1. DL manuals
  2. Yamaha
  3. Scooter
  4. tmax 530
  5. Owner's Manual

Yamaha tmax 530 Owner's Manual

Other manuals for tmax 530: Owner's Manual

Summary of tmax 530

  • Page 1

    Owner’s manual xp500 xp500a 59c-28199-e1 q read this manual carefully before operating this vehicle. U59ce1_hyoshi.Indd 1 2012/07/09 16:11:13.

  • Page 2

    Q read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Eau50920 general manager of quality assurance div. Date of issue: 1 aug. 2002 place of issue: shizuoka, japan declaration of conformity yamaha motor electronics co., ltd. 1450-6, mori...

  • Page 3: Introduction

    Introduction eau10113 welcome to the yamaha world of motorcycling! As the owner of the xp500/xp500a, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please t...

  • Page 4: Important Manual Information

    Important manual information eau10133 particularly important information is distinguished in this manual by the following notations: *product and specifications are subject to change without notice. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey a...

  • Page 5: Important Manual Information

    Important manual information eau10200 xp500/xp500a owner’s manual ©2012 by yamaha motor co., ltd. 1st edition, june 2012 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. 59c-9-e1.Book 2 ページ ２０１...

  • Page 6: Table of Contents

    Table of contents safety information ................. 1-1 further safe-riding points ................ 1-5 description .................................. 2-1 left view .......................................... 2-1 right view ........................................ 2-2 controls and instruments........

  • Page 7: Table of Contents

    Table of contents tail/brake light .............................. 6-33 replacing a front turn signal light bulb ........................................... 6-33 rear turn signal light bulb.............. 6-34 replacing the license plate light bulb ........................................... 6-34 repl...

  • Page 8: Safety Information

    1-1 1 safety information eau1026a be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your scooter. Scooters are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the expertise...

  • Page 9: Safety Information

    1-2 1 safety information tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con- trols.  many accidents have been caused by error of the scooter operator. A typical error made by the operator is veering wide on a turn due to ...

  • Page 10: Safety Information

    1-3 safety information 1 ment.  do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap- idly reach dangerous levels.  do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- po...

  • Page 11: Safety Information

    1-4 1 safety information aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that some aftermarket accessories or modifications are not suitable be- cause of potential safety hazards to y...

  • Page 12: Safety Information

    1-5 safety information 1 to solid parts of the scooter, such as the frame or upper front fork tri- ple clamp (and not, for example, to rubber-mounted handlebars or turn signals, or parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfac...

  • Page 13: Description

    2-1 1 2 description eau10410 left view 3 5 9 8 7 6 10 11 1 4 2 1. Battery (page 6-28) 2. V-belt air filter element (left) 3. Helmet holder (page 3-21) 4. Rear storage compartment (page 3-22) 5. Grab bar (page 5-2) 6. Engine oil filler cap (page 6-11) 7. Sidestand (page 3-26) 8. Engine oil drain bolt...

  • Page 14: Description

    Description 2-2 1 2 3 4 5 6 7 8 9 eau10420 right view 3 6 7 1 5 4 2 1. Owner’s tool kit (page 6-2) 2. Fuel tank cap (page 3-17) 3. Air filter element (page 6-15) 4. Windshield (page 3-24) 5. Fuses (page 6-30) 6. V-belt air filter element (right) 7. Centerstand (page 6-26) 59c-9-e1.Book 2 ページ ２０１２年６月...

  • Page 15: Description

    Description 2-3 2 3 4 5 6 7 8 9 eau10430 controls and instruments 4 2 3 6 7 8 1 11 9 5 10 12 1. Rear brake lever (page 3-14) 2. Left handlebar switches (page 3-12) 3. Rear brake lock lever (page 3-15) 4. Speedometer (page 3-5) 5. Multi-function display (page 3-5) 6. Tachometer (page 3-5) 7. Right ha...

  • Page 16

    3-1 1 2 3 4 5 6 7 8 9 instrument and control functions eau10977 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing:  a code re-registering key (with a red bow)  two sta...

