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Yamaha RX10GTL Owner's Manual

Other manuals for RX10GTL: Supplemental Service Manual

Summary of RX10GTL

  • Page 1

    Owner’s manual snowmobile rx10gtl rx10ml 8gd-28199-10 lit-12628-02-44 printed on recycled paper printed in japan 2005.06-0.9 ×1 cr (e) yamaha motor co., ltd..

  • Page 3: Machine Identification

    Esu00286 1- machine identification identification number records a. Frame number: cz-01e b. Engine number (primary id): cz-01e c. Key number: cz-01e record the frame number, engine number (primary id), and key number in the spaces provided for assistance when ordering spare parts from a yamaha deale...

  • Page 4: Introduction

    Esu00011 2- introduction congratulations on your purchase of a yamaha snowmo- bile. This model is the result of yamaha’s vast experience in the production of fine sporting and touring snowmo- biles. It represents the high degree of craftsmanship and reliability that have made yamaha a leader in thes...

  • Page 5: Warning

    Warning @ please read and understand this manual completely before operating the snowmo- bile. @ note: @ ● yamaha continually seeks advancements in product design and quality. Therefore, while this manual con- tains the most current product information available at the time of printing, there may be...

  • Page 6: Contents

    Esu00003 contents yamaha motor corporation, u.S.A. Snowmobile limited warranty .......................................1-1 yamaha extended service (y.E.S.) ...............................................1-4 location of the important labels .......................2-1 safety information ..................

  • Page 7

    Riding downhill ................................7-5 traversing a slope ...........................7-5 ice or icy surface .............................7-5 hard-packed snow...........................7-6 operation on surfaces other than snow or ice ......................................7-6 maximizing d...

  • Page 8

    1-1 esu05070 1- yamaha motor corporation, u.S.A. Snowmobile limited warranty cw-07e yamaha motor corporation, u.S.A. Hereby warrants that new yamaha snowmobiles purchased from an autho- rized yamaha snowmobile dealer in the continental united states will be free from defects in material and workman-...

  • Page 9

    1-2 cw-08e yamaha motor corporation, u.S.A. Makes no other warranty of any kind, expressed or implied. All implied war- ranties of merchantability and fit- ness for a particular purpose which exceed the obligations and time lim- its stated in this warranty are hereby disclaimed by yamaha motor corpo...

  • Page 10

    1-3 cw-09e q. What responsibility does my dealer have under this warranty? A. Each yamaha snowmobile dealer is expected to: 1. Completely set up every new machine before sale. 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your req...

  • Page 11

    1-4 esu04280 yamaha extended service (y.E.S.) cw-06e u8gd10.Book page 4 tuesday, june 7, 2005 10:48 am.

  • Page 12: Location of The Important

    2-1 esu04050 2- location of the important labels please read the following labels carefully before operat- ing this snowmobile. Note: @ maintain or replace safety and instruction labels, as nec- essary. @ 1 rx10gt 1 rx10m 2 8fb-77761-e0 8ek-77761-e0 u8gd10.Book page 1 tuesday, june 7, 2005 10:48 am.

  • Page 13

    2-2 3 4rx10gt 5 rx10m 6 rx10m 7 rx10m 4aa-22259-70 4aa-22259-60 8fn-77761-e0 8ed-2191h-e0 8fs-24875-e0 do not use the carrier to lift the snowmobile. Ne pas soulever la motoneige en tirant sur le porte-bagages. U8gd10.Book page 2 tuesday, june 7, 2005 10:48 am.

  • Page 14

    2-3 note: @ the following suspension adjustment charts are included with the owner’s manual. @ rx10gt rx10m u8gd10.Book page 3 tuesday, june 7, 2005 10:48 am.

  • Page 15: Safety Information

    3-1 esu00008 3- safety information when you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the owner’s manual and all labels before oper- ating this snowmobile. Become familiar ...

  • Page 16

    3-2 7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmo- bile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is highly flammable. ● never add fuel when ...

  • Page 17

    3-3 3. This snowmobile is not designed for use on surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile. 4. Avoid operating on glare ice, or on snow which has a lot of dirt or sand mixed in. Operation under such con...

  • Page 18: Description

    4-1 esu00012 4- description rx10gt rx10m u8gd10.Book page 1 tuesday, june 7, 2005 10:48 am.

