 2012 2:53 pm.

  • Page 11: Location of Important Labels

    Location of important labels 1-1 1 eau48115 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

  • Page 12: Location of Important Labels

    Location of important labels 1-2 1 for canada this vehicle is a restricted use motorcycle and is not intended for use on public highways. Ce vÉhicule est une motocyclette À usage restreint dont l’usage n’est pas destinÉ aux voies publiques. 3pt-2416e-10 • c m v s s • c anada • n s v a c • t r a n s ...

  • Page 13: Location of Important Labels

    Location of important labels 1-3 1 for canada tire information cold tire nor mal pressure should be set as follows. F ro n t r e a r : 1 0 0 k pa , { 1 . 0 0 k g f / c m ² } , 1 5 p s i : 1 0 0 k pa , { 1 . 0 0 k g f / c m ² } , 1 5 p s i 3rv-21668-a0 information sur les pneus la pression des pneus ...

  • Page 14: Location of Important Labels

    Location of important labels 1-4 1 for europe 4 3 2 1 u5pg8be0.Book page 4 wednesday, june 27, 2012 2:53 pm.

  • Page 15: Location of Important Labels

    Location of important labels 1-5 1 for europe 5pg-2816r-00 100 kpa 1.00 kgf/cm² 15 psi 100 kpa 1.00 kgf/cm² 15 psi 5pg-2156a-10 pw50 2.1 kw 39 kg 5b6-2816r-00 5b6-2817l-00 yamaha motor co., ltd. 2500 shingai, iwata, japan 2012 en16029 1 2 3 4 u5pg8be0.Book page 5 wednesday, june 27, 2012 2:53 pm.

  • Page 16: Location of Important Labels

    Location of important labels 1-6 1 familiarize yourself with the following pictograms and read the explanatory text. Read the owner’s manual. Always use an approved helmet and protective gear. Never use on paved roads. Use from 6 years old. Operation of this motorcycle by children under the age of 6...

  • Page 17: Location of Important Labels

    Location of important labels 1-7 1 **.* kpa *.** kgf/cm² *.* psi **.* kpa *.** kgf/cm² *.* psi ****** *** kw *** kg 1 2 3 yamaha motor co., ltd. 2500 shingai, iwata, japan **** 1 use unleaded gasoline only. Measure the tire pressure when the tires are cold. Adjust the tire pressure. Improper tire pr...

  • Page 18: Location of Important Labels

    Location of important labels 1-8 1 for oceania and south africa 1 2 u5pg8be0.Book page 8 wednesday, june 27, 2012 2:53 pm.

  • Page 19: Location of Important Labels

    Location of important labels 1-9 1 for oceania and south africa tire information cold tire nor mal pressure should be set as follows. F ro n t r e a r : 1 0 0 k pa , { 1 . 0 0 k g f / c m ² } , 1 5 p s i : 1 0 0 k pa , { 1 . 0 0 k g f / c m ² } , 1 5 p s i 3rv-21668-a0 warning 3pt-2118k-a1 • before ...

  • Page 20: Safety Information

    2-1 2 safety information eau4093b be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 21: Safety Information

    Safety information 2-2 2 ● many accidents involve inexperi- enced operators. • make sure that you are qualified and that you only lend your mo- torcycle to other qualified opera- tors. • know your skills and limits. Staying within your limits may help you to avoid an accident. • we recommend that yo...

  • Page 22: Safety Information

    Safety information 2-3 2 ● do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap- idly reach dangerous levels. ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ●...

  • Page 23: Safety Information

    Safety information 2-4 2 ucts or having other modifications per- formed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the...

  • Page 24: Safety Information

    Safety information 2-5 2 cation for the straps carefully so the straps will not rub against painted surfaces during transport. ● the suspension should be com- pressed somewhat by the tie- downs, if possible, so that the mo- torcycle will not bounce excessive- ly during transport. U5pg8be0.Book page ...

  • Page 25: Description

    Description 3-1 3 eau10410 left view 1 2 3 4 5 6 1. Spark plug (page 7-6) 2. Fuel cock (page 4-6) 3. Throttle stop screw (page 7-11) 4. Air filter element (page 7-9) 5. Kickstarter (page 4-7) 6. Centerstand (page 7-17) u5pg8be0.Book page 1 wednesday, june 27, 2012 2:53 pm.

