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Yamaha tmax 530 Owner's Manual

Other manuals for tmax 530: Owner's Manual

Summary of tmax 530

  • Page 1

    Xp500 motorcycle 2pw-28199-e1 owner’s manual read this manual carefully before oper- ating this vehicle. Xp500 xp500a.

  • Page 2

    Q read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Eau72660

  • Page 3: Introduction

    Introduction eau10114 welcome to the yamaha world of motorcycling! As the owner of the xp500/xp500a, you are benefiting from yamaha’s vast expe- rience and newest technology regarding the design and manufacture of high-qual- ity products, which have earned yamaha a reputation for dependability. Plea...

  • Page 4: Important Manual Information

    Important manual information eau63350 particularly important information is distinguished in this manual by the following notations: *product and specifications are subject to change without notice. Eau10201 this is the safety alert symbol. It is used to alert you to potential personal injury hazard...

  • Page 5: Table of Contents

    Table of contents safety information ............................1-1 further safe-riding points ................ 1-5 description ........................................2-1 left view .......................................... 2-1 right view........................................ 2-2 controls and in...

  • Page 6: Table of Contents

    Table of contents checking and lubricating the throttle grip and cable.................7-25 lubricating the front and rear brake levers................................7-25 checking and lubricating the centerstand and sidestand .........7-26 checking the front fork ..................7-26 checking the...

  • Page 7: Safety Information

    1-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 safety information eau1026b be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your scooter. Scooters are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding tech...

  • Page 8: Safety Information

    Safety information 1-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 help you to avoid an accident. • we recommend that you prac- tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con- trols. Many accidents have been caused by error of th...

  • Page 9: Safety Information

    Safety information 1-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poison- ing, leave the area immediately, get fresh air, and seek medical treat- ment. Do not run engine indoors. Even if you try to ventilat...

  • Page 10: Safety Information

    Safety information 1-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 position to test the products that these aftermarket companies produce. Therefore, yamaha can neither en- dorse nor recommend the use of ac- cessories not sold by yamaha or modifications not specifically recom- mended by yamaha, even if sold an...

  • Page 11: Safety Information

    Safety information 1-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 transporting the scooter be sure to observe following instruc- tions before transporting the scooter in another vehicle. Remove all loose items from the scooter. Point the front wheel straight ahead on the trailer or in the truck bed, and choke...

  • Page 12: Description

    2-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 description eau63371 left view 1. Battery (page 7-28) 2. Helmet holder (page 4-17) 3. Rear storage compartment (page 4-18) 4. Grab bar (page 6-3) 5. Engine oil filler cap (page 7-10) 6. Sidestand (page 4-22) 7. Engine oil drain bolt (page 7-10) 8. Engine oil leve...

  • Page 13: Description

    Description 2-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63391 right view 1. Owner’s tool kit (page 7-2) 2. Fuel tank cap (page 4-14) 3. Air filter element (page 7-15) 4. Windshield (page 4-19) 5. Fuses (page 7-29) 6. Centerstand (page 7-26) 3 6 1 5 4 2 2pw-9-e1.Book 2 ページ ２０１５年９月１０日 木曜日 午後５時１７分.

  • Page 14: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63401 controls and instruments 1. Rear brake lever (page 4-12) 2. Left handlebar switches (page 4-10) 3. Rear brake lock lever (page 4-12) 4. Speedometer (page 4-2) 5. Multi-function display (page 4-3) 6. Tachometer (page 4-3) 7. Right handlebar sw...

  • Page 15: Smart Key System

    3-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 smart key system eau61663 smart key system the smart key system enables the ve- hicle to be operated without using a mechanical key. Warning ewa14704 keep implanted pacemakers or cardiac defibrillators, as well as other electric medical devices away from the vehi...

  • Page 16: Smart Key System

    Smart key system 3-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 notice eca15763 the smart key system uses weak ra- dio waves. The smart key system may not work in the following situa- tions. The smart key is placed in a lo- cation exposed to strong radio waves or other electromagnetic noise there are faciliti...

  • Page 17: Smart Key System

    Smart key system 3-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 or cannot communicate with the vehicle, all switches will be tempo- rarily disabled. Placing the smart key in the front or rear storage compartment may block communication between the smart key and the vehicle. If the rear trunk is locked with th...