  • Page 19

    4-2 1 windshield 2 steering handlebar 3 seat 4 frame 5 storage compartment 6 rear carrier (rx10m) 7 slide rail suspension 8 drive track 9 skis 0 headlights a shroud b tail/brake lights c strap (rx10m) d snow flap e brake lever f parking brake lever g grip warmer/rear suspension adjust- ment switch (...

  • Page 20: Control Functions

    5-1 esu00013 5- control functions esu00362 main switch the main switch controls the following items. 1 “off” the ignition circuit is switched off. The key can be removed only in this position. 2 “on” the ignition circuit is switched on. 3 “start” the starting circuit is switched on. The starter moto...

  • Page 21: Warning

    5-2 esu00361 engine overheating prevention system this model is equipped with an engine overheating pre- vention system to prevent overheating when the engine is idling. When the engine has been idling for at least 3 minutes and the coolant temperature has risen above 100 °c (212 °f), the engine aut...

  • Page 22

    5-3 ca-19e È idling/starting É running Ê trouble 1 throttle position sensor (throttle valve position) 2 throttle switch 3 throttle cable a on b off c open d closed note: @ ● when the t.O.R.S. Is activated, the warning light 4 and self-diagnosis warning indicator 5 will flash and the two-digit code “...

  • Page 23

    5-4 esu05001 speedometer unit the speedometer unit is equipped with the following: ● a digital speedometer (which shows the riding speed) ● an odometer (which shows the total distance trav- eled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a barometer (whic...

  • Page 24

    5-5 odometer, tripmeter, and barometer modes pushing the “select” button 1 switches the display between the odometer mode “odo”, tripmeter modes “trip a” and “trip b”, and barometer mode “baro”. To reset a tripmeter, push the “reset” button for at least 1 second while the tripmeter is displayed. Not...

  • Page 25

    5-6 to adjust the display brightness 1. Turn the main switch to “off”. 2. Push and hold down the “select” button 1. 3. Turn the main switch to “on”, and then, after 5 sec- onds, release the “select” button. 4. Push the “reset” button 2 to select the desired dis- play brightness level 3, and then pus...

  • Page 26

    5-7 fuel meter as the fuel level decreases in the fuel tank, the segments disappear until the level goes down to the last segment “e” (empty). When this occurs, the fuel level warning indicator 2 and the warning light 3 come on. If the fuel level warning indicator and the warning light come on, fill...

  • Page 27

    5-8 to adjust the thumb warmer temperature to raise the temperature, press the right adjustment switch to “hi”, and to lower it, press the switch to “lo”. To adjust the rear suspension compression damping level 1. Push the “mode” button and make sure that the rear suspension indicator 6 is displayed...

  • Page 28

    5-9 esu03824 fuel meter and grip/thumb warmer level indicator for rx10m the fuel meter and grip/thumb warmer level indicator have eight segments 1 which show the amount of fuel remaining in the fuel tank, the grip warmer level, or the thumb warmer level. Fuel meter as the fuel level decreases in the...

  • Page 29

    5-10 esu04260 fuel level warning indicator the fuel level warning indicator indicates a malfunction- ing sensor, disconnected coupler, broken lead, or short circuit when detected by the self-diagnosis device of the snowmobile. The fuel level warning indicator 1, warning light 2, and all segments of ...

  • Page 30: Caution:

    5-11 esu04180 coolant temperature warning indicator if the engine overheats, the coolant temperature warning indicator 1 and the warning light 2 come on. When this occurs, stop the engine immediately and allow the engine to cool down, and then check the coolant level in the coolant reservoir. (see p...

  • Page 31: Caution:

    5-12 esu00031 engine stop switch the engine stop switch 1 is used to stop the engine in an emergency. Simply push 2 the stop switch to stop the engine. To start the engine, pull 3 the stop switch and proceed with starting the engine. (see page 7-1 for more details.) during the first few rides, pract...

  • Page 32: Warning

    5-13 esu00035 parking brake lever when parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. È to apply the parking brake É to release the parking brake warning @ ● al...

  • Page 33: Caution:

    5-14 esu00039 headlight beam switch push the headlight beam switch to change the headlight beam to high or low. 1 headlight beam switch 2 push 3 high beam 4 low beam esu04301 auxiliary dc jack the auxiliary dc jack is located in the front panel and can be used for accessories. Note: @ the auxiliary ...

  • Page 34: Warning

    5-15 esu04730 shroud and covers securely fasten the shroud and covers before operating the snowmobile. (see pages 8-5–8-7 for removal and installation procedures.) 1 shroud 2 right side cover 3 left side cover 4 top cover warning @ ● do not drive the snowmobile with the shroud or covers unfastened o...