  • Page 26: Description

    Description 3-2 3 eau10420 right view 1 2 3 4 5 1. Spark arrester (page 7-10) 2. Seat (page 4-7) 3. Transmission oil filler cap (page 7-8) 4. 2-stroke engine oil tank (page 4-6) 5. Transmission oil drain bolt (page 7-8) u5pg8be0.Book page 2 wednesday, june 27, 2012 2:53 pm.

  • Page 27: Description

    Description 3-3 3 eau10430 controls and instruments 1 2 7 3 4 5 6 1. Rear brake lever (page 4-3) 2. Starter (choke) lever (page 4-7) 3. 2-stroke engine oil tank cap (page 4-6) 4. Engine stop switch (page 4-1) 5. Front brake lever (page 4-2) 6. Throttle grip (page 7-12) 7. Fuel tank cap (page 4-3) u5...

  • Page 28

    Instrument and control functions 4-1 4 eau40660 handlebar switch eau40674 engine stop switch “off/run/start” set this switch to “start” before start- ing the engine. Set this switch to “run” after warming up the engine or before starting off. Set this switch to “off” to stop the engine. Tip ● the en...

  • Page 29

    Instrument and control functions 4-2 4 3. Tighten the locknut. Tip the adjusting range of the speed limiter screw is from the fully turned-in position to 7 mm (0.28 in) turned out. When the screw is turned out to 7 mm (0.28 in), the throttle grip can only be opened ap- proximately halfway. If more p...

  • Page 30

    Instrument and control functions 4-3 4 eau12951 rear brake lever the rear brake lever is located on the left side of the handlebar. To apply the rear brake, pull this lever toward the handlebar grip. Eau13182 fuel tank cap to remove the fuel tank cap, turn it counterclockwise, and then pull it off. ...

  • Page 31

    Instrument and control functions 4-4 4 3. Wipe up any spilled fuel immedi- ately. Notice: immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteri- orate painted surfaces or plastic parts. [eca10071] 4. Be sure to securely close the fuel tank cap. Warning ewa15151 gasol...

  • Page 32

    Instrument and control functions 4-5 4 your yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 95 or higher. If knocking (or pinging) oc- curs, use a gasoline of a different brand or premium unleaded fuel. Use of un- leaded fuel will extend spark pl...

  • Page 33

    Instrument and control functions 4-6 4 eau13453 2-stroke engine oil make sure that there is sufficient 2- stroke engine oil in the oil tank. Add the recommended 2-stroke engine oil as necessary. Notice eca16670 make sure that the 2-stroke engine oil tank cap is properly installed. Eau40701 fuel cock...

  • Page 34

    Instrument and control functions 4-7 4 eau13590 starter (choke) lever “ ” starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke). Move the lever in direction (b) to turn off the starter (chok...

  • Page 35

    Instrument and control functions 4-8 4 2. Place the seat in the original posi- tion. 3. Install the mudguard by installing the washers and bolts. Tip make sure that the seat is properly se- cured before riding. Eau53760 cable lock (for europe) your motorcycle came with an external anti-theft device ...

  • Page 36

    For your safety – pre-operation checks 5-1 5 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 37

    For your safety – pre-operation checks 5-2 5 throttle grip • make sure that operation is smooth. • check throttle grip free play. • if necessary, have yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. 7-12, 7-16 control cables • make sure that operation is smooth. • ...

  • Page 38

    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 39

    Operation and important riding points 6-2 6 eau41002 starting off 1. While applying the rear brake le- ver, push the motorcycle off the centerstand. 2. Completely close the throttle. 3. Set the engine stop switch to “run”. 4. Check for oncoming off-road vehi- cles, and then slowly turn the throt- tl...

  • Page 40

    Operation and important riding points 6-3 6 rear eau42030 engine break-in there is never a more important period in the life of your engine than the first 5 hours of riding. It is also important to ac- custom the rider to the motorcycle dur- ing this time. Please read the following information caref...