  • Page 18: Smart Key System

    Smart key system 3-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 the mechanical key are both lost or damaged, and there is no record of the identification number, the entire smart key system will need to be replaced. Tip the identification number can also be found on the inside of the smart key it- self. Notic...

  • Page 19: Smart Key System

    Smart key system 3-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip you can register up to six smart keys for the same vehicle. See a yamaha dealer regarding spare smart keys. Eau61673 smart key when the smart key is turned on and brought within range, the smart key system allows you to operate the vehi- cle ...

  • Page 20: Smart Key System

    Smart key system 3-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to use the mechanical key press the release button on the smart key body to extend the mechanical key. When finished, simply fold the mechan- ical key back into place. Tip the mechanical key is used for the fuel tank cap, the front storage compar...

  • Page 21: Smart Key System

    Smart key system 3-7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 damaged or contaminated by dirt. Do not touch the internal cir- cuits and terminals. This may cause malfunctions. Do not apply excessive force to the smart key when replacing the battery. Make sure the battery is in- stalled correctly. Confirm th...

  • Page 22: Smart Key System

    Smart key system 3-8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau61633 vehicle power on and steering lock release 1. With the smart key on and in oper- ating range, press the “on/ ” switch for one second. 2. Upon authentication of the smart key, the beeper will sound twice, the smart key system indicator li...

  • Page 23: Smart Key System

    Smart key system 3-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau61693 powering off the vehicle to turn the vehicle power off (and stop the engine if it is running), with the smart key on and within operating range, press the “off/lock” switch. Upon authentification of the smart key, the beeper will sound o...

  • Page 24: Smart Key System

    Smart key system 3-10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau61612 how to lock the steering after moving the vehicle to a safe park- ing place, turn off the power of the vehi- cle. Turn the handlebars fully to the left and then press the “off/lock” switch for at least one second. Tip if the steering lo...

  • Page 25: Smart Key System

    Smart key system 3-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip make sure the seat is properly closed before starting off. In case of an emergency, the seat can be opened with a mechanical key. (see page 7-38.) eau61593 parking mode the steering is locked, and the hazard lights and turn signal lights can...

  • Page 26: Indicator Lights and Warning

    4-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 instrument and control functions eau49398 indicator lights and warning lights eau11032 turn signal indicator lights “ ” and “ ” each indicator light will flash when its corresponding turn signal lights are flashing. Eau11081 high beam indicator light “ ” this ind...

  • Page 27: Tip

    Instrument and control functions 4-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 check the brake system and electri- cal circuits as soon as possible. Tip if the start switch is pushed while the engine is running, the abs warning light will come on, but this is not a malfunction. The abs warning light may come...

  • Page 28: Tachometer

    Instrument and control functions 4-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63551 tachometer the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the vehicle power is turned on, the tachometer needle will sweep once across the r/min range a...

  • Page 29: Tip

    Instrument and control functions 4-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 the multi-function display is equipped with the following: a fuel meter a coolant temperature meter an odometer two tripmeters a fuel reserve tripmeter a self-diagnosis device a clock an ambient temperature display a fuel consumpt...

  • Page 30: Tip

    Instrument and control functions 4-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 the odometer shows the total distance traveled by the vehicle. The tripmeters show the distance trav- eled since they were last reset. The fuel reserve tripmeter shows the distance traveled since the fuel level warning indicator c...

  • Page 31: Fuel Meter

    Instrument and control functions 4-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 been reset. Fuel meter the fuel meter indicates the amount of fuel in the fuel tank. The display seg- ments of the fuel meter disappear to- wards “e” (empty) as the fuel level decreases. When the fuel level reaches the bottom segm...

  • Page 32: “V-Belt”

    Instrument and control functions 4-7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1. Set the engine stop switch to “ ” and turn the power of the vehicle on. 2. Check that the oil change indicator comes on for a few seconds and then goes off. 3. If the oil change indicator does not come on, have a yamaha dealer ...

  • Page 33: Tip

    Instrument and control functions 4-8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 for the uk: push the “reset” button to switch the display between the ambient tempera- ture display “air”, the average fuel con- sumption mode “ave_ _._ mpg” and the instantaneous fuel consumption mode “mpg” in the following order...

