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Yamaha PW50 Owner's Manual

Other manuals for PW50: Owner's Manual, Owner's Manual, Owner's Manual

Summary of PW50

  • Page 1

    Dic183 pw50 pw50g pw50g2 2sa-28199-82 owner’s manual manuel du propriÉtaire bedienungsanleitung read this manual carefully before oper- ating this vehicle. Il convient de lire attentivement ce manuel avant la première utilisation du véhicule. Bitte lesen sie diese bedienungsanlei- tung sorgfältig du...

  • Page 2

    Dic183 original instructions notice originale originalbetriebsanleitung printed on recycled paper imprimÉ sur papier recyclÉ auf recyclingpapier gedruckt printed in japan 2015.06-1.2×1 cr (e,f,g).

  • Page 3: Owner’S Manual

    Read this manual carefully before oper- ating this vehicle. Owner’s manual pw50 motorcycle pw50 pw50g pw50g2 2sa-28199-82-e0 u2sa82e0.Book page 1 monday, june 8, 2015 1:09 pm.

  • Page 4

    Eau68961 rea d this manual carefully b efore operatin g this vehicle. This manual shoul d stay with this vehicle if it is sol d . Ec declaration of conformity conforming to directive 98/37/ec, 2006/42/ec we, yamaha motor co., ltd. 2500 shingai, iwata, japan, declare in sole responsibility, that the ...

  • Page 5: Intro

    Intro d uction eau41075 congratulations on your purchase of the yamaha pw50 / pw50g / pw50g2. This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts- manship and reliability that have ...

  • Page 6: Intro

    Intro d uction safely. Parents should supervise their child’s use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability to operate the motorcycle safely. Your motorcycle is equipped with an adjustable speed limiter and a power reduc...

  • Page 7: Important Manual Information

    Important manual information eau63350 particularly important information is distinguished in this manual by the following notations: *product and specifications are subject to change without notice. Eau10201 this is the safety alert sym b ol. It is use d to alert you to potential personal injury haz...

  • Page 8: Le of Contents

    Ta b le of contents location of important la b els ........... 1-1 safety information ............................ 2-1 description ....................................... 3-1 left view ......................................... 3-1 right view ....................................... 3-2 controls and i...

  • Page 9: Location Of Important La

    Location of important la b els 1-1 1 eau68710 read and understand all of the labels on your vehicle. They contain important in- formation for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label i...

  • Page 10: Location of Important La

    Location of important la b els 1-2 1 for cana d a this vehicle is a restricted use motorcycle and is not intended for use on public highways. Ce vÉhicule est une motocyclette À usage restreint dont l’usage n’est pas destinÉ aux voies publiques. 3pt-2416e-10 • c m v s s • c anada • n s v a c • t r a ...

  • Page 11: Location Of Important La

    Location of important la b els 1-3 1 for cana d a tire information cold tire nor mal pressure should be set as follows. F ro n t r e a r : 1 0 0 k pa , { 1 . 0 0 k g f / c m ² } , 1 5 p s i : 1 0 0 k pa , { 1 . 0 0 k g f / c m ² } , 1 5 p s i 3rv-21668-a0 information sur les pneus la pression des pn...

  • Page 12: Location of Important La

    Location of important la b els 1-4 1 for europe 4 3 2 1 u2sa82e0.Book page 4 monday, june 8, 2015 1:09 pm.

  • Page 13: Location Of Important La

    Location of important la b els 1-5 1 for europe 5pg-2816r-00 100 kpa 1.00 kgf/cm² 15 psi 100 kpa 1.00 kgf/cm² 15 psi 5pg-2156a-10 pw50 2.1 kw 39 kg 5b6-2816r-00 5b6-2817l-00 yamaha motor co., ltd. 2500 shingai, iwata, japan 2015 en16029 1 3 4 2 u2sa82e0.Book page 5 monday, june 8, 2015 1:09 pm.

  • Page 14: Location of Important La

    Location of important la b els 1-6 1 familiarize yourself with the following pictograms and read the explanatory text. Read the owner’s manual. Always use an approved helmet and protective gear. Use from 6 years old. Operation of this motorcycle by children under the age of 6 increase the risk of se...

  • Page 15: Location Of Important La

    Location of important la b els 1-7 1 **.* kpa *.** kgf/cm² *.* psi **.* kpa *.** kgf/cm² *.* psi ****** *** kw *** kg 1 2 3 yamaha motor co., ltd. 2500 shingai, iwata, japan **** 1 use unleaded gasoline only. Measure the tire pressure when the tires are cold. Adjust the tire pressure. Improper tire ...

