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Yamaha RX10RL Owner's Manual

Other manuals for RX10RL: Supplemental Service Manual

Summary of RX10RL

  • Page 1

    Owner’s manual snowmobile rx10rtl rx10rl rx10rtrl rxw10l 8fp-28199-11 lit-12628-02-49 printed on recycled paper printed in japan 2005.08-1.5 ×1 cr (e) yamaha motor co., ltd..

  • Page 3: Machine Identification

    Esu00286 1- machine identification identification number records a. Frame number: cz-01e b. Engine number (primary id): cz-01e c. Key number: cz-01e record the frame number, engine number (primary id), and key number in the spaces provided for assistance when ordering spare parts from a yamaha deale...

  • Page 4: Introduction

    Esu00011 2- introduction congratulations on your purchase of a yamaha snowmo- bile. This model is the result of yamaha’s vast experience in the production of fine sporting and touring snowmo- biles. It represents the high degree of craftsmanship and reliability that have made yamaha a leader in thes...

  • Page 5: Warning

    Warning @ please read and understand this manual completely before operating the snowmo- bile. @ note: @ ● yamaha continually seeks advancements in product design and quality. Therefore, while this manual con- tains the most current product information available at the time of printing, there may be...

  • Page 6: Contents

    Esu00003 contents yamaha motor corporation, u.S.A. Snowmobile limited warranty .......................................1-1 yamaha extended service (y.E.S.) ...............................................1-4 location of the important labels .......................2-1 safety information ..................

  • Page 7

    Operation on surfaces other than snow or ice ......................................7-6 maximizing drive track life ...............7-7 driving .............................................7-8 stopping the engine.........................7-9 transporting ..................................7-10 periodic ...

  • Page 8

    1-1 esu05070 1- yamaha motor corporation, u.S.A. Snowmobile limited warranty cw-07e yamaha motor corporation, u.S.A. Hereby warrants that new yamaha snowmobiles purchased from an autho- rized yamaha snowmobile dealer in the continental united states will be free from defects in material and workman-...

  • Page 9

    1-2 cw-08e yamaha motor corporation, u.S.A. Makes no other warranty of any kind, expressed or implied. All implied war- ranties of merchantability and fit- ness for a particular purpose which exceed the obligations and time lim- its stated in this warranty are hereby disclaimed by yamaha motor corpo...

  • Page 10

    1-3 cw-09e q. What responsibility does my dealer have under this warranty? A. Each yamaha snowmobile dealer is expected to: 1. Completely set up every new machine before sale. 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your req...

  • Page 11

    1-4 esu04280 yamaha extended service (y.E.S.) cw-06e u8fp10.Book page 4 thursday, april 28, 2005 5:11 pm.

  • Page 12: Location of The Important

    2-1 esu04050 2- location of the important labels please read the following labels carefully before operat- ing this snowmobile. Note: @ maintain or replace safety and instruction labels, as nec- essary. @ 1 rx10rt 1 rx10r/rx10rtr/rxw10 2 8ek-77761-e0 8fb-77761-e0 e_8fp_label.Fm page 1 thursday, may ...

  • Page 13

    2-2 3 4 5 rxw10 4aa-22259-70 4aa-22259-60 u8fp10.Book page 2 thursday, april 28, 2005 5:11 pm.

  • Page 14

    2-3 note: @ the following suspension adjustment charts are included with the owner’s manual. @ rx10r/rxw10 u8fp10.Book page 3 thursday, april 28, 2005 5:11 pm.

  • Page 15: Safety Information

    3-1 esu00008 3- safety information when you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the owner’s manual and all labels before oper- ating this snowmobile. Become familiar ...

  • Page 16

    3-2 7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmo- bile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is highly flammable. ● never add fuel when ...

  • Page 17

    3-3 3. This snowmobile is not designed for use on surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile. 4. Avoid operating on glare ice, or on snow which has a lot of dirt or sand mixed in. Operation under such con...

