Yamaha tmax XP500A Owner's Manual

Other manuals for tmax XP500A: Owner's Manual, Owner's Manual, Service Manual, Owner's Manual

Summary of tmax XP500A

  • Page 1

    4b5-28199-e1 xp500a owner’s manual.

  • Page 2

    Declaration of conformity general manager of quality assurance div. 1 version up the norm of en60950 to en60950-1 to change company name 27 feb. 2006 1 mar. 2007 2 3 revision record no. Contents date to change contact person and integrate type-designation. 9 jun. 2005 date of issue: 1 aug. 2002 plac...

  • Page 3: Introduction

    Introduction eau10110 welcome to the yamaha world of motorcycling! As the owner of the xp500a, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take th...

  • Page 4: Important Manual Information

    Important manual information eau34111 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold. ● yamaha continually se...

  • Page 5: Important Manual Information

    Important manual information eau10200 xp500a owner’s manual ©2007 by yamaha motor co., ltd. 1st edition, november 2007 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..

  • Page 6: Table of Contents

    Table of contents safety information ...................1-1 further safe-riding points .................1-4 description ...................................2-1 left view ...........................................2-1 right view .........................................2-2 controls and instruments.......

  • Page 7: Table of Contents

    Table of contents replacing an auxiliary light bulb ....6-33 troubleshooting .............................6-34 troubleshooting charts ..................6-35 scooter care and storage ....7-1 matte color caution ..........................7-1 care .................................................7-1 st...

  • Page 8: Safety Information

    1-1 1 safety information eau10261 scooters are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the opera- tor. Every operator should know the following require- ments before riding this scooter. He or she should: ...

  • Page 9: Safety Information

    Safety information 1-2 1 ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for proper control. ● the operator should keep both hands on the handlebar and both feet on the footboard during operation t...

  • Page 10: Safety Information

    Safety information 1-3 1 when loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instabil...

  • Page 11: Safety Information

    Safety information 1-4 1 ● take care not to spill any gaso- line on the engine or exhaust system when refueling. ● never refuel while smoking or in the vicinity of an open flame. ● never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poi- sonous and may...

  • Page 12: Safety Information

    Safety information 1-5 1 and ankle so they do not flap), and a bright colored jacket. ● do not carry too much luggage on the scooter. An overloaded scoot- er is unstable..

  • Page 13: Safety Information

    Safety information 1-6 1.

  • Page 14: Description

    2-1 1 2 3 4 5 6 7 8 9 description eau10410 left view 3 5 10 9 8 7 6 11 1 4 2 1. Fuel tank cap (page 3-15) 2. V-belt air filter element (left) 3. Helmet holder (page 3-18) 4. Rear storage compartment (page 3-19) 5. Grab bar (page 5-2) 6. Chain drive oil filler cap (page 6-14) 7. Engine oil filler cap...

  • Page 15: Description

    Description 2-2 2 3 4 5 6 7 8 9 eau10420 right view 2 6 5 7 1 3 4 1. Owner’s tool kit (page 6-1) 2. Air filter element (page 6-17) 3. Battery (page 6-28) 4. Fuses (page 6-29) 5. Coolant level check window (page 6-15) 6. V-belt air filter element (right) 7. Centerstand (page 6-26).

  • Page 16: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 5 4 2 3 7 8 9 1 12 10 6 11 13 1. Rear brake lever (page 3-13) 2. Left handlebar switches (page 3-11) 3. Rear brake lock lever (page 3-14) 4. Coolant temperature gauge (page 3-6) 5. Speedometer (page 3-5) 6. Multi-function display (p...

  • Page 17

    3-1 2 3 4 5 6 7 8 9 instrument and control functions eau10974 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two stand...

  • Page 18

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 as they may cause signal inter- ference. Eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular...

  • Page 19

    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result i...

  • Page 20

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 high beam of the headlight is switched on. Eau43020 engine trouble warning light “ ” this warning light comes on when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self-diagno- sis sys...

  • Page 21

    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 eau11601 speedometer the speedometer shows the riding speed. When the key is turned to “on”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir- cuit. Eau44981 fuel gauge the f...