  • Page 16: Location of Important La

    Location of important la b els 1-8 1 for oceania an d south africa 1 2 u2sa82e0.Book page 8 monday, june 8, 2015 1:09 pm.

  • Page 17: Location Of Important La

    Location of important la b els 1-9 1 for oceania an d south africa tire information cold tire nor mal pressure should be set as follows. F ro n t r e a r : 1 0 0 k pa , { 1 . 0 0 k g f / c m ² } , 1 5 p s i : 1 0 0 k pa , { 1 . 0 0 k g f / c m ² } , 1 5 p s i 3rv-21668-a0 warning 3pt-2118k-a1 • befo...

  • Page 18: Safety Information

    2-1 2 safety information eau4093c be a responsi b le owner as the vehicle’s owner, you are re- sponsible for the safe and proper oper- ation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the...

  • Page 19: Safety Information

    Safety information 2-2 2 sic motorcycle maintenance. Certain maintenance can only be carried out by certified staff. Many accidents involve inexperi- enced operators. • make sure that you are qualified and that you only lend your mo- torcycle to other qualified oper- ators. • know your skills and li...

  • Page 20: Safety Information

    Safety information 2-3 2 ventilated areas. If you experience any symptoms of carbon monoxide poi- soning, leave the area immediately, get fresh air, and seek medical treat- ment. Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxi...

  • Page 21: Safety Information

    Safety information 2-4 2 aftermarket parts, accessories, an d mo d ifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that some aftermarket accesso- ries or modifications are not suitable because of potential safety hazards t...

  • Page 22: Safety Information

    Safety information 2-5 2 point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. Shift the transmission in gear (for models with a manual transmis- sion). Secure the motorcycle with tie- downs or suitable straps that are attached to soli...

  • Page 23: Description

    Description 3-1 3 eau63371 left view 1 2 3 4 5 6 1. Spark plug (page 7-6) 2. Fuel cock (page 4-7) 3. Throttle stop screw (page 7-12) 4. Air filter element (page 7-10) 5. Kickstarter (page 4-8) 6. Centerstand (page 7-20) u2sa82e0.Book page 1 monday, june 8, 2015 1:09 pm.

  • Page 24: Description

    Description 3-2 3 eau63391 ri g ht view 1 2 3 4 5 6 1. Spark arrester (page 7-11) 2. Seat (page 4-8) 3. Transmission oil filler cap (page 7-8) 4. Fuel tank cap (page 4-3) 5. 2-stroke engine oil tank cap (page 4-6) 6. Transmission oil drain bolt (page 7-8) u2sa82e0.Book page 2 monday, june 8, 2015 1:...

  • Page 25: Description

    Description 3-3 3 eau63401 controls an d instruments 1 2 3 4 5 1. Rear brake lever (page 4-3) 2. Starter (choke) lever (page 4-7) 3. Engine stop switch (page 4-1) 4. Front brake lever (page 4-2) 5. Throttle grip (page 7-13) u2sa82e0.Book page 3 monday, june 8, 2015 1:09 pm.

  • Page 26: Instrument An

    Instrument an d control functions 4-1 4 eau40661 han d le b ar switch eau40675 en g ine stop switch “off/run/start” set this switch to “start” before starting the engine. Set this switch to “run” after warming up the engine or before starting off. Set this switch to “off” to stop the engine. Tip the...

  • Page 27: Instrument An

    Instrument an d control functions 4-2 4 tip the adjusting range of the speed limit- er screw is from the fully turned-in po- sition to 7 mm (0.28 in) turned out. When the screw is turned out to 7 mm (0.28 in), the throttle grip can only be opened approximately halfway. If more power is required, ple...

  • Page 28: Instrument An

    Instrument an d control functions 4-3 4 eau12952 rear b rake lever the rear brake lever is located on the left side of the handlebar. To apply the rear brake, pull this lever toward the handlebar grip. Eau13183 fuel tank cap to remove the fuel tank cap, turn it counterclockwise, and then pull it off...

  • Page 29: Instrument An

    Instrument an d control functions 4-4 4 eau13213 fuel make sure there is sufficient gasoline in the tank. Warning ewa10882 gasoline an d g asoline vapors are extremely flamma b le. To avoi d fires an d explosions an d to re d uce the risk of injury when refuelin g , follow these instructions. 1. Bef...

  • Page 30: Instrument An

    Instrument an d control functions 4-5 4 gasoline of a different brand or premi- um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance cost. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that con- taining methanol. Gasohol containing etha...