  • Page 18: Description

    4-1 esu00012 4- description 1 windshield 2 steering handlebar 3 seat 4 frame 5 storage compartment 6 slide rail suspension 7 rear suspension damping force remote adjustment dial 8 drive track 9 skis 0 headlights a shroud rx10rt/rx10rtr rx10r rxw10 u8fp10.Book page 1 thursday, april 28, 2005 5:11 pm.

  • Page 19

    4-2 b tail/brake lights c snow flap d brake lever e parking brake lever f grip warmer adjustment switch g headlight beam switch h engine stop switch i thumb warmer adjustment switch j throttle lever k shift lever (rx10r/rx10rtr/rxw10) l main switch m auxiliary dc jack n tachometer o mode button (not...

  • Page 20: Control Functions

    5-1 esu00013 5- control functions esu00362 main switch the main switch controls the following items. 1 “off” the ignition circuit is switched off. The key can be removed only in this position. 2 “on” the ignition circuit is switched on. 3 “start” the starting circuit is switched on. The starter moto...

  • Page 21: Warning

    5-2 esu00361 engine overheating prevention system this model is equipped with an engine overheating pre- vention system to prevent overheating when the engine is idling. When the engine has been idling for at least 3 minutes and the coolant temperature has risen above 100 °c (212 °f), the engine aut...

  • Page 22

    5-3 ca-19e È idling/starting É running Ê trouble 1 throttle position sensor (throttle valve position) 2 throttle switch 3 throttle cable a on b off c open d closed note: @ ● when the t.O.R.S. Is activated, the warning light 4 and self-diagnosis warning indicator 5 will flash and the two-digit code “...

  • Page 23

    5-4 esu04710 speedometer unit the speedometer unit is equipped with the following: ● a digital speedometer (which shows the riding speed) ● an odometer (which shows the total distance trav- eled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a barometer (whic...

  • Page 24

    5-5 clock to set the clock 1. Push the “select” button 1 and “reset” button 2 simultaneously until the hour digits start flashing. 2. Push the “reset” button to change the hour setting, and then push the “select” button. The minute dig- its will start flashing. 3. Push the “reset” button to change t...

  • Page 25

    5-6 esu03821 fuel meter and grip/thumb warmer level indicator the fuel meter and grip/thumb warmer level indicator have eight segments 1 which show the amount of fuel remaining in the fuel tank, the grip warmer level, or the thumb warmer level. Fuel meter as the fuel level decreases in the fuel tank...

  • Page 26

    5-7 esu04260 fuel level warning indicator the fuel level warning indicator indicates a malfunction- ing sensor, disconnected coupler, broken lead, or short circuit when detected by the self-diagnosis device of the snowmobile. The fuel level warning indicator 1, warning light 2, and all segments of t...

  • Page 27: Caution:

    5-8 esu04180 coolant temperature warning indicator if the engine overheats, the coolant temperature warning indicator 1 and the warning light 2 come on. When this occurs, stop the engine immediately and allow the engine to cool down, and then check the coolant level in the coolant reservoir. (see pa...

  • Page 28: Caution:

    5-9 esu00031 engine stop switch the engine stop switch 1 is used to stop the engine in an emergency. Simply push 2 the stop switch to stop the engine. To start the engine, pull 3 the stop switch and proceed with starting the engine. (see page 7-1 for more details.) during the first few rides, practi...

  • Page 29: Warning

    5-10 esu00035 parking brake lever when parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. È to apply the parking brake É to release the parking brake warning @ ● al...

  • Page 30

    5-11 esu04130 rear suspension damping force remote adjust- ment dial turn the remote adjustment dial to adjust the rear sus- pension damping force. (see page 8-25 for adjustment procedures.) 1 rear suspension damping force remote adjustment dial esu00039 headlight beam switch push the headlight beam...

  • Page 31: Caution:

    5-12 caution: @ ● do not use accessories requiring more than the maximum rated capacity for the auxiliary dc jack. This may overload the circuit and cause the fuse to blow. (see pages 8-33–8-34 for the specified amperage.) ● do not use an automotive cigarette lighter or other accessory with a plug t...

  • Page 32: Warning

    5-13 esu00521 drive guard the drive guard is designed to cover the v-belt clutch and v-belt in case parts break or come loose. Warning @ ● make sure that the drive guard is tightened securely before operating the snowmobile. ● never run the engine with the v-belt or drive guard removed. @ esu00053 v...