  • Page 34: Tip

    Instrument and control functions 4-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 instantaneous fuel consumption mode this mode calculates the current fuel consumption rate of the vehicle every few seconds. For the uk: the instantaneous fuel consumption is displayed “mpg”. When the display is set to “km/l”, the...

  • Page 35: Handlebar Switches

    Instrument and control functions 4-10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau1234h handlebar switches left right eau12361 pass switch “pass” press this switch to flash the headlight. Eau12401 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12461 turn signal ...

  • Page 36: Notice

    Instrument and control functions 4-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard. Notice eca10062 do not use the hazard lights for an extended length of time with the en- gine not running, otherwise the bat- ...

  • Page 37: Rear Brake Lever

    Instrument and control functions 4-12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau44922 rear brake lever the rear brake lever is located at the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar grip. The rear brake lever is equipped with a position adjusting dial. To adjus...

  • Page 38: Abs (For Abs Models)

    Instrument and control functions 4-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63591 abs (for abs models) the yamaha abs (anti-lock brake system) features a dual electronic con- trol system, which acts on the front and rear brakes independently. Operate the brakes with abs as you would conventional brake...

  • Page 39: Fuel Tank Cap

    Instrument and control functions 4-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63691 fuel tank cap to remove the fuel tank cap 1. Open the lid by pulling the lever up. 2. Insert the mechanical key into the lock and turn it clockwise. The lock will be released and the fuel tank cap can be removed. To inst...

  • Page 40: Fuel

    Instrument and control functions 4-15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau13222 fuel make sure there is sufficient gasoline in the tank. Warning ewa10882 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these ...

  • Page 41: Gasohol

    Instrument and control functions 4-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that contain- ing methanol. Gasohol containing et...

  • Page 42: Adjusting The Rider Backrest

    Instrument and control functions 4-17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63600 adjusting the rider backrest the rider backrest can be adjusted to the three different positions shown. Adjust the backrest as follows. 1. Open the seat. (see page 3-10.) 2. Remove the backrest bolts. 3. Slide the backre...

  • Page 43: Storage Compartments

    Instrument and control functions 4-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63510 storage compartments front storage compartment to open the storage compartment when it is locked, insert the mechanical key into the lock, turn it clockwise, and then pull the lever up and towards you to slide the storag...

  • Page 44: Notice

    Instrument and control functions 4-19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 locked inside and the smart key system may not operate normally. Notice eca15963 do not leave the seat open for an extended period of time, oth- erwise the light may cause the battery to discharge. Since the storage compartment m...

  • Page 45: Warning! A Loose Wind-

    Instrument and control functions 4-20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3. Remove the rubber caps. 4. Install the rubber caps in the de- sired position. 5. Install the windshield to the de- sired position by installing the screws. 6. Tighten the screws to the specified torque. Warning! A loose wind- ...

  • Page 46: Rear View Mirrors

    Instrument and control functions 4-21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau39672 rear view mirrors the rear view mirrors of this vehicle can be folded forward or backward for park- ing in narrow spaces. Fold the mirrors back to their original position before rid- ing. Warning ewa14372 be sure to fold...

  • Page 47: Sidestand

    Instrument and control functions 4-22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau15306 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-of...

  • Page 48: Warning

    Instrument and control functions 4-23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the vehicle power on. 4. Keep the front or rear brake applied. 5. Push the “on/ ” switch. Does the engine star...

  • Page 49: Auxiliary Dc Jack

    Instrument and control functions 4-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau49453 auxiliary dc jack warning ewa14361 to prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary dc jack is not being used. Notice eca15432 the accessory connected to the auxili...

  • Page 50: Warning

    5-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 for your safety – pre-operation checks eau63440 inspect your vehicle each time you use it to make sure the vehicle is in safe oper- ating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa...

  • Page 51

    For your safety – pre-operation checks 5-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • correct if necessary. 7-17, 7-19 brake levers • make sure that operation is smooth. • lubricate lever pivoting points if ne...

  • Page 52: Warning

    6-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 operation and important riding points eau15952 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10272 failure to familiarize yourself with the contr...