  • Page 17

    Instrument and control functions 3-2 2 3 4 5 6 7 8 9 ference. Eau10472 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Tip be sure to use the standard key (black bow) for ...

  • Page 18

    Instrument and control functions 3-3 1 2 3 4 5 6 7 8 9 the left. 2. Push the key in from the “off” po- sition, and then turn it to “lock” while still pushing it. 3. Remove the key. To unlock the steering push the key in, and then turn it to “off” while still pushing it. Eau34341 (parking) the steeri...

  • Page 19

    Instrument and control functions 3-4 2 3 4 5 6 7 8 9 light comes on when the key is turned to “on”, and goes off after traveling at a speed of 10 km/h (6 mi/h) or higher. If the abs warning light:  does not come on when the key is turned to “on”  comes on or flashes while riding  does not go off ...

  • Page 20

    Instrument and control functions 3-5 1 2 3 4 5 6 7 8 9 eau11601 speedometer the speedometer shows the riding speed. When the key is turned to “on”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir- cuit. Eau11872 tachometer the...

  • Page 21

    Instrument and control functions 3-6 2 3 4 5 6 7 8 9 the multi-function display is equipped with the following:  a fuel meter  a coolant temperature meter  an odometer  two tripmeters (which show the distance traveled since they were last set to zero)  a fuel reserve tripmeter (which shows the ...

  • Page 22

    Instrument and control functions 3-7 1 2 3 4 5 6 7 8 9 minutes. 5. Push the left set button and then release it to start the clock. Odometer and tripmeter modes pushing the left set button switches the display between the odometer mode and the tripmeter modes in the follow- ing order: odo  trip 1 ...

  • Page 23

    Instrument and control functions 3-8 2 3 4 5 6 7 8 9 fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards “e” (empty) as the fuel level decreases. When the fuel level reaches the bottom segment near “e”, the fuel level warn- ing indicator...

  • Page 24

    Instrument and control functions 3-9 1 2 3 4 5 6 7 8 9 then goes off. 3. If the oil change indicator does not come on, have a yamaha dealer check the electrical circuit. V-belt replacement indicator “v-belt” this indicator flashes every 20000 km (12500 mi) when the v-belt needs to be replaced. After...

  • Page 25

    Instrument and control functions 3-10 2 3 4 5 6 7 8 9 ture display “air”, the average fuel con- sumption mode “ave_ _._ mpg” and the instantaneous fuel consumption mode “mpg” in the following order: air  ave_ _._ mpg  mpg  air ambient temperature display this display shows the ambient tem- peratu...

  • Page 26

    Instrument and control functions 3-11 1 2 3 4 5 6 7 8 9 instantaneous fuel consumption mode the instantaneous fuel consumption display can be set to either “km/l” or “l/ 100 km” (except for the uk). For the uk only: the instantaneous fuel consumption is displayed “mpg”.  when the display is set to ...

  • Page 27

    Instrument and control functions 3-12 2 3 4 5 6 7 8 9 from starting. 2. If the engine starts, turn it off and try starting the engine with the standard keys. 3. If one or both of the standard keys do not start the engine, take the vehicle, the code re-registering key and both standard keys to a yama...

  • Page 28

    Instrument and control functions 3-13 1 2 3 4 5 6 7 8 9 right eau12360 pass switch “pass” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push t...

  • Page 29

    Instrument and control functions 3-14 2 3 4 5 6 7 8 9 eau44911 front brake lever the front brake lever is located on the right side of the handlebar. To apply the front brake, pull this lever toward the throttle grip. The front brake lever is equipped with a position adjusting dial. To adjust the di...

  • Page 30

    Instrument and control functions 3-15 1 2 3 4 5 6 7 8 9 with the “ ” mark on the rear brake le- ver. Eau12962 rear brake lock lever this vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals, railroad crossings, etc. To lock the rear ...

  • Page 31

    Instrument and control functions 3-16 2 3 4 5 6 7 8 9 eau54000 abs (for abs models) the yamaha abs (anti-lock brake system) features a dual electronic con- trol system, which acts on the front and rear brakes independently. Operate the brakes with abs as you would conventional brakes. If the abs is ...