  • Page 33: Pre-Operation Checks

    6-1 esu00072 6- pre-operation checks note: @ pre-operation checks should be made each time the snowmobile is used. @ warning @ the engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing ...

  • Page 34: Caution:

    6-2 caution: @ ● oxygenated fuels (gasohol) containing a maxi- mum 5% of ethanol can be used, although richer jetting may be required to prevent engine dam- age. Consult a yamaha dealer. Gasohol contain- ing methanol is not recommended. ● make sure that snow or ice does not enter the fuel tank when ...

  • Page 35: Caution:

    6-3 esu04580 engine oil level the engine oil level should be checked before each use. Caution: @ do not run the engine with too much or not enough oil in the oil tank. Oil could flow into the air filter case and the engine could be damaged. @ checking the engine oil level 1. Place the snowmobile on ...

  • Page 36: Caution:

    6-4 caution: @ ● when adding the engine oil, be careful not to fill above the “f” level mark on the oil level gauge/dipstick. ● make sure that no foreign material enters the engine oil tank. @ 7. Insert the oil level gauge/dipstick into the oil filler hole, and then tighten it securely. 8. Connect t...

  • Page 37: Warning

    6-5 esu00087 throttle lever check the throttle lever operation before starting the engine. The throttle lever must open smoothly and spring back to its home position when released. Esu00090 throttle override system (t.O.R.S.) check the t.O.R.S. For proper operation. Warning @ when checking t.O.R.S.:...

  • Page 38: Warning

    6-6 esu00091 brake 1. Brake lever test the brake at a low speed when starting out to make sure that it is working properly. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (see pages 8-20–8-22 for more details.) warning @ ● a soft, spongy ...

  • Page 39: Warning

    6-7 esu00093 brake fluid leakage apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. Warning @ if brake fluid leakage is found, ask a yamaha dealer for immediate repairs. @ caution: @ brake fluid may deteriorate painted surf...

  • Page 40: Warning

    6-8 esu00097 drive track check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (see pages 8-27–8-29 for more details.) warning @ do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could re...

  • Page 41: Caution:

    6-9 esu01020 skis and ski runners check the skis and ski runners for wear and damage. Replace if necessary. Caution: @ avoid scratching the skis when loading and unload- ing the snowmobile, when riding in areas with little or no snow, or on sharp edges such as concrete, curbs, etc. This will wear or...

  • Page 42

    6-10 esu04601 air filter always check that there is no snow under the air filter element frame. 1. Remove the shroud. (see pages 8-5–8-7 for removal procedures.) 2. Unhook the air filter case cover fasteners. 3. Remove the headlight unit bolts and the two top cover bolts near the headlight unit. 4. ...

  • Page 43

    6-11 esu00110 fittings and fasteners check the tightness of the fittings and fasteners. Tighten in proper sequence and torque if necessary. Esu00345 tool kit and recommended equipment it is good practice to carry the tool kit, spare parts, and other necessary equipment with you while riding the snow...

  • Page 44: Operation

    7-1 esu00112 7- operation esu04640 starting the engine warning @ ● be sure to check the “safety information” section carefully before starting the engine. ● make sure that the parking brake is applied. @ note: @ make sure that the engine stop switch is in the on posi- tion. The starter motor cannot ...

  • Page 45: Caution:

    7-2 esu00380 break-in there is never a more important period in the life of your engine than the period between 0 and 500 km (300 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 500 km (300 mi). T...

  • Page 46: Warning

    7-3 esu01272 riding your snowmobile getting to know your snowmobile a snowmobile is a rider active vehicle, and your riding position and your balance are the two basic factors of maneuvering your snowmobile. Riding your snowmobile requires skills acquired through practice over a period of time. Take...

  • Page 47: Warning

    7-4 turning for most snow surfaces, “body english” is the key to turning. As you approach a curve, slow down and begin to turn the handlebar in the desired direction. As you do so, put your weight on the running board to the inside of the turn and lean your upper body into the turn. This procedure s...