  • Page 53: Starting The Engine

    Operation and important riding points 6-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau61552 starting the engine notice eca10251 see page 6-5 for engine break-in in- structions prior to operating the ve- hicle for the first time. In order for the ignition circuit cut-off system to enable starting, the sides-...

  • Page 54: Starting Off

    Operation and important riding points 6-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau45093 starting off 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand. 2. Sit astride the seat, and then ad- just the rear view mir...

  • Page 55: Braking

    Operation and important riding points 6-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau16794 braking warning ewa10301 avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. Railroad crossings, streetcar rails, iron plates on road con- struction ...

  • Page 56: Tips For Reducing Fuel

    Operation and important riding points 6-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau16821 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: avoid high engine speeds during acceleration. Avoid high engine speeds...

  • Page 57: Parking

    Operation and important riding points 6-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63740 parking when parking, turn the vehicle power off, and then turn the smart key off. Warning ewa10312 since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not lik...

  • Page 58: Warning

    7-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 periodic maintenance and adjustment eau17246 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of veh...

  • Page 59: Owner’S Tool Kit

    Periodic maintenance and adjustment 7-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau17303 emission controls not only function to ensure cleaner air, but are also vital to proper engine operation and maximum performance. In the following periodic maintenance charts, the services relat- ed to emissions contro...

  • Page 60: Tip

    Periodic maintenance and adjustment 7-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau46862 tip the annual checks must be performed every year, except if a kilometer- based maintenance, or for the uk, a mileage-based maintenance, is per- formed instead. From 50000 km (30000 mi), repeat the maintenance interva...

  • Page 61

    Periodic maintenance and adjustment 7-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau64031 general maintenance and lubrication chart no. Item 1 air filter element • replace. 2 * v-belt case air filter elements • clean. • replace. 3 * front brake • check operation, fluid level and vehicle for fluid leakage. •...

  • Page 62

    Periodic maintenance and adjustment 7-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13 * drive pulley and drive axle • lubricate. 14 * steering bearings • check bearing play and steering for roughness. • lubricate with lithium-soap- based grease. Every 20000 km (12000 mi) 15 * chassis fasteners • make sure tha...

  • Page 63: Tip

    Periodic maintenance and adjustment 7-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau38263 tip engine air filter and v-belt air filters • this model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • the engine air...

  • Page 64: Removing and Installing

    Periodic maintenance and adjustment 7-7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau18773 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau63780 ...

  • Page 65: Panel C

    Periodic maintenance and adjustment 7-8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3. Remove the panel as shown. To install the panel 1. Insert the tabs on the upper left and right sides of the panel. 2. Align the center and lower projec- tions and then push the panel into its original position. 3. Install th...

  • Page 66: Checking The Spark Plugs

    Periodic maintenance and adjustment 7-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to install the panel place the panel in the original position, and then install the screws. Eau19643 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by ...

  • Page 67: Tip

    Periodic maintenance and adjustment 7-10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. Tip if a torque wrench is not available when installing a spark plug, a good estimate of the correct t...

  • Page 68: Ment)

    Periodic maintenance and adjustment 7-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Place the ve...

  • Page 69: Tip

    Periodic maintenance and adjustment 7-12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip an oil filter wrench is available at a yamaha dealer. 7. Apply a thin coat of clean engine oil to the o-ring of the new oil filter cartridge. Tip make sure that the o-ring is properly seated. 8. Install the new oil filter ...

  • Page 70: Higher.

    Periodic maintenance and adjustment 7-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci- fication of “cd” or oils of a high- er quality than specified. In addition, do not use oils labeled “energy conserving ii” or high...

  • Page 71: Warning! Remove Only

    Periodic maintenance and adjustment 7-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4. Remove the coolant reservoir cov- er by removing the screw. 5. Remove the coolant reservoir cap, add coolant to the maximum level mark, and then install the reservoir cap. Warning! Remove only the coolant reservoir cap. Nev...

  • Page 72: Notice: Make

    Periodic maintenance and adjustment 7-15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau52031 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are ridi...

  • Page 73: Adjusting The Engine Idling

    Periodic maintenance and adjustment 7-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau33483 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm ...