  • Page 22

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 eau12181 coolant temperature gauge with the key in the “on” position, the coolant temperature gauge indicates the temperature of the coolant. When the key is turned to “on”, the coolant temperature gauge needle will sweep once across the tempera...

  • Page 23

    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 the multi-function display is equipped with the following: ● a tachometer (which shows engine speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero) ● a...

  • Page 24

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 odometer and tripmeter modes pushing the “select” button switches the display between the odometer mode and the tripmeter modes in the following order: odo → trip-a → trip-b → oil trip → v-belt trip → odo when approximately 3.0 l (0.79 us gal) (...

  • Page 25

    Instrument and control functions 3-9 2 3 4 5 6 7 8 9 oil change indicator “oil” this indicator flashes at the initial 1000 km (600 mi), then at 5000 km (3000 mi) and every 5000 km (3000 mi) thereafter to indicate that the engine oil should be changed. After changing the engine oil, reset the oil cha...

  • Page 26

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 v-belt replacement indicator “v-belt” flashes (i.E. Before the periodic v-belt change interval has been reached), the indicator “v-belt” must be reset after the v-belt change for the next periodic v-belt change to be indicated at the correct ti...

  • Page 27

    Instrument and control functions 3-11 2 3 4 5 6 7 8 9 eau12331 anti-theft alarm (optional) this model can be equipped with an optional anti-theft alarm by a yamaha dealer. Contact a yamaha dealer for more information. Eau12347 handlebar switches left right eau12360 pass switch “pass” press this swit...

  • Page 28

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 leased, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. Eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ ...

  • Page 29

    Instrument and control functions 3-13 2 3 4 5 6 7 8 9 setting on the adjusting dial is aligned with the “ ” mark on the front brake le- ver. Eau44921 rear brake lever the rear brake lever is located at the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar grip. The...

  • Page 30

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 eau12962 rear brake lock lever this vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals, railroad crossings, etc. To lock the rear wheel push the rear brake lock lever to the l...

  • Page 31

    Instrument and control functions 3-15 2 3 4 5 6 7 8 9 note: ● the abs performs a self-diagno- sis test for a few seconds each time the vehicle first starts off after the main switch was turned on. During this test, a “clicking” noise can be heard from the front of the vehicle, and if either brake le...

  • Page 32

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 to install the fuel tank cap 1. Align the match marks, insert the fuel tank cap into the tank opening, and then push down on the cap. 2. Turn the key counterclockwise to the original position, and then re- move it. 3. Close the lid. Warning ewa...

  • Page 33

    Instrument and control functions 3-17 2 3 4 5 6 7 8 9 fuel may deteriorate painted surfac- es or plastic parts. Eau33520 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the ...

  • Page 34

    Instrument and control functions 3-18 1 2 3 4 5 6 7 8 9 to close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the scooter will be left un- attended. Note: make sure that the seat is properly se- cured before riding. Eau14340 hel...

  • Page 35

    Instrument and control functions 3-19 2 3 4 5 6 7 8 9 eau44992 storage compartments front storage compartments a and b to open a front storage compartment, slide the lever up, and then pull on the lever. To close the front storage compart- ments, push the lid into the original po- sition. Warning ew...

  • Page 36

    Instrument and control functions 3-20 1 2 3 4 5 6 7 8 9 note: ● some helmets cannot be stored in the rear storage compartment be- cause of their size or shape. ● do not leave your scooter unat- tended with the seat open. Caution: eca16080 keep the following points in mind when using the storage comp...

  • Page 37

    Instrument and control functions 3-21 2 3 4 5 6 7 8 9 eau44970 rear view mirrors the rear view mirrors of this vehicle can be folded backward for parking in nar- row spaces. Fold the mirrors back to their original position before riding. Warning ewa14371 be sure to fold the rear view mirrors back to...

  • Page 38

    Instrument and control functions 3-22 1 2 3 4 5 6 7 8 9 pair it if it does not function proper- ly. Eau45050 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions. ● it prevents starting when the...

  • Page 39

    Instrument and control functions 3-23 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? With the engine still off...

  • Page 40: Pre-Operation Checks

    4-1 1 2 3 4 5 6 7 8 9 pre-operation checks eau15593 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lo...