  • Page 48: Warning

    7-5 riding downhill when riding downhill, keep speed to a min- imum. It is important to apply just enough throttle to keep the clutch engaged while descending the hill. This will allow you to use engine compression to help slow the snowmobile, and to keep the snowmobile from rolling freely down the ...

  • Page 49: Warning

    7-6 hard-packed snow it can be more difficult to negotiate on hard-packed snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow. Avoid rapid acceleration, turning, and braking. Operation on surfaces other than snow or ice operation of you...

  • Page 50

    7-7 esu00251 maximizing drive track life recommendations track tension during initial break-in, the new drive track will tend to stretch quickly as the track settles. Be sure to correct the track tension and alignment frequently. (see pages 8-27–8-29 for adjustment procedures.) a loose track can sli...

  • Page 51: Warning

    7-8 esu00347 driving warning @ be sure to read the “safety information” and “riding your snowmobile” sections carefully before operating the snowmobile. @ note: @ make sure that the engine is warmed up enough before riding. @ for rx10rt 1. Release the parking brake by moving the parking brake lever ...

  • Page 52: Caution:

    7-9 caution: @ do not shift from “fwd” to “rev” or from “rev” to “fwd” while the snowmobile is moving. Otherwise, the drive system could be damaged. @ note: @ the reverse buzzer beeps while the shift lever is in reverse. @ 2. Release the parking brake by moving the parking brake lever to the right. ...

  • Page 53

    7-10 esu04650 transporting when transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: ● if transporting the snowmobile in an open trailer or truck, put a tight fitting cover on the snowmobile. A cover specifically designed for ...

  • Page 54: Periodic Maintenance

    8-1 esu04960 8- periodic maintenance safety is an obligation of the owner. Periodic inspection, adjustment, and lubrication will keep your snowmobile in the safest and most efficient condition possible. The most impor- tant points of snowmobile inspection, adjustment, and lubrication are explained o...

  • Page 55

    8-2 esu04980 general maintenance and lubrication chart cd-32e ∗ fuel line check fuel hose for cracks or damage. Replace if necessary. ● ∗ idle speed check and adjust engine idle speed. ● ● 8-9 ∗ fuel injection adjust synchronization. ● ● ∗ exhaust system check for leakage. Tighten or replace gasket ...

  • Page 56

    8-3 v-belt check for wear and damage. Replace if necessary. ● 6-7, 8-16–8-18 drive track and idler wheels check deflection, and for wear and damage. ∗ adjust/replace if necessary. ● 6-8, 8-27–8-29 slide runners check for wear and damage. ● 6-8 ∗ replace if necessary. ● brake and parking brake check ...

  • Page 57

    8-4 note: @ brake system: ● after disassembling the master cylinder or caliper cylinder, always change the brake fluid. Regularly check the brake fluid level and add fluid if necessary. ● replace the oil seals of the master cylinder and caliper cylinder every two years. ● replace the brake hose ever...

  • Page 58: Caution:

    8-5 esu03761 tool kit the owner’s tool kit has the tools which are sufficient for most periodic maintenance and minor repairs. A torque wrench is also necessary to properly tighten nuts and bolts. 1 tool kit caution: @ before starting the engine, make sure that the tool kit is properly seated in its...

  • Page 59

    8-6 left and right side covers to remove a side cover turn the fasteners counterclockwise, and then remove the side cover. 1 fastener 2 right side cover 3 left side cover to install a side cover place the side cover in its original position, and then turn the fasteners clockwise. Note: @ be sure to ...

  • Page 60: Warning

    8-7 warning @ ● do not drive the snowmobile with the shroud or covers unfastened or removed. ● keep your body and clothing away from rotating parts when servicing the snowmobile with the shroud or covers removed. ● do not touch the hot muffler and engine during or immediately after operation. @ caut...

  • Page 61: Caution:

    8-8 spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor ...

  • Page 62: Caution:

    8-9 esu04830 adjusting the engine idling speed caution: @ ● be sure to have a yamaha dealer make this adjustment. ● make sure that the throttle lever moves smoothly. @ 1. Remove the shroud, the left and right side covers, and the top cover. (see pages 8-5–8-7 for removal procedures.) 2. Start the en...