  • Page 74: Valve Clearance

    Periodic maintenance and adjustment 7-17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau21402 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the interval...

  • Page 75: Warning

    Periodic maintenance and adjustment 7-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 warning ewa10512 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if ...

  • Page 76: Warning

    Periodic maintenance and adjustment 7-19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 warning ewa16101 the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the vehicle may be different, which could lead to an accident. Always make sure that the valve caps a...

  • Page 77: Checking The Front and Rear

    Periodic maintenance and adjustment 7-20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau50861 checking the front and rear brake lever free play front rear there should be no free play at the brake lever ends. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14212 a soft or spong...

  • Page 78: Cable

    Periodic maintenance and adjustment 7-21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau53032 adjusting the rear brake lock cable rear brake lock cable adjustment may be required if the rear brake lock lever does not hold properly. When the rear brake lock lever is not in use, the rear brake lock cable length ...

  • Page 79: Checking The Front and Rear

    Periodic maintenance and adjustment 7-22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau22312 checking the front and rear brake pads front brake rear brake the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Each brake pad is pr...

  • Page 80: Age.

    Periodic maintenance and adjustment 7-23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 clean the filler cap before re- moving. Use only dot 4 brake fluid from a sealed container. Use only the specified brake flu- id; otherwise, the rubber seals may deteriorate, causing leak- age. Refill with the same type of bra...

  • Page 81: Drive Belt Slack

    Periodic maintenance and adjustment 7-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau51991 drive belt slack the drive belt slack should be checked and adjusted by a yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Eau23098 checking and lubricating the cables the op...

  • Page 82: Checking and Lubricating The

    Periodic maintenance and adjustment 7-25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23115 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated by a yamaha dealer at the intervals speci- fied...

  • Page 83: Checking and Lubricating The

    Periodic maintenance and adjustment 7-26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23215 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if n...

  • Page 84: Checking The Steering

    Periodic maintenance and adjustment 7-27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau45512 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication ch...

  • Page 85: Battery

    Periodic maintenance and adjustment 7-28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63751 battery the battery is located behind the auxil- iary dc connector. (see page 4-24.) this model is equipped with a vrla (valve regulated lead acid) battery. There is no need to check the electro- lyte or to add distil...

  • Page 86: Ing The Battery, Connect The

    Periodic maintenance and adjustment 7-29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ing the battery, connect the positive lead before connecting the negative lead. [eca21910] 4. After installation, make sure that the battery leads are properly con- nected to the battery terminals. Notice eca16531 always keep ...

  • Page 87: For Xp500

    Periodic maintenance and adjustment 7-30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 for xp500 for xp500a for xp500a 3. Turn the vehicle power on and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows 1. Signaling system fuse 2. Ignition fuse 3. Parking...

  • Page 88: Headlights

    Periodic maintenance and adjustment 7-31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 again, have a yamaha dealer check the electrical system. Eau64070 headlights this model is equipped with led-type headlights. If a headlight does not come on, have a yamaha dealer check its electrical cir- cuit. Notice eca1658...

  • Page 89: Auxiliary Lights

    Periodic maintenance and adjustment 7-32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau54502 auxiliary lights this model is equipped with led-type auxiliary lights. If an auxiliary light does not come on, have a yamaha dealer check it. Eau24182 tail/brake light this model is equipped with an led- type tail/br...

  • Page 90: Light Bulb

    Periodic maintenance and adjustment 7-33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau52322 replacing a front turn signal light bulb 1. Place the scooter on the center- stand. 2. Remove the turn signal light bulb socket (together with the bulb) by turning it counterclockwise. 3. Remove the burnt-out bulb by ...

  • Page 91: Replacing The License Plate

    Periodic maintenance and adjustment 7-34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau24314 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the license plate light bulb socket (together with the bulb) by pulling it out. 3. Remove the burnt-out b...

  • Page 92: Tip

    Periodic maintenance and adjustment 7-35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 correctly? (see page 3-6.) is the smart key being used in a lo- cation with strong radio waves or other electromagnetic noise? (see page 3-1.) are you using the smart key that is registered to the vehicle? Is the vehicle batte...