  • Page 41: Pre-Operation Checks

    Pre-operation checks 4-2 2 3 4 5 6 7 8 9 eau15605 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-16 engine oil ● check oil level in engine. ● if necessary, add recommended oil to specified level. ● check vehicle...

  • Page 42: Pre-Operation Checks

    Pre-operation checks 4-3 1 2 3 4 5 6 7 8 9 wheels and tires ● check for damage. ● check tire condition and tread depth. ● check air pressure. ● correct if necessary. 6-19, 6-21 brake levers ● make sure that operation is smooth. ● lubricate lever pivoting points if necessary. 6-25 centerstand, sidest...

  • Page 43

    5-1 2 3 4 5 6 7 8 9 operation and important riding points eau15970 warning ewa11250 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engin...

  • Page 44

    Operation and important riding points 5-2 1 2 3 4 5 6 7 8 9 ● engine trouble warning light ● abs warning light (for abs models) ● immobilizer system indicator light ● v-belt replacement indicator ● oil change indicator if a warning light, indicator light or indicator does not go off, see page 3-3 or...

  • Page 45

    Operation and important riding points 5-3 2 3 4 5 6 7 8 9 eau16780 acceleration and deceleration the speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in direction (a). To reduce the speed, turn the throt- tle grip in direction (b). Eau16792 bra...

  • Page 46

    Operation and important riding points 5-4 1 2 3 4 5 6 7 8 9 eau16820 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● avoid high engine speeds during acceleration. ● avoid high engine speeds with no lo...

  • Page 47

    Operation and important riding points 5-5 2 3 4 5 6 7 8 9 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch ...

  • Page 48

    6-1 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau17280 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubr...

  • Page 49

    Periodic maintenance and minor repair 6-2 2 3 4 5 6 7 8 9 a yamaha dealer perform it for you. Warning ewa10350 modifications not approved by yamaha may cause loss of perfor- mance and render the vehicle un- safe for use. Consult a yamaha dealer before attempting any chang- es..

  • Page 50

    Periodic maintenance and minor repair 6-3 1 2 3 4 5 6 7 8 9 eau1770a periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi...

  • Page 51

    Periodic maintenance and minor repair 6-4 2 3 4 5 6 7 8 9 9 * brake hoses ● check for cracks or damage. √ √ √ √ √ ● replace. Every 4 years 10 * wheels ● check runout and for damage. √ √ √ √ 11 * tires ● check tread depth and for damage. ● replace if necessary. ● check air pressure. ● correct if nece...

  • Page 52

    Periodic maintenance and minor repair 6-5 1 2 3 4 5 6 7 8 9 21 * fuel injection ● adjust engine idling speed and synchronization. √ √ √ √ √ √ 22 engine oil ● change. (see page 3-6.) √ when the oil change indicator flashes ● check oil level and vehicle for oil leakage. Every 5000 km (3000 mi) √ 23 en...

  • Page 53

    Periodic maintenance and minor repair 6-6 2 3 4 5 6 7 8 9 eau18680 note: ● air filter ● this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. ● the air filter element needs to be replaced more frequently ...

  • Page 54

    Periodic maintenance and minor repair 6-7 1 2 3 4 5 6 7 8 9 eau18771 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau45012 panel a to re...

  • Page 55

    Periodic maintenance and minor repair 6-8 2 3 4 5 6 7 8 9 panel b to remove the panel 1. Remove panel a. 2. Pull the rear view mirror rubber cover on each mirror upward, and then remove the rear view mirrors by removing the nuts. 3. Remove the screws, and then pull the panel outward. To install the ...

  • Page 56

    Periodic maintenance and minor repair 6-9 1 2 3 4 5 6 7 8 9 to install the panel 1. Place the panel in the original po- sition, and then install the screws. 2. Install panel c. Panel e to remove the panel remove the screws, and then pull the panel outward. To install the panel place the panel in the...

  • Page 57

    Periodic maintenance and minor repair 6-10 2 3 4 5 6 7 8 9 eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed...

  • Page 58

    Periodic maintenance and minor repair 6-11 1 2 3 4 5 6 7 8 9 eau19858 engine oil and oil filter cartridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and...