  • Page 63

    8-10 esu04530 adjusting the throttle cable 1. Remove the shroud. (see pages 8-5–8-7 for removal procedures.) 2. Remove the headlight unit bolts and the two top cover bolts near the headlight unit. 3. Disconnect the speedometer coupler and headlight couplers, and then remove the headlight unit. 4. Lo...

  • Page 64: Caution:

    8-11 esu04540 adjusting the high-altitude settings operating at high altitude reduces the performance of a gasoline engine about 3% for every 305 m (1,000 ft) of elevation. This is because there is less air as altitude increases. Less air means less oxygen available for com- bustion. Your snowmobile...

  • Page 65: Warning

    8-12 esu04592 changing the engine oil it is recommended to have a yamaha dealer change the engine oil. Warning @ engine oil is extremely hot immediately after the engine is turned off. Coming into contact with or get- ting any engine oil on your clothes could result in burns. @ caution: @ ● do not r...

  • Page 66: Caution:

    8-13 8. Install the engine oil drain bolts, and then tighten them to the specified torques. 9. Add 2.0 l (1.8 imp qt, 2.1 us qt) of the recom- mended engine oil to the oil tank, and then install and tighten the oil level gauge/dipstick. 10. Start the engine, warm it up for several minutes, and then ...

  • Page 67: Caution:

    8-14 14. Install the bottom panel and the lower right side cover, and then install the right side cover and the shroud. Caution: @ if oil is leaking or the oil level warning indicator comes on when the engine is running, immediately turn the engine off and have a yamaha dealer check the snowmobile. ...

  • Page 68: Warning

    8-15 replenishing the coolant warning @ ● do not remove the coolant reservoir cap when the engine is hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. When the engine has cooled, place a thick rag or towel over the coolant reservoir cap, and slowly ...

  • Page 69: Warning

    8-16 4. Start the engine, allow it to idle for several minutes, and then turn it off. 5. Check the coolant reservoir. If it is not full, remove the coolant reservoir cap, fill the reservoir with the recom- mended coolant, and then install the cap. 6. Check for any coolant leakage. Note: @ if you fin...

  • Page 70

    8-17 1. Remove the shroud and the left side cover. (see pages 8-5–8-7 for removal procedures.) 2. Remove the drive guard. 3. Rotate the secondary sliding sheave clockwise 1 and push 2 it so that it separates from the secondary fixed sheave. 4. Pull 3 the v-belt up over the secondary fixed sheave. 5....

  • Page 71: Warning

    8-18 7. If the position is incorrect, adjust the v-belt position by removing or adding a spacer 4 on each adjusting bolt 5. Cd-06e 8. Tighten the adjusting bolts. 9. Install the v-belt over the primary sheave assembly. 10. Rotate the secondary sliding sheave clockwise 6 and push 7 it so that it sepa...

  • Page 72: Warning

    8-19 esu04611 checking the drive chain housing oil level and the drive chain tension checking the oil level warning @ the engine, oil tank, brake disc, and coolant hoses will be very hot after the engine has been run. Avoid contact while they are still hot with any part of your body or clothing duri...

  • Page 73: Warning

    8-20 adjusting the chain tension 1. Remove the shroud and the right side cover. (see pages 8-5–8-7 for removal procedures.) 2. Loosen the locknut. 3. Turn the adjusting bolt clockwise until it is finger tight, and then loosen it 1/4 turn. 4. Hold the adjusting bolt in place while tightening the lock...

  • Page 74: Warning

    8-21 1. Loosen the locknut 1 and the adjusting bolt 2. 2. Loosen the cable locknut 3. 3. Turn the cable adjuster 4 in or out to adjust the cable length. 4. Tighten the cable locknut. 5. Turn the adjusting bolt in or out to adjust the clear- ance between the parking brake pads 5 and the brake disc 6....

  • Page 75: Warning

    8-22 esu01811 changing the brake fluid brake fluid replacement is necessary when the following components are replaced during the periodic mainte- nance or if they are damaged or leaking. A. All oil seals of the master cylinder and caliper cylinder b. The brake hose warning @ make sure that the brak...