  • Page 35: Caution:

    5-16 esu00053 v-belt holders keep a spare v-belt for emergency use by placing it into the v-belt holders provided. Caution: @ make sure that the v-belt is installed securely in the holders. @ esu00680 storage compartment open the storage compartment to store the service tools, spare parts, or other ...

  • Page 36: Pre-Operation Checks

    6-1 esu00072 6- pre-operation checks note: @ pre-operation checks should be made each time the snowmobile is used. @ warning @ the engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing ...

  • Page 37: Caution:

    6-2 caution: @ ● oxygenated fuels (gasohol) containing a maxi- mum 5% of ethanol can be used, although richer jetting may be required to prevent engine dam- age. Consult a yamaha dealer. Gasohol contain- ing methanol is not recommended. ● make sure that snow or ice does not enter the fuel tank when ...

  • Page 38: Caution:

    6-3 esu04580 engine oil level the engine oil level should be checked before each use. Caution: @ do not run the engine with too much or not enough oil in the oil tank. Oil could flow into the air filter case and the engine could be damaged. @ checking the engine oil level 1. Place the snowmobile on ...

  • Page 39: Caution:

    6-4 caution: @ ● when adding the engine oil, be careful not to fill above the “f” level mark on the oil level gauge/dipstick. ● make sure that no foreign material enters the engine oil tank. @ 7. Insert the oil level gauge/dipstick into the oil filler hole, and then tighten it securely. 8. Connect t...

  • Page 40: Warning

    6-5 esu00087 throttle lever check the throttle lever operation before starting the engine. The throttle lever must open smoothly and spring back to its home position when released. Esu00090 throttle override system (t.O.R.S.) check the t.O.R.S. For proper operation. Warning @ when checking t.O.R.S.:...

  • Page 41: Warning

    6-6 esu00091 brake 1. Brake lever test the brake at a low speed when starting out to make sure that it is working properly. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (see pages 8-20–8-22 for more details.) warning @ ● a soft, spongy ...

  • Page 42: Warning

    6-7 esu00093 brake fluid leakage apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. Warning @ if brake fluid leakage is found, ask a yamaha dealer for immediate repairs. @ caution: @ brake fluid may deteriorate painted surf...

  • Page 43: Warning

    6-8 esu00097 drive track check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (see pages 8-29–8-31 for more details.) warning @ do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could re...

  • Page 44: Caution:

    6-9 esu00982 slide runners check the slide runners for wear and damage. If the slide runners reach the wear limit, they should be replaced. 1 slide runners a wear limit caution: @ ride on fresh snow frequently. Operating on ice or hard packed snow will rapidly wear the slide runners. @ esu03201 skis...

  • Page 45: Caution:

    6-10 esu00103 steering system check the handlebar for excessive free play: 1. Push the handlebar up and down and back and forth. 2. Turn the handlebar slightly to the right and left. If excessive free play is noticed, consult a yamaha dealer. Esu00378 lights check the lights. Replace any burned out ...

  • Page 46

    6-11 esu04601 air filter always check that there is no snow under the air filter element frame. 1. Remove the shroud. (see pages 8-5–8-7 for removal procedures.) 2. Unhook the air filter case cover fasteners. 3. Remove the headlight unit bolts and the two top cover bolts near the headlight unit. 4. ...

  • Page 47

    6-12 esu00110 fittings and fasteners check the tightness of the fittings and fasteners. Tighten in proper sequence and torque if necessary. Esu00345 tool kit and recommended equipment it is good practice to carry the tool kit, spare parts, and other necessary equipment with you while riding the snow...

  • Page 48: Operation

    7-1 esu00112 7- operation esu04640 starting the engine warning @ ● be sure to check the “safety information” section carefully before starting the engine. ● make sure that the parking brake is applied. @ note: @ make sure that the engine stop switch is in the on posi- tion. The starter motor cannot ...

  • Page 49: Caution:

    7-2 esu00380 break-in there is never a more important period in the life of your engine than the period between 0 and 500 km (300 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 500 km (300 mi). T...

  • Page 50: Warning

    7-3 esu01272 riding your snowmobile getting to know your snowmobile a snowmobile is a rider active vehicle, and your riding position and your balance are the two basic factors of maneuvering your snowmobile. Riding your snowmobile requires skills acquired through practice over a period of time. Take...