  • Page 31: Instrument An

    Instrument an d control functions 4-6 4 eau13414 fuel tank b reather hose before operating the motorcycle: check the fuel tank breather hose connection. Check the fuel tank breather hose for cracks or damage, and replace it if necessary. Make sure that the fuel tank breather hose is not blocked, and...

  • Page 32: Instrument An

    Instrument an d control functions 4-7 4 eau40702 fuel cock the fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has two positions: s (stop) with the lever in this position, fuel will not flow. Always return the lever to this position when the engine is n...

  • Page 33: Instrument An

    Instrument an d control functions 4-8 4 eau13681 kickstarter to start the engine, fold out the kick- starter lever, move it down lightly with your foot until the gears engage, and then push it down smoothly but force- fully. Eau40921 seat to remove the seat 1. Remove the mudguard by remov- ing the b...

  • Page 34: Instrument An

    Instrument an d control functions 4-9 4 tip make sure that the seat is properly se- cured before riding. Eau53762 ca b le lock (for europe) your motorcycle came with an external anti-theft device to help prevent unau- thorized use. Please locate the cable and lock assembly that came with your motorc...

  • Page 35: Instrument An

    Instrument an d control functions 4-10 4 5. Perform the above steps in re- verse order before riding your mo- torcycle. 1. Correct cable and lock assembly use 1 u2sa82e0.Book page 10 monday, june 8, 2015 1:09 pm.

  • Page 36

    For your safety – pre-operation checks 5-1 5 eau63440 inspect your vehicle each time you use it to make sure the vehicle is in safe oper- ating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11152 failure to inspect or mai...

  • Page 37

    For your safety – pre-operation checks 5-2 5 centerstan d • make sure that operation is smooth. • lubricate pivot if necessary. 7-20 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — en g ine stop switch • check operation. 4-1 item checks...

  • Page 38: Operation An

    Operation an d important ri d in g points 6-1 6 eau15952 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10272 failure to familiarize yourself with the controls can lea d to loss of co...

  • Page 39: Operation An

    Operation an d important ri d in g points 6-2 6 eau16661 startin g a warm en g ine follow the same procedure as for starting a cold engine with the excep- tion that the starter (choke) is not re- quired when the engine is warm. Instead, start the engine with the throt- tle slightly open. Tip if the ...

  • Page 40: Operation An

    Operation an d important ri d in g points 6-3 6 eau16782 acceleration an d d eceleration the speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in di- rection (a). To reduce the speed, turn the throttle grip in direction (b). Eau41013 brakin g wa...

  • Page 41: Operation An

    Operation an d important ri d in g points 6-4 6 eau42031 en g ine b reak-in there is never a more important period in the life of your engine than the first 5 hours of riding. It is also important to accustom the rider to the motorcycle during this time. Please read the fol- lowing information caref...

  • Page 42: Perio

    Perio d ic maintenance an d a d justment 7-1 7 eau17246 periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most im- portant points of vehicle inspection, adjustment, a...

  • Page 43: Perio

    Perio d ic maintenance an d a d justment 7-2 7 eau17303 emission controls not only function to ensure cleaner air, but are also vital to proper engine operation and maximum performance. In the following periodic maintenance charts, the services relat- ed to emissions control are grouped separately. ...

  • Page 44: Perio

    Perio d ic maintenance an d a d justment 7-3 7 eau69180 perio d ic maintenance chart for the emission control system tip items marked with an asterisk should be performed by a yamaha dealer as they require special tools, data and technical skills. 4 * carburetor • check engine idling speed and start...

  • Page 45: Perio

    Perio d ic maintenance an d a d justment 7-4 7 eau69202 general maintenance an d lu b rication chart tip items marked with an asterisk should be performed by a yamaha dealer as they require special tools, data and technical skills. 4 * tires • check tread depth and for damage. • replace if necessary...

  • Page 46: Perio

    Perio d ic maintenance an d a d justment 7-5 7 tip the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 11 * front and rear brake lever pivot • apply lithium-soap-based grease lightly. 12 * centerstand pivot • check operation. 13 * shock absorber assemblies •...

  • Page 47: Perio

    Perio d ic maintenance an d a d justment 7-6 7 eau19605 checkin g the spark plu g the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic m...

  • Page 48: Perio

    Perio d ic maintenance an d a d justment 7-7 7 to install the spark plu g 1. Clean the surface of the spark plug gasket and its mating surfa- ce, and then wipe off any grime from the spark plug threads. 2. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torq...