  • Page 32

    Instrument and control functions 3-17 1 2 3 4 5 6 7 8 9 eau13175 fuel tank cap to remove the fuel tank cap 1. Open the lid by pulling the lever up. 2. Insert the key into the lock and turn it clockwise. The lock will be re- leased and the fuel tank cap can be removed. To install the fuel tank cap 1....

  • Page 33

    Instrument and control functions 3-18 2 3 4 5 6 7 8 9 eau13221 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. ...

  • Page 34

    Instrument and control functions 3-19 1 2 3 4 5 6 7 8 9 leaded fuel will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that contain- ing methanol. Gasohol containing ethanol can be used if the ethanol con- tent does not ...

  • Page 35

    Instrument and control functions 3-20 2 3 4 5 6 7 8 9 eau13932 seat to open the seat 1. Place the scooter on the center- stand. 2. Insert the key into the main switch, and then turn it counterclockwise to “open”. Tip do not push inward when turning the key. 3. Fold the seat up. To close the seat 1. ...

  • Page 36

    Instrument and control functions 3-21 1 2 3 4 5 6 7 8 9 3. Slide the backrest forward or back- ward to the desired position. 4. Install and securely tighten the backrest bolts. 5. Close the seat. Eau46300 helmet holder the helmet holder is located under the seat. A helmet holding cable is provid- ed...

  • Page 37

    Instrument and control functions 3-22 2 3 4 5 6 7 8 9 eau52221 storage compartments front storage compartment a to open the storage compartment, pull the lid as shown. Warning! Do not store heavy items in this compart- ment. [ewa11161] to close the storage compartment, push the lid into the original...

  • Page 38

    Instrument and control functions 3-23 1 2 3 4 5 6 7 8 9 storage compartment accumulates heat when exposed to the sun and/ or the engine heat, do not store any- thing susceptible to heat, consum- ables or flammable items inside it. To avoid humidity from spreading through the storage compartment, wra...

  • Page 39

    Instrument and control functions 3-24 2 3 4 5 6 7 8 9 eau52211 windshield to suit the rider’s preference, the wind- shield height can be changed to one of two positions. To adjust the windshield height 1. Remove the screw access covers by removing the quick fasteners. 2. Remove the windshield by rem...

  • Page 40

    Instrument and control functions 3-25 1 2 3 4 5 6 7 8 9 6. Tighten the screws to the specified torque. Warning! A loose wind- shield could cause an accident. Be sure to tighten the screws to the specified torque. [ewa15510] 7. Place the screw access covers, and then install the quick fasten- ers. Ea...

  • Page 41

    Instrument and control functions 3-26 2 3 4 5 6 7 8 9 eau46021 shock absorber assembly warning ewa10221 this shock absorber assembly con- tains highly pressurized nitrogen gas. Read and understand the fol- lowing information before handling the shock absorber assembly.  do not tamper with or attemp...

  • Page 42

    Instrument and control functions 3-27 1 2 3 4 5 6 7 8 9 eau45052 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions.  it prevents starting when the side- stand is up, but neither brake is ap-...

  • Page 43

    Instrument and control functions 3-28 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? With the engine still off...

  • Page 44

    4-1 1 2 3 4 5 6 7 8 9 for your safety – pre-operation checks eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to ...

  • Page 45

    For your safety – pre-operation checks 4-2 2 3 4 5 6 7 8 9 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add specified brake fluid to specified level...

  • Page 46

    5-1 1 2 3 4 5 6 7 8 9 operation and important riding points eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to...

  • Page 47

    Operation and important riding points 5-2 2 3 4 5 6 7 8 9 light, or indicators remains on, see pages 3-3, 3-5, 3-8, 3-9 or 3-11 for the corresponding warning light, indica- tor light or indicator circuit check. For abs models: the abs warning light should come on when the main switch is turned to “o...