  • Page 51: Warning

    7-4 turning for most snow surfaces, “body english” is the key to turning. As you approach a curve, slow down and begin to turn the handlebar in the desired direction. As you do so, put your weight on the running board to the inside of the turn and lean your upper body into the turn. This procedure s...

  • Page 52: Warning

    7-5 riding downhill when riding downhill, keep speed to a min- imum. It is important to apply just enough throttle to keep the clutch engaged while descending the hill. This will allow you to use engine compression to help slow the snowmobile, and to keep the snowmobile from rolling freely down the ...

  • Page 53: Warning

    7-6 hard-packed snow it can be more difficult to negotiate on hard-packed snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow. Avoid rapid acceleration, turning, and braking. Operation on surfaces other than snow or ice operation of you...

  • Page 54

    7-7 esu00251 maximizing drive track life recommendations track tension during initial break-in, the new drive track will tend to stretch quickly as the track settles. Be sure to correct the track tension and alignment frequently. (see pages 8-29–8-31 for adjustment procedures.) a loose track can sli...

  • Page 55: Warning

    7-8 esu02450 strap for rx10m the strap 1 should be used only by experienced opera- tors to assist them when traverse (side-hill) riding. Warning @ improper use of the strap on the handlebar can result in severe injury or death. ● use the strap only as an operator grip point when needed to shift weig...

  • Page 56: Warning

    7-9 esu00347 driving warning @ be sure to read the “safety information” and “riding your snowmobile” sections carefully before operating the snowmobile. @ note: @ make sure that the engine is warmed up enough before riding. @ for rx10m 1. Release the parking brake by moving the parking brake lever t...

  • Page 57: Caution:

    7-10 caution: @ do not shift from “fwd” to “rev” or from “rev” to “fwd” while the snowmobile is moving. Otherwise, the drive system could be damaged. @ note: @ the reverse buzzer beeps while the shift lever is in reverse. @ 2. Release the parking brake by moving the parking brake lever to the right....

  • Page 58

    7-11 esu04650 transporting when transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: ● if transporting the snowmobile in an open trailer or truck, put a tight fitting cover on the snowmobile. A cover specifically designed for ...

  • Page 59: Periodic Maintenance

    8-1 esu04960 8- periodic maintenance safety is an obligation of the owner. Periodic inspection, adjustment, and lubrication will keep your snowmobile in the safest and most efficient condition possible. The most impor- tant points of snowmobile inspection, adjustment, and lubrication are explained o...

  • Page 60

    8-2 esu04980 general maintenance and lubrication chart cd-32e ∗ fuel line check fuel hose for cracks or damage. Replace if necessary. ● ∗ idle speed check and adjust engine idle speed. ● ● 8-9 ∗ fuel injection adjust synchronization. ● ● ∗ exhaust system check for leakage. Tighten or replace gasket ...

  • Page 61

    8-3 v-belt check for wear and damage. Replace if necessary. ● 6-7, 8-16–8-18 drive track and idler wheels check deflection, and for wear and damage. ∗ adjust/replace if necessary. ● 6-8, 8-29–8-31 slide runners check for wear and damage. ● 6-9 ∗ replace if necessary. ● brake and parking brake check ...

  • Page 62

    8-4 note: @ brake system: ● after disassembling the master cylinder or caliper cylinder, always change the brake fluid. Regularly check the brake fluid level and add fluid if necessary. ● replace the oil seals of the master cylinder and caliper cylinder every two years. ● replace the brake hose ever...

  • Page 63: Caution:

    8-5 esu03761 tool kit the owner’s tool kit has the tools which are sufficient for most periodic maintenance and minor repairs. A torque wrench is also necessary to properly tighten nuts and bolts. 1 tool kit caution: @ before starting the engine, make sure that the tool kit is properly seated in its...

  • Page 64

    8-6 left and right side covers to remove a side cover turn the fasteners counterclockwise, and then remove the side cover. 1 fastener 2 right side cover 3 left side cover to install a side cover place the side cover in its original position, and then turn the fasteners clockwise. Note: @ be sure to ...

  • Page 65: Warning

    8-7 warning @ ● do not drive the snowmobile with the shroud or covers unfastened or removed. ● keep your body and clothing away from rotating parts when servicing the snowmobile with the shroud or covers removed. ● do not touch the hot muffler and engine during or immediately after operation. @ caut...