  • Page 49: Perio

    Perio d ic maintenance an d a d justment 7-8 7 tip store the power reduction plate with the owner’s manual so that it is readily available whenever you want to reduce the engine power. 4. Install the exhaust manifold and its new gasket by installing the bolts, and then tighten the bolts to the speci...

  • Page 50: Perio

    Perio d ic maintenance an d a d justment 7-9 7 4. Install the transmission oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. 5. Refill with the specified amount of the recommended transmission oil, and then install and tighten the oil filler cap. Notice eca10453 i...

  • Page 51: Perio

    Perio d ic maintenance an d a d justment 7-10 7 eau40904 cleanin g the air filter element the air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean or, if necessary, replace the air filter element more frequently if you are riding in...

  • Page 52: Perio

    Perio d ic maintenance an d a d justment 7-11 7 eau41222 cleanin g the spark arrester the spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Warning ewa10981 always let the exhaust system cool prior to touchin g exhaust components. Do not s...

  • Page 53: Perio

    Perio d ic maintenance an d a d justment 7-12 7 eau39931 a d justin g the car b uretor the carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most carburetor adjustments should be left to a yamaha dealer, who has the nec- essary professional knowle...

  • Page 54: Perio

    Perio d ic maintenance an d a d justment 7-13 7 tip if the specified idling speed cannot be obtained as described above, have a yamaha dealer make the adjustment. Eau21385 checkin g the throttle g rip free play the throttle grip free play should mea- sure 1.5–3.5 mm (0.06–0.14 in) at the inner edge ...

  • Page 55: Perio

    Perio d ic maintenance an d a d justment 7-14 7 eau65050 tires tires are the only contact between the vehicle and the road. Safety in all con- ditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good condition at all times and rep...

  • Page 56: Perio

    Perio d ic maintenance an d a d justment 7-15 7 after extensive tests, only the tires list- ed below have been approved for this model by yamaha. Warning ewa15542 have a yamaha d ealer replace excessively worn tires. Operat- in g the motorcycle with exces- sively worn tires d ecreases ri d in g sta ...

  • Page 57: Perio

    Perio d ic maintenance an d a d justment 7-16 7 eau40782 panel wheels warning ewa10611 the wheels on this mo d el are not d esi g ne d for use with tu b eless tires. Do not attempt to use tu b eless tires on this mo d el. To maximize the performance, durabil- ity, and safe operation of your motor- c...

  • Page 58: Perio

    Perio d ic maintenance an d a d justment 7-17 7 front rear warning ewa10651 if proper a d justment cannot b e o b - taine d as d escri b e d , have a yamaha d ealer make this a d justment. Eau41054 checkin g the front an d rear b rake shoes the front and rear brake shoes must be checked for wear at ...

  • Page 59: Perio

    Perio d ic maintenance an d a d justment 7-18 7 tip be sure to measure the brake lining at the thinnest portion. Eau23098 checkin g an d lu b ricatin g the ca b les the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends...

  • Page 60: Perio

    Perio d ic maintenance an d a d justment 7-19 7 eau23115 checkin g an d lu b ricatin g the throttle g rip an d ca b le the operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricat- ed by a yamaha dealer at the intervals specified in the periodic ma...

  • Page 61: Perio

    Perio d ic maintenance an d a d justment 7-20 7 eau43634 lu b ricatin g the front an d rear b rake levers the pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main- tenance and lubrication chart. Eau23193 checkin g an d lu b ricatin g t...

  • Page 62: Perio

    Perio d ic maintenance an d a d justment 7-21 7 eau42082 checkin g the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the con d ition check the inner tubes for scratches and da...

  • Page 63: Perio

    Perio d ic maintenance an d a d justment 7-22 7 eau23292 checkin g the wheel b earin g s the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a ...

  • Page 64: Perio

    Perio d ic maintenance an d a d justment 7-23 7 to install the front wheel 1. Install the brake shoe plate into the wheel hub as shown. 2. Lift the wheel up between the fork legs. Tip make sure that the slot in the brake shoe plate fits over the retainer on the fork leg. 3. Insert the wheel axle fro...

  • Page 65: Perio

    Perio d ic maintenance an d a d justment 7-24 7 eau25081 rear wheel eau56822 to remove the rear wheel warning ewa10822 to avoi d injury, securely support the vehicle so there is no d an g er of it fallin g over. 1. Place the motorcycle on the cen- terstand. 2. Remove the seat. (see page 4-8.) 3. Rem...