  • Page 48

    Operation and important riding points 5-3 1 2 3 4 5 6 7 8 9 eau16780 acceleration and deceleration the speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in direction (a). To reduce the speed, turn the throt- tle grip in direction (b). Eau16793 b...

  • Page 49

    Operation and important riding points 5-4 2 3 4 5 6 7 8 9 eau16820 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption:  avoid high engine speeds during acceleration.  avoid high engine speeds with no load...

  • Page 50

    Operation and important riding points 5-5 1 2 3 4 5 6 7 8 9 eau17213 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10311  since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touc...

  • Page 51

    6-1 2 3 4 5 6 7 8 9 periodic maintenance and adjustment eau17244 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, ...

  • Page 52

    Periodic maintenance and adjustment 6-2 1 2 3 4 5 6 7 8 9 eau17391 owner’s tool kit the owner’s tool kit is located under the seat. (see page 3-20.) the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of prevent...

  • Page 53

    Periodic maintenance and adjustment 6-3 2 3 4 5 6 7 8 9 eau46861 tip  the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead.  from 50000 km (30000 mi), repeat the maintenance intervals starting from...

  • Page 54

    Periodic maintenance and adjustment 6-4 1 2 3 4 5 6 7 8 9 eau1770e general maintenance and lubrication chart no. Item check or maintenance job odometer reading annual check 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) 1 air filter element • replace....

  • Page 55

    Periodic maintenance and adjustment 6-5 2 3 4 5 6 7 8 9 11 * drive belt • check belt condition. • replace if damaged. • check belt tension. • adjust if necessary. Every 10000 km (6000 mi) until 40000 km (24000 mi), and every 5000 km (3000 mi) thereafter 12 * drive pulley and drive axle • lubricate. ...

  • Page 56

    Periodic maintenance and adjustment 6-6 1 2 3 4 5 6 7 8 9 23 * cooling system • check coolant level and vehicle for coolant leakage. • change coolant. Every 3 years 24 * v-belt • replace. When the v-belt replacement indicator flashes [every 20000 km (12500 mi)] 25 * front and rear brake switches • c...

  • Page 57

    Periodic maintenance and adjustment 6-7 2 3 4 5 6 7 8 9 eau38262 tip  engine air filter and v-belt air filters • this model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • the engine air filter element...

  • Page 58

    Periodic maintenance and adjustment 6-8 1 2 3 4 5 6 7 8 9 eau18771 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau52011 panel a to remo...

  • Page 59

    Periodic maintenance and adjustment 6-9 2 3 4 5 6 7 8 9 to install the panel place the panel in the original position, and then install the quick fastener. Panel b to remove the panel remove the screws, and then pull the panel upward. To install the panel place the panel in the original position, an...

  • Page 60

    Periodic maintenance and adjustment 6-10 1 2 3 4 5 6 7 8 9 to install the panel place the panel in the original position, and then install the screws. Eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha deale...

  • Page 61

    Periodic maintenance and adjustment 6-11 2 3 4 5 6 7 8 9 installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Eau1985c engine oil and oil filter cartridge the engin...

  • Page 62

    Periodic maintenance and adjustment 6-12 1 2 3 4 5 6 7 8 9 off. 3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 5. Check the o-ring for damage and replace it if necessary....

  • Page 63

    Periodic maintenance and adjustment 6-13 2 3 4 5 6 7 8 9 tip make sure that the o-ring is properly seated. 8. Install the new oil filter cartridge, and then tighten it to the specified torque with a torque wrench. 9. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to ...

  • Page 64

    Periodic maintenance and adjustment 6-14 1 2 3 4 5 6 7 8 9 been reached), the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time. Eau20070 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be c...

  • Page 65

    Periodic maintenance and adjustment 6-15 2 3 4 5 6 7 8 9 er by removing the screw. 5. Open the coolant reservoir cap, add coolant to the maximum level mark, and then close the reservoir cap. Warning! Remove only the coolant reservoir cap. Never attempt to remove the radiator cap when the engine is h...

  • Page 66

    Periodic maintenance and adjustment 6-16 1 2 3 4 5 6 7 8 9 4. Insert a new air filter element into the air filter case. Notice: make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the...