  • Page 66: Caution:

    8-8 spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor ...

  • Page 67: Caution:

    8-9 esu04830 adjusting the engine idling speed caution: @ ● be sure to have a yamaha dealer make this adjustment. ● make sure that the throttle lever moves smoothly. @ 1. Remove the shroud, the left and right side covers, and the top cover. (see pages 8-5–8-7 for removal procedures.) 2. Start the en...

  • Page 68

    8-10 esu04530 adjusting the throttle cable 1. Remove the shroud. (see pages 8-5–8-7 for removal procedures.) 2. Remove the headlight unit bolts and the two top cover bolts near the headlight unit. 3. Disconnect the speedometer coupler and headlight couplers, and then remove the headlight unit. 4. Lo...

  • Page 69: Caution:

    8-11 esu04540 adjusting the high-altitude settings operating at high altitude reduces the performance of a gasoline engine about 3% for every 305 m (1,000 ft) of elevation. This is because there is less air as altitude increases. Less air means less oxygen available for com- bustion. Your snowmobile...

  • Page 70: Warning

    8-12 esu04592 changing the engine oil it is recommended to have a yamaha dealer change the engine oil. Warning @ engine oil is extremely hot immediately after the engine is turned off. Coming into contact with or get- ting any engine oil on your clothes could result in burns. @ caution: @ ● do not r...

  • Page 71: Caution:

    8-13 8. Install the engine oil drain bolts, and then tighten them to the specified torques. 9. Add 2.0 l (1.8 imp qt, 2.1 us qt) of the recom- mended engine oil to the oil tank, and then install and tighten the oil level gauge/dipstick. 10. Start the engine, warm it up for several minutes, and then ...

  • Page 72: Caution:

    8-14 14. Install the bottom panel and the lower right side cover, and then install the right side cover and the shroud. Caution: @ if oil is leaking or the oil level warning indicator comes on when the engine is running, immediately turn the engine off and have a yamaha dealer check the snowmobile. ...

  • Page 73: Warning

    8-15 replenishing the coolant warning @ ● do not remove the coolant reservoir cap when the engine is hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. When the engine has cooled, place a thick rag or towel over the coolant reservoir cap, and slowly ...

  • Page 74: Warning

    8-16 4. Start the engine, allow it to idle for several minutes, and then turn it off. 5. Check the coolant reservoir. If it is not full, remove the coolant reservoir cap, fill the reservoir with the recom- mended coolant, and then install the cap. 6. Check for any coolant leakage. Note: @ if you fin...

  • Page 75

    8-17 1. Remove the shroud and the left side cover. (see pages 8-5–8-7 for removal procedures.) 2. Remove the drive guard. 3. Rotate the secondary sliding sheave clockwise 1 and push 2 it so that it separates from the secondary fixed sheave. 4. Pull 3 the v-belt up over the secondary fixed sheave. 5....

  • Page 76: Warning

    8-18 7. If the position is incorrect, adjust the v-belt position by removing or adding a spacer 4 on each adjusting bolt 5. Cd-06e 8. Tighten the adjusting bolts. 9. Install the v-belt over the primary sheave assembly. 10. Rotate the secondary sliding sheave clockwise 6 and push 7 it so that it sepa...

  • Page 77: Warning

    8-19 esu04611 checking the drive chain housing oil level and the drive chain tension checking the oil level warning @ the engine, oil tank, brake disc, and coolant hoses will be very hot after the engine has been run. Avoid contact while they are still hot with any part of your body or clothing duri...

  • Page 78: Warning

    8-20 adjusting the chain tension 1. Remove the shroud and the right side cover. (see pages 8-5–8-7 for removal procedures.) 2. Loosen the locknut. 3. Turn the adjusting bolt clockwise until it is finger tight, and then loosen it 1/4 turn. 4. Hold the adjusting bolt in place while tightening the lock...

  • Page 79: Warning

    8-21 1. Loosen the locknut 1 and the adjusting bolt 2. 2. Loosen the cable locknut 3. 3. Turn the cable adjuster 4 in or out to adjust the cable length. 4. Tighten the cable locknut. 5. Turn the adjusting bolt in or out to adjust the clear- ance between the parking brake pads 5 and the brake disc 6....

  • Page 80: Warning

    8-22 esu01811 changing the brake fluid brake fluid replacement is necessary when the following components are replaced during the periodic mainte- nance or if they are damaged or leaking. A. All oil seals of the master cylinder and caliper cylinder b. The brake hose warning @ make sure that the brak...