  • Page 66: Perio

    Perio d ic maintenance an d a d justment 7-25 7 8. Remove the axle nut while apply- ing the rear brake. 9. Remove the rear arm by removing the nuts and washers. 10. Pull the wheel to the right to re- move it from the rear axle. To install the rear wheel 1. Apply a light coating of lithium- soap-base...

  • Page 67: Perio

    Perio d ic maintenance an d a d justment 7-26 7 12. Tighten the muffler bolt to the specified torque. 13. Adjust the brake lever free play. (see page 7-16.) 14. Install the seat. Eau25852 trou b leshootin g although yamaha motorcycles receive a thorough inspection before shipment from the factory, t...

  • Page 68: Perio

    Perio d ic maintenance an d a d justment 7-27 7 eau68120 trou b leshootin g chart 1. Fuel there is enough fuel. There is no fuel. Check the ignition. Supply fuel. The engine does not start. Check the ignition. Open the throttle halfway and operate the kickstarter. Wipe off with a dry cloth and corre...

  • Page 69: Motorcycle Care An

    Motorcycle care an d stora g e 8-1 8 eau37834 matte color caution notice eca15193 some mo d els are equippe d with matte colore d finishe d parts. Be sure to consult a yamaha d ealer for a d vice on what pro d ucts to use b e- fore cleanin g the vehicle. Usin g a b rush, harsh chemical pro d ucts or...

  • Page 70: Motorcycle Care An

    Motorcycle care an d stora g e 8-2 8 structe d . Also, thorou g hly rinse the area off with water, imme d i- ately d ry it, an d then apply a cor- rosion protection spray. Improper cleanin g can d ama g e plastic parts (such as cowlin g s, panels, etc.) an d the mufflers. Use only a soft, clean clot...

  • Page 71: Motorcycle Care An

    Motorcycle care an d stora g e 8-3 8 make sure that there is no oil or wax on the tires. If necessary, wash the tires with warm water an d a mil d d eter- g ent. Before ri d in g at hi g her spee d s, test the motorcycle’s b rakin g performance an d cor- nerin g b ehavior. Notice eca10801 apply spra...

  • Page 72: Motorcycle Care An

    Motorcycle care an d stora g e 8-4 8 5. Perform the following steps to protect the cylinder, piston rings, etc. From corrosion. A. Remove the spark plug cap and spark plug. B. Pour a teaspoonful of engine oil into the spark plug bore. C. Install the spark plug cap onto the spark plug, and then place...

  • Page 73: Specifications

    Specifications 9-1 9 dimensions: overall length: 1245 mm (49.0 in) overall width: 575 mm (22.6 in) overall height: 715 mm (28.1 in) seat height: 485 mm (19.1 in) wheelbase: 855 mm (33.7 in) ground clearance: 105 mm (4.13 in) minimum turning radius: 1.3 m (4.27 ft) wei g ht: curb weight: 39 kg (86 lb...

  • Page 74: Specifications

    Specifications 9-2 9 clutch: clutch type: wet, centrifugal, shoe drivetrain: primary reduction ratio: 1.909 (63/33) final drive: shaft secondary reduction ratio: 6.218 (19/15 x 54/11) chassis: frame type: backbone caster angle: 25.50 ° trail: 50 mm (2.0 in) front tire: type: with tube size: 2.50-10 ...

  • Page 75: Specifications

    Specifications 9-3 9 eau51132 for europe only the figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation be- tween the emission and exposure lev- els, this cannot be used reliably to determine whether or not further pre- cautions are required. F...

  • Page 76: Consumer Information

    Consumer information 10-1 10 eau53562 i d entification num b ers record the vehicle identification num- ber, engine serial number, and the model label information in the spaces provided below. These identification numbers are needed when registering the vehicle with the authorities in your area and ...

  • Page 77: Consumer Information

    Consumer information 10-2 10 space provided. This information will be needed when ordering spare parts from a yamaha dealer. Eau48121 vehicle emission control informa- tion la b el (for cana d a) the vehicle emission control informa- tion label is affixed at the location in the illustration. This la...

  • Page 78

    11-1 11 in d ex a acceleration and deceleration ................6-3 air filter element, cleaning ....................7-10 autolube pump, adjusting.....................7-19 b brake lever, front ....................................4-2 brake lever, rear......................................4-3 brake le...

  • Page 79

    U2sa82e0.Book page 2 monday, june 8, 2015 1:09 pm.

  • Page 80

    Warning never operate: improper motorcycle use can result in severe injury or death. Locate and read owner’s manual. Follow all instructions and warnings. • • • • without proper training or instruction. At speeds too fast for your skills or the conditions. On public roads—a collision can occur with ...