  • Page 76: Caution:

    8-23 caution: @ the left and right ski spring preload must be set to the same setting. Uneven settings can cause poor handling and loss of stability. @ warning @ this shock absorber contains highly pressurized nitrogen gas. It could explode by improper handling, causing injury or property damage. ● ...

  • Page 77: Warning

    8-24 esu04670 adjusting the rear suspension spring preload the rear suspension spring preload can be adjusted by turning the spring preload adjuster 1 on the shock absorber. Cd-26e note: @ the rear suspension spring preload can be further adjusted by changing the position of the spring seat. Have a ...

  • Page 78: Warning

    8-25 esu04693 adjusting the rear suspension damping force the damping force can be adjusted by turning the rear suspension damping force remote adjustment dial in direction a “hard” or direction b “soft”. 1 rear suspension damping force remote adjustment dial 2 standard position warning @ do not tur...

  • Page 79: Caution:

    8-26 esu04680 adjusting the control rod the weight transfer can be adjusted by turning the con- trol rod adjuster or adjusting nut. 1. Loosen the locknut 1. 2. Turn the control rod adjuster 2 in direction a to increase weight transfer or direction b to decrease weight transfer. Cd-27e 3. Check the a...

  • Page 80: Warning

    8-27 esu03532 adjusting the drive track warning @ a broken track, track fittings or debris thrown by the drive track could be dangerous to an operator or bystanders. Observe the following precautions: ● do not allow anyone to stand behind the snow- mobile when the engine is running. ● when the rear ...

  • Page 81: Warning

    8-28 adjusting the drive track warning @ ● be sure to have a yamaha dealer make this adjustment. ● support the snowmobile securely on a suitable stand before working underneath the snowmo- bile. ● operate the engine in a well-ventilated area. @ 1. Lift the rear of the snowmobile onto a suitable stan...

  • Page 82: Caution:

    8-29 caution: @ the right and left adjusters should be turned to an equal amount. @ 6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. Esu02001 aligning the skis 1. Turn the handlebar so the skis face straight...

  • Page 83: Warning

    8-30 esu00371 lubrication lubricate the following points. 1 throttle cable end warning @ apply a dab of grease onto the cable end only. Do not grease the throttle cable because it could become frozen, which could cause loss of control. @ 2 front suspension 3 rear suspension warning @ be sure to have...

  • Page 84: Warning

    8-31 esu04560 replacing a headlight bulb 1. Remove the top cover. (see pages 8-5–8-7 for removal procedures.) 2. Remove the screws, and then remove the headlight access panel. 3. Disconnect the headlight coupler. 4. Remove the bulb holder cover. 5. Unhook the bulb holder by pushing it in, then clock...

  • Page 85: Warning

    8-32 esu04661 adjusting the headlight beams 1. Remove the top cover. (see pages 8-5–8-7 for removal procedures.) 2. Use a phillips screwdriver to turn the headlight beam adjuster 1 and adjust the headlight beams. Headlight beam movement: a down b up 3. Install the top cover. Esu00355 battery this sn...

  • Page 86: Warning

    8-33 esu04632 replacing a fuse warning @ be sure to use the specified fuse. A wrong fuse could cause electrical system damage or a fire hazard. @ caution: @ be sure to turn the main switch to “off” and discon- nect the negative battery lead to prevent accidental short-circuiting. @ 1. Remove the shr...

  • Page 87

    8-34 9. Replace the blown fuse with one of the proper amperage. I spare fuses (20 a, 10 a, 4 a, 3 a) 10. Connect the negative battery lead. 11. Install the air filter case by reversing the removal steps. 12. Install the headlight unit, making sure to insert the tabs on the headlight unit stay into t...

  • Page 88: Troubleshooting

    9-1 esu04720 9- troubleshooting a. Engine turns over but does not start 1. Fuel system no fuel supplied to combustion cham- ber ● no fuel in tank ... Supply fuel. ● clogged fuel line ... Clean fuel line. ● clogged injector ... Ask a yamaha dealer to inspect. Fuel supplied to combustion chamber ● flo...