  • Page 81: Caution:

    8-23 caution: @ the left and right ski spring preload must be set to the same setting. Uneven settings can cause poor handling and loss of stability. @ warning @ this shock absorber contains highly pressurized nitrogen gas. It could explode by improper handling, causing injury or property damage. ● ...

  • Page 82: Caution:

    8-24 rebound damping force the rebound damping force of each ski shock absorber can be adjusted by turning the rebound damping force adjusting knob 2. Cd-34e note: @ the damping forces will not decrease past the minimum levels even if the adjusting knobs are turned out more than the minimum settings...

  • Page 83: Warning

    8-25 esu04045 adjusting the rear suspension spring preload the rear suspension spring preload can be adjusted by turning the spring preload adjuster 1 on the shock absorber (rx10gt) or each shock absorber (rx10m). For rx10gt cd-35e for rx10m cd-13e cd-23e warning @ be sure to have a yamaha dealer ma...

  • Page 84: Warning

    8-26 ● do not deform or damage the shock absorber in any way. ● do not dispose of a worn or damaged shock absorber by yourself. Take the unit to a yamaha dealer. @ esu05040 adjusting the rear suspension damping forces for rx10gt adjusting the compression damping force the compression damping force c...

  • Page 85: Caution:

    8-27 esu04092 adjusting the control rods the weight transfer can be adjusted by turning the con- trol rod adjuster or adjusting nut. For rx10gt 1. Loosen the locknut 1. 2. Turn the control rod adjuster 2 in direction a to increase weight transfer or direction b to decrease weight transfer. Cd-27e 3....

  • Page 86: Caution:

    8-28 for rx10m 1. Loosen the locknut 1. 2. Turn the control rod adjusting nut 2 in direction a to increase weight transfer or direction b to decrease weight transfer. 3. Tighten the locknut while holding the adjusting nut in place. Caution: @ ● when using the two wrenches included in the owner’s too...

  • Page 87: Warning

    8-29 esu03532 adjusting the drive track warning @ a broken track, track fittings or debris thrown by the drive track could be dangerous to an operator or bystanders. Observe the following precautions: ● do not allow anyone to stand behind the snow- mobile when the engine is running. ● when the rear ...

  • Page 88: Warning

    8-30 adjusting the drive track warning @ ● be sure to have a yamaha dealer make this adjustment. ● support the snowmobile securely on a suitable stand before working underneath the snowmo- bile. ● operate the engine in a well-ventilated area. @ 1. Lift the rear of the snowmobile onto a suitable stan...

  • Page 89: Caution:

    8-31 caution: @ the right and left adjusters should be turned to an equal amount. @ 6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. Esu02001 aligning the skis 1. Turn the handlebar so the skis face straight...

  • Page 90: Warning

    8-32 esu00371 lubrication lubricate the following points. 1 throttle cable end warning @ apply a dab of grease onto the cable end only. Do not grease the throttle cable because it could become frozen, which could cause loss of control. @ 2 front suspension 3 rear suspension warning @ be sure to have...

  • Page 91: Warning

    8-33 esu04560 replacing a headlight bulb 1. Remove the top cover. (see pages 8-5–8-7 for removal procedures.) 2. Remove the screws, and then remove the headlight access panel. 3. Disconnect the headlight coupler. 4. Remove the bulb holder cover. 5. Unhook the bulb holder by pushing it in, then clock...

  • Page 92: Warning

    8-34 esu04661 adjusting the headlight beams 1. Remove the top cover. (see pages 8-5–8-7 for removal procedures.) 2. Use a phillips screwdriver to turn the headlight beam adjuster 1 and adjust the headlight beams. Headlight beam movement: a down b up 3. Install the top cover. Esu00355 battery this sn...

  • Page 93: Warning

    8-35 esu05050 replacing a fuse warning @ be sure to use the specified fuse. A wrong fuse could cause electrical system damage or a fire hazard. @ caution: @ be sure to turn the main switch to “off” and discon- nect the negative battery lead to prevent accidental short-circuiting. @ 1. Remove the shr...

  • Page 94

    8-36 9. Replace the blown fuse with one of the proper amperage. I spare fuses (20 a, 10 a, 4 a, 3 a) 10. Connect the negative battery lead. 11. Install the air filter case by reversing the removal steps. 12. Install the headlight unit, making sure to insert the tabs on the headlight unit stay into t...