  • Page 41

    Operation and important riding points 6-4 6 eau40722 parking when parking, stop the engine, and then turn the fuel cock lever to “s” (stop). Warning ewa10311 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be...

  • Page 42

    Periodic maintenance and adjustment 7-1 7 eau17244 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 43

    Periodic maintenance and adjustment 7-2 7 eau17311 owner’s tool kit the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How- ever, additional tools such as a torque w...

  • Page 44

    Periodic maintenance and adjustment 7-3 7 eau41742 periodic maintenance chart for the emission control system tip items marked with an asterisk should be performed by a yamaha dealer as they require special tools, data and technical skills. No. Item check or maintenance job initial thereafter every ...

  • Page 45

    Periodic maintenance and adjustment 7-4 7 eau41757 general maintenance and lubrication chart tip items marked with an asterisk should be performed by a yamaha dealer as they require special tools, data and technical skills. No. Item check or maintenance job initial thereafter every 1 month 3 months ...

  • Page 46

    Periodic maintenance and adjustment 7-5 7 tip the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 10 * transmission oil check for oil leakage. Correct if necessary. Change. 11 * front and rear brake lever pivot apply lithium-soap-based grease lightly. 12 * c...

  • Page 47

    Periodic maintenance and adjustment 7-6 7 eau19604 checking the spark plug the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- ...

  • Page 48

    Periodic maintenance and adjustment 7-7 7 to install the spark plug 1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 2. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque. Tip ...

  • Page 49

    Periodic maintenance and adjustment 7-8 7 eau40893 transmission oil the transmission oil must be checked for oil leakage before each ride. If any leakage is found, have a yamaha deal- er check and repair the motorcycle. In addition, the transmission oil must be changed at the intervals specified in ...

  • Page 50

    Periodic maintenance and adjustment 7-9 7 eau41711 middle and final gear cases the middle and final gear cases must be checked for grease leakage before each ride. If any leakage is found, have a yamaha dealer check and repair the motorcycle. In addition, have a yamaha dealer check and lubricate the...

  • Page 51

    Periodic maintenance and adjustment 7-10 7 5. Insert the sponge material into the air filter case. Notice: make sure that the sponge material is prop- erly seated in the air filter case. The engine should never be op- erated without the sponge mate- rial installed, otherwise the piston(s) and/or cyl...

  • Page 52

    Periodic maintenance and adjustment 7-11 7 eau39930 adjusting the carburetor the carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most car- buretor adjustments should be left to a yamaha dealer, who has the neces- sary professional knowledge and ...

  • Page 53

    Periodic maintenance and adjustment 7-12 7 eau21384 checking the throttle grip free play the throttle grip free play should mea- sure 1.5–3.5 mm (0.06–0.14 in) at the inner edge of the throttle grip. Periodi- cally check the throttle grip free play and, if necessary, have a yamaha deal- er adjust it...

  • Page 54

    Periodic maintenance and adjustment 7-13 7 tire information this motorcycle is equipped with panel wheels and tube tires. Tires age, even if they have not been used or have only been used occasion- ally. Cracking of the tread and sidewall rubber, sometimes accompanied by carcass deformation, is an e...

  • Page 55

    Periodic maintenance and adjustment 7-14 7 eau40781 panel wheels warning ewa10610 the wheels on this model are not de- signed for use with tubeless tires. Do not attempt to use tubeless tires on this model. To maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the ...

  • Page 56

    Periodic maintenance and adjustment 7-15 7 rear warning ewa10650 if proper adjustment cannot be ob- tained as described, have a yamaha dealer make this adjustment. Eau41052 checking the front and rear brake shoes the front and rear brake shoes must be checked for wear at the intervals spec- ified in...

  • Page 57

    Periodic maintenance and adjustment 7-16 7 eau50800 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move ...

  • Page 58

    Periodic maintenance and adjustment 7-17 7 eau43631 lubricating the front and rear brake levers the pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main- tenance and lubrication chart. Eau23192 checking and lubricating the centerstand ...

  • Page 59

    Periodic maintenance and adjustment 7-18 7 notice eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau45511 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be ...