  • Page 67

    Periodic maintenance and adjustment 6-17 2 3 4 5 6 7 8 9 eau21384 checking the throttle grip free play the throttle grip free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the inner edge of the throttle grip. Periodi- cally check the throttle grip free play and, if necessary, have a yamaha deal...

  • Page 68

    Periodic maintenance and adjustment 6-18 1 2 3 4 5 6 7 8 9 weight of rider, passenger, car- go, and accessories approved for this model. Warning ewa10511 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection the tires must be checked before each r...

  • Page 69

    Periodic maintenance and adjustment 6-19 2 3 4 5 6 7 8 9 ageing. Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use. Warning ewa16100  the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the ...

  • Page 70

    Periodic maintenance and adjustment 6-20 1 2 3 4 5 6 7 8 9 eau50860 checking the front and rear brake lever free play front rear there should be no free play at the brake lever ends. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14211 a soft or spongy feeling in th...

  • Page 71

    Periodic maintenance and adjustment 6-21 2 3 4 5 6 7 8 9 eau53031 adjusting the rear brake lock cable rear brake lock cable adjustment may be required if the rear brake lock lever does not hold properly. When the rear brake lock lever is not in use, the rear brake lock cable length should mea- sure ...

  • Page 72

    Periodic maintenance and adjustment 6-22 1 2 3 4 5 6 7 8 9 eau22311 checking the front and rear brake pads front brake rear brake the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Each brake pad is provided with a w...

  • Page 73

    Periodic maintenance and adjustment 6-23 2 3 4 5 6 7 8 9 eau22581 checking the brake fluid level before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid level with the top of the reservoir level. Replenish the brake fluid if necessary. Front brake rear brake ...

  • Page 74

    Periodic maintenance and adjustment 6-24 1 2 3 4 5 6 7 8 9 eau22731 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the tip after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as...

  • Page 75

    Periodic maintenance and adjustment 6-25 2 3 4 5 6 7 8 9 eau23114 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated by a yamaha dealer at the intervals speci- fied in the periodic ...

  • Page 76

    Periodic maintenance and adjustment 6-26 1 2 3 4 5 6 7 8 9 eau23213 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- al-to-metal contact surfaces should be lubricated if necessary. Warnin...

  • Page 77

    Periodic maintenance and adjustment 6-27 2 3 4 5 6 7 8 9 notice eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau45511 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the ste...

  • Page 78

    Periodic maintenance and adjustment 6-28 1 2 3 4 5 6 7 8 9 eau52042 battery the battery is located under front stor- age compartment a. (see page 3-22.) this model is equipped with a vrla (valve regulated lead acid) battery. There is no need to check the electro- lyte or to add distilled water. Howe...

  • Page 79

    Periodic maintenance and adjustment 6-29 2 3 4 5 6 7 8 9 to charge the battery have a yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. ...

  • Page 80

    Periodic maintenance and adjustment 6-30 1 2 3 4 5 6 7 8 9 eau54020 replacing the fuses the main fuse box and the fuse box, which contains the fuses for the individ- ual circuits, are located under panel a. (see page 6-8.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn ...

  • Page 81

    Periodic maintenance and adjustment 6-31 2 3 4 5 6 7 8 9 for xp500 for xp500a 3. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. 1. Spare fuse 2. Parking lig...

  • Page 82

    Periodic maintenance and adjustment 6-32 1 2 3 4 5 6 7 8 9 eau52231 replacing the headlight bulb this model is equipped with a halogen bulb headlights. If the headlight bulb burns out, replace it as follows. Notice eca10650 take care not to damage the follow- ing parts:  headlight bulb do not touch...

  • Page 83

    Periodic maintenance and adjustment 6-33 2 3 4 5 6 7 8 9 eau24181 tail/brake light this model is equipped with an led-type tail/brake light. If the tail/brake light does not come on, have a yamaha dealer check it. Eau52320 replacing a front turn signal light bulb 1. Place the scooter on the center- ...