  • Page 95: Troubleshooting

    9-1 esu04720 9- troubleshooting a. Engine turns over but does not start 1. Fuel system no fuel supplied to combustion cham- ber ● no fuel in tank ... Supply fuel. ● clogged fuel line ... Clean fuel line. ● clogged injector ... Ask a yamaha dealer to inspect. Fuel supplied to combustion chamber ● flo...

  • Page 96: Caution:

    9-2 2. Remove the shroud and the right side cover. (see pages 8-5–8-7 for removal procedures.) 3. Remove the red (+) connecting lead from the lead holder and move it away from the black (-) connecting lead. Caution: @ be sure to connect the red (+) jumper cable to the red (+) connecting lead and the...

  • Page 97: Warning

    9-3 8. Start the engine. 9. Disconnect the black (-) jumper cable from the black (-) connecting lead, and then pull the cover completely over the lead terminal. 10. Disconnect the black (-) jumper cable from the negative (-) terminal of the booster battery. 11. Disconnect the red (+) jumper cable fr...

  • Page 98

    9-4 h. V-belt twists 1. Improper v-belt ... Replace with the correct v-belt. 2. Incorrect v-belt clutch offset ... Ask a yamaha dealer to inspect. 3. Loose or broken engine mount ... Ask a yamaha dealer to inspect. I. V-belt slips or burns 1. Oily or dirty v-belt or primary and sec- ondary sheave as...

  • Page 99: Storage

    10-1 esu04742 10- storage long-term storage requires some preven- tive procedures to guard against deteriora- tion. 1. Cleaning thoroughly clean the snowmobile, inside and out, to remove the corrosive salts and acids that can accumulate. Use yamaha mud, grease, and engine cleaner, or an equivalent p...

  • Page 100: Caution:

    10-2 caution: @ ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant-voltage) battery charger is required. Using a conven- tional battery charger will damage the battery. If you do not have acc...

  • Page 101: Specifications

    11-1 esu00228 11- specifications esu00229 dimensions cs-01e esu00230 engine cs-02e rx10gt/rx10m overall length 2,805 mm (110.4 in): rx10gt 3,330 mm (131.1 in): rx10m overall width 1,225 mm ( 48.2 in): rx10gt 1,165 mm ( 45.9 in): rx10m overall height 1,070 mm ( 42.1 in): rx10gt 1,240 mm ( 48.8 in): r...

  • Page 102

    11-2 esu00231 chassis cs-03e rx10gt/rx10m drive track and suspension: track molded rubber, fiber glass rod reinforced width 381 mm (15.0 in) track deflection 30–35 mm (1.18–1.38 in)/ 100 n (10 kg, 22 lb) length on ground 768 mm (30.2 in):rx10gt 1,201 mm (47.3 in):rx10m suspension type slide rail sus...

  • Page 103

    11-3 esu00232 electric cs-04e rx10gt/rx10m ignition system tci spark plug type r cr9eb (ngk) gap 0.7–0.8 mm (0.028–0.031 in) battery capacity ytx14-bs 12 v 12 a·h maximum charge rate 1.2 amperes/hr for 10 hrs headlight bulb × quantity 12 v, 60/55 w × 2 tail/brake light bulb × quantity led meter ligh...

  • Page 104: Wiring Dia

    12-1 es u0023 3 1- wiring dia g ram (glay) b b b/ r b r /w b /r r /w r /w o r /w (black) gy /r r /w (black) o /g r /w (black) g r /w (black) o g gy /r l/ w b g lg y (black) off on start w w w w w w b /l gy l/w lg g l l /w r /w r /g l/ w (10a) hi lo g b y g b y b rb (black) r b (glay) ww w ww w (glay...

  • Page 105

    12-2 1 a c mag neto 2 re ct if ie r/ re gu la to r 3 main s w it ch 4 main f u se 5 fue l injection sy stem fuse 6 st ar te r re la y 7 s tar ter motor 8 r e d (+) j u mper lead 9 ba tt e ry 0 b lac k (-) jumper l e ad a di od e b en gi ne s to p s w itch c thro ttl e s w itch d en gi ne c ontrol un...

  • Page 106: Owner’S Manual

    Owner’s manual snowmobile rx10gtl rx10ml 8gd-28199-10 lit-12628-02-44 printed on recycled paper printed in japan 2005.06-0.9 ×1 cr (e) yamaha motor co., ltd..