  • Page 60

    Periodic maintenance and adjustment 7-19 7 eau24360 front wheel eau41024 to remove the front wheel warning ewa10821 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Place the motorcycle on the cen- terstand. 2. Disconnect the brake cable at the wheel hub by ...

  • Page 61

    Periodic maintenance and adjustment 7-20 7 3. Insert the wheel axle from the right side. 4. Install the washer and axle nut, and then tighten the axle nut to the specified torque. 5. Connect the brake cable at the wheel hub, and then install the brake lever free play adjusting nut. 6. Adjust the bra...

  • Page 62

    Periodic maintenance and adjustment 7-21 7 5. Remove the exhaust chamber bolt and washers. 6. Remove the exhaust manifold bolts, and then remove the ex- haust chamber, the power reduc- tion plate and the gasket. 7. Remove the right-side rear shock absorber mounting bolt and then tilt the rear shock ...

  • Page 63

    Periodic maintenance and adjustment 7-22 7 10. Pull the wheel to the right to sepa- rate it from the final gear case, and then remove the wheel. Eau41523 to install the rear wheel 1. Apply a light coating of lithium- soap-based grease to the splines of the final gear case and wheel hub. 2. Install t...

  • Page 64

    Periodic maintenance and adjustment 7-23 7 13. Adjust the brake lever free play. (see page 7-14.) 14. Install the seat. Eau25851 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, ...

  • Page 65

    Periodic maintenance and adjustment 7-24 7 eau25972 troubleshooting chart check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Supply fuel. Operate the kickstarter. 2. Compression there is compression. There is no compression. Check the ignition. Have a yamaha deale...

  • Page 66: Motorcycle Care and Storage

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 67: Motorcycle Care and Storage

    Motorcycle care and storage 8-2 8 ● do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or...

  • Page 68: Motorcycle Care and Storage

    Motorcycle care and storage 8-3 8 ● avoid using abrasive polishing compounds as they will wear away the paint. Tip consult a yamaha dealer for advice on what products to use. Eau40645 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with...

  • Page 69: Motorcycle Care and Storage

    Motorcycle care and storage 8-4 8 e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap. Warning! To prevent damage or injury from sparking, make sure to ground the spark plug elec- trodes while turning the en- gine over. [ewa10951] 6. Lubricate all...

  • Page 70: Specifications

    Specifications 9-1 9 dimensions: overall length: 1245 mm (49.0 in) overall width: 575 mm (22.6 in) overall height: 715 mm (28.1 in) seat height: 485 mm (19.1 in) wheelbase: 855 mm (33.7 in) ground clearance: 105 mm (4.13 in) minimum turning radius: 1300 mm (51.2 in) weight: curb weight: 39 kg (86 lb...

  • Page 71: Specifications

    Specifications 9-2 9 secondary reduction ratio: 6.218 (19/15 x 54/11) chassis: frame type: backbone caster angle: 25.50 ° trail: 50 mm (2.0 in) front tire: type: with tube size: 2.50-10 4pr manufacturer/model: pw50 (eur) bridgestone/knobby pw50 (zaf), pw50d, pw50d1 bridgestone/knobby irc/knobby spee...

  • Page 72: Specifications

    Specifications 9-3 9 eau51131 for europe only the figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation be- tween the emission and exposure lev- els, this cannot be used reliably to determine whether or not further pre- cautions are required. F...

  • Page 73: Consumer Information

    Consumer information 10-1 10 eau40792 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identification number...

  • Page 74: Consumer Information

    Consumer information 10-2 10 eau48120 vehicle emission control informa- tion label (for canada) the vehicle emission control informa- tion label is affixed at the location in the illustration. This label shows specifica- tions related to exhaust emissions as required by federal law, state law and en...

  • Page 75: Index

    Index a acceleration and deceleration ................ 6-2 air filter element, cleaning ...................... 7-9 autolube pump, adjusting ..................... 7-16 b brake lever, front .................................... 4-2 brake lever, rear ..................................... 4-3 brake lever...

  • Page 76

    Eau53771 warning always : • use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns. • avoid paved surfaces—pavement may seriously affect handling and control. Improper motorcycle use can result in severe injury or death. Always use an approved helmet and prot...