  • Page 84

    Periodic maintenance and adjustment 6-34 1 2 3 4 5 6 7 8 9 eaut1330 rear turn signal light bulb if a rear turn signal light does not come on, have a yamaha dealer check the electrical circuit or replace the bulb. Eau24313 replacing the license plate light bulb 1. Remove the license plate light unit ...

  • Page 85

    Periodic maintenance and adjustment 6-35 2 3 4 5 6 7 8 9 eau52050 replacing an auxiliary light bulb 1. Remove panel a. (see page 6-8.) 2. Remove the auxiliary light socket (together with the bulb) by pulling it out. 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the sock...

  • Page 86

    Periodic maintenance and adjustment 6-36 1 2 3 4 5 6 7 8 9 heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 59c-9-e1.Book 36 ページ ２０１２年６月２６日 火曜日 午前１１時３３分.

  • Page 87

    Periodic maintenance and adjustment 6-37 2 3 4 5 6 7 8 9 eau42503 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compre...

  • Page 88

    Periodic maintenance and adjustment 6-38 1 2 3 4 5 6 7 8 9 engine overheating warning ewat1040  do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has c...

  • Page 89: Scooter Care and Storage

    7-1 2 3 4 5 6 7 8 9 scooter care and storage eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleanin...

  • Page 90: Scooter Care and Storage

    Scooter care and storage 7-2 1 2 3 4 5 6 7 8 9 plenty of water, as it is harmful to plastic parts.  do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasol...

  • Page 91: Scooter Care and Storage

    Scooter care and storage 7-3 2 3 4 5 6 7 8 9 er to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted surfaces. 7. Let the scooter dry completely be- fore storing or covering it. Warning ewa10942 contaminants on the brakes or tires can cause loss of c...

  • Page 92: Scooter Care and Storage

    Scooter care and storage 7-4 1 2 3 4 5 6 7 8 9 stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and the spark plugs. B. Pour a t...

  • Page 93: Specifications

    8-1 2 3 4 5 6 7 8 9 specifications eau50916 dimensions: overall length: 2200 mm (86.6 in) overall width: 775 mm (30.5 in) overall height: 1420/1475 mm (55.9/58.1 in) seat height: 800 mm (31.5 in) wheelbase: 1580 mm (62.2 in) ground clearance: 125 mm (4.92 in) minimum turning radius: 2800 mm (110.2 i...

  • Page 94: Specifications

    Specifications 8-2 1 2 3 4 5 6 7 8 9 rear tire: type: tubeless size: 160/60r15 m/c 67h manufacturer/model: dunlop/gpr-100l manufacturer/model: bridgestone/bt012r loading: maximum load: xp500 198 kg (437 lb) xp500a 194 kg (428 lb) * (total weight of rider, passenger, cargo and accessories) tire air p...

  • Page 95: Specifications

    Specifications 8-3 2 3 4 5 6 7 8 9 engine trouble warning light: led abs warning light: xp500a led immobilizer system indicator light: led fuses: main fuse: 40.0 a headlight fuse: 20.0 a signaling system fuse: 15.0 a ignition fuse: 7.5 a parking lighting fuse: 10.0 a radiator fan fuse: 15.0 a fuel i...

  • Page 96: Consumer Information

    9-1 1 2 3 4 5 6 7 8 9 consumer information eau48612 identification numbers record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Vehicle identif...

  • Page 97: Index

    Index a abs (for abs models) .............................3-16 abs warning light (for abs models) ..........3-3 acceleration and deceleration ................... 5-3 air filter element, replacing ...................... 6-15 anti-theft alarm (optional) ........................ 3-12 auxiliary light bu...

  • Page 98: Index

    Index v valve clearance .......................................6-17 vehicle identification number .....................9-1 w wheel bearings, checking........................6-27 wheels .....................................................6-19 windshield .................................................

  • Page 99

    U59ce1_hyoshi.Indd 3 2012/07/09 16:11:14.

  • Page 100

    Printed in japan 2012.07-0.4×1 ! (e) printed on recycled paper u59ce1_hyoshi.Indd 4 2012/07/09 16:11:16.