  • Page 93: Troubleshooting Charts

    Periodic maintenance and adjustment 7-36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63470 troubleshooting charts starting problems or poor engine performance 1. Fuel there is enough fuel. There is no fuel. Check the battery. Supply fuel. The engine turns over quickly. The engine turns over slowly. The engi...

  • Page 94: Engine Overheating

    Periodic maintenance and adjustment 7-37 1 2 3 4 5 6 7 8 9 10 11 12 13 14 engine overheating warning ewat1041 do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the...

  • Page 95: Emergency Mode

    Periodic maintenance and adjustment 7-38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau61545 emergency mode when the smart key is lost, damaged, or its battery has discharged, the vehi- cle can still be turned on and the engine started. You will need a mechanical key and the smart key system identification nu...

  • Page 96: Tip

    Periodic maintenance and adjustment 7-39 1 2 3 4 5 6 7 8 9 10 11 12 13 14 light will start to flash. Release the “seat open/ ” switch after the smart key system indicator light flashes once. The first digit of the identification number has been set as “1”. Push and hold the “seat open/ ” switch agai...

  • Page 97: Scooter Care and Storage

    8-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 scooter care and storage eau37834 matte color caution notice eca15193 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical pr...

  • Page 98: Scooter Care and Storage

    Scooter care and storage 8-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 structed. Also, thoroughly rinse the area off with water, immedi- ately dry it, and then apply a cor- rosion protection spray. Improper cleaning can damage plastic parts (such as cowlings, panels, windshields, headlight lenses, meter lens...

  • Page 99: Scooter Care and Storage

    Scooter care and storage 8-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 cleaning the windshield avoid using any alkaline or strong acid cleaner, gasoline, brake fluid, or any other solvent. Clean the windshield with a cloth or sponge dampened with a mild detergent, and then wash it off thor- oughly with water...

  • Page 100: Scooter Care and Storage

    Scooter care and storage 8-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau36554 storage short-term always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust sys- tem are cool before covering the scoot- er. Notice eca10821...

  • Page 101: Scooter Care and Storage

    Scooter care and storage 8-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 storing the scooter. 2pw-9-e1.Book 5 ページ ２０１５年９月１０日 木曜日 午後５時１７分.

  • Page 102: Specifications

    9-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 specifications eau69993 dimensions: overall length: 2200 mm (86.6 in) overall width: 775 mm (30.5 in) overall height: 1420/1475 mm (55.9/58.1 in) seat height: 800 mm (31.5 in) wheelbase: 1580 mm (62.2 in) ground clearance: 125 mm (4.92 in) minimum turning radius:...

  • Page 103: Specifications

    Specifications 9-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 front tire: type: tubeless size: 120/70r15m/c 56h manufacturer/model: dunlop/gpr-100f m rear tire: type: tubeless size: 160/60r15m/c 67h manufacturer/model: dunlop/gpr-100 m loading: maximum load: 193 kg (425 lb) (xp500a) 196 kg (432 lb) (xp500) * ...

  • Page 104: Specifications

    Specifications 9-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 turn signal indicator light: led engine trouble warning light: led abs warning light: led (xp500a) smart key system indicator light: led fuse(s): main fuse: 40.0 a headlight fuse: 10.0 a signaling system fuse: 15.0 a ignition fuse: 7.5 a parking li...

  • Page 105: Consumer Information

    10-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 consumer information eau53562 identification numbers record the vehicle identification num- ber, engine serial number, and the model label information in the spaces provided below. These identification numbers are needed when registering the vehicle with the aut...

  • Page 106: Consumer Information

    Consumer information 10-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau26501 model label the model label is affixed to the inside of the rear storage compartment. (see page 4-18.) record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a ya...

  • Page 107: Index

    11-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 index a abs (for abs models)...........................4-13 abs warning light (for abs models)........4-1 acceleration and deceleration .................6-3 air filter element, replacing....................7-15 auxiliary dc jack ....................................

  • Page 108: Index

    Index 11-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 t tachometer............................................. 4-3 tail/brake light....................................... 7-32 throttle grip and cable, checking and lubricating ........................................... 7-25 throttle grip free play, checking....

  • Page 110

    Printed in japan 2015.10–0.5×1 ! (e) printed on recycled paper original instructions.