  • Page 89: Caution:

    9-2 2. Remove the shroud and the right side cover. (see pages 8-5–8-7 for removal procedures.) 3. Remove the red (+) connecting lead from the lead holder and move it away from the black (-) connecting lead. Caution: @ be sure to connect the red (+) jumper cable to the red (+) connecting lead and the...

  • Page 90: Warning

    9-3 8. Start the engine. 9. Disconnect the black (-) jumper cable from the black (-) connecting lead, and then pull the cover completely over the lead terminal. 10. Disconnect the black (-) jumper cable from the negative (-) terminal of the booster battery. 11. Disconnect the red (+) jumper cable fr...

  • Page 91

    9-4 h. V-belt twists 1. Improper v-belt ... Replace with the correct v-belt. 2. Incorrect v-belt clutch offset ... Ask a yamaha dealer to inspect. 3. Loose or broken engine mount ... Ask a yamaha dealer to inspect. I. V-belt slips or burns 1. Oily or dirty v-belt or primary and sec- ondary sheave as...

  • Page 92: Storage

    10-1 esu04742 10- storage long-term storage requires some preven- tive procedures to guard against deteriora- tion. 1. Cleaning thoroughly clean the snowmobile, inside and out, to remove the corrosive salts and acids that can accumulate. Use yamaha mud, grease, and engine cleaner, or an equivalent p...

  • Page 93: Caution:

    10-2 caution: @ ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant-voltage) battery charger is required. Using a conven- tional battery charger will damage the battery. If you do not have acc...

  • Page 94: Specifications

    11-1 esu00228 11- specifications esu00229 dimensions cs-01e esu00230 engine cs-02e rx10rt/rx10r/rx10rtr/rxw10 overall length 2,805 mm (110.4 in): rx10rt/rx10r/ rx10rtr 3,000 mm (118.1 in): rxw10 overall width 1,225 mm ( 48.2 in) overall height 1,070 mm ( 42.1 in): rx10rt/rx10rtr 1,160 mm ( 45.7 in):...

  • Page 95

    11-2 esu00231 chassis cs-03e rx10rt/rx10r/rx10rtr/rxw10 drive track and suspension: track molded rubber, fiber glass rod reinforced width 381 mm (15.0 in) track deflection 30–35 mm (1.18–1.38 in)/ 100 n (10 kg, 22 lb) length on ground 768 mm (30.2 in): rx10rt/ rx10r/rx10rtr 960 mm (37.8 in): rxw10 s...

  • Page 96

    11-3 esu00232 electric cs-04e rx10rt/rx10r/rx10rtr/rxw10 ignition system tci spark plug type r cr9eb (ngk) gap 0.7–0.8 mm (0.028–0.031 in) battery capacity ytx14-bs 12 v 12 a·h maximum charge rate 1.2 amperes/hr for 10 hrs headlight bulb × quantity 12 v, 60/55 w × 2 tail/brake light bulb × quantity ...

  • Page 97: Wiring Dia

    12-1 es u0023 3 1- wiring dia g ram (glay) b b b/ r b r /w b /r r /w r /w o r /w (black) gy /r r /w (black) o /g r /w (black) g r /w (black) o g gy /r b l/ w b g lg y (black) off on start w w w w w w b /l gy l/w lg g l l /w r /w r /g l/ w (10a) hi lo g b y g b y l /r p br p off on b rb (black) r b (...

  • Page 98

    12-2 1 a c mag neto 2 re ct if ie r/ re gu la to r 3 main s w it ch 4 main f u se 5 fue l injection sy stem fuse 6 st ar te r re la y 7 s tar ter motor 8 r e d (+) j u mper lead 9 ba tt e ry 0 b lac k (-) jumper l e ad a di od e b en gi ne s to p s w itch c thro ttl e s w itch d en gi ne c ontrol un...

  • Page 99: Owner’S Manual

    Owner’s manual snowmobile rx10rtl rx10rl rx10rtrl rxw10l 8fp-28199-11 lit-12628-02-49 printed on recycled paper printed in japan 2005.08-1.5 ×1 cr (e) yamaha motor co., ltd..