  • Page 59

    Periodic maintenance and minor repair 6-12 2 3 4 5 6 7 8 9 5. Check the washer and o-ring for damage and replace them if nec- essary. Note: skip steps 6–8 if the oil filter cartridge is not being replaced. 6. Remove the oil filter cartridge with an oil filter wrench. Note: an oil filter wrench is av...

  • Page 60

    Periodic maintenance and minor repair 6-13 1 2 3 4 5 6 7 8 9 9. Install the engine oil drain bolt, and then tighten it to the specified torque. 10. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Note: be sure to wipe off spilled oil on any pa...

  • Page 61

    Periodic maintenance and minor repair 6-14 2 3 4 5 6 7 8 9 periodic oil change to be indicated at the correct time. Eau19995 chain drive oil the chain drive oil should be changed as follows at the intervals specified in the periodic maintenance and lubrica- tion chart. 1. Place the vehicle on a leve...

  • Page 62

    Periodic maintenance and minor repair 6-15 1 2 3 4 5 6 7 8 9 8. If the chain drive oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. 9. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. Caution: eca15010...

  • Page 63

    Periodic maintenance and minor repair 6-16 2 3 4 5 6 7 8 9 3. If the coolant is at or below the minimum level mark, lift up the right floorboard mat as shown. 4. Remove the coolant reservoir cov- er by removing the screw. 5. Open the reservoir cap, add cool- ant to the maximum level mark, and then c...

  • Page 64

    Periodic maintenance and minor repair 6-17 1 2 3 4 5 6 7 8 9 coolant, have a yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. Warning ewa10380 never attempt to remove the radiator cap when the engine is hot. 6....

  • Page 65

    Periodic maintenance and minor repair 6-18 2 3 4 5 6 7 8 9 eau33482 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making t...

  • Page 66

    Periodic maintenance and minor repair 6-19 1 2 3 4 5 6 7 8 9 eau21401 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified i...

  • Page 67

    Periodic maintenance and minor repair 6-20 2 3 4 5 6 7 8 9 not exceed the specified maxi- mum load for the vehicle. ● do not carry along loosely packed items, which can shift during a ride. ● securely pack the heaviest items close to the center of the vehicle and distribute the weight evenly on both...

  • Page 68

    Periodic maintenance and minor repair 6-21 1 2 3 4 5 6 7 8 9 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each rid...

  • Page 69

    Periodic maintenance and minor repair 6-22 2 3 4 5 6 7 8 9 eau33473 adjusting the rear brake lock lever cable rear brake lock lever cable adjustment may be required if the rear brake lock lever does not hold properly. When the rear brake lock lever is not in use, the rear brake lock lever cable leng...

  • Page 70

    Periodic maintenance and minor repair 6-23 1 2 3 4 5 6 7 8 9 point that the wear indicator almost touches the brake disc, have a yamaha dealer replace the brake pads as a set. Eau22493 rear brake pads 1. Remove the rear brake caliper by removing the bolts. 2. Check each rear brake pad for damage and...

  • Page 71

    Periodic maintenance and minor repair 6-24 2 3 4 5 6 7 8 9 enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake syst...

  • Page 72

    Periodic maintenance and minor repair 6-25 1 2 3 4 5 6 7 8 9 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart...

  • Page 73

    Periodic maintenance and minor repair 6-26 2 3 4 5 6 7 8 9 eau23212 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- al-to-metal contact surfaces should be lubricated if necessary. Warnin...

  • Page 74

    Periodic maintenance and minor repair 6-27 1 2 3 4 5 6 7 8 9 caution: eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau45510 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of t...

  • Page 75

    Periodic maintenance and minor repair 6-28 2 3 4 5 6 7 8 9 eau45030 battery the battery is located under panel b. (see page 6-7.) this model is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To ac...

  • Page 76

    Periodic maintenance and minor repair 6-29 1 2 3 4 5 6 7 8 9 necessary. 3. Fully charge the battery before in- stallation. 4. After installation, make sure that the battery leads are properly con- nected to the battery terminals. Caution: eca10630 ● always keep the battery charged. Storing a dischar...

  • Page 77

    Periodic maintenance and minor repair 6-30 2 3 4 5 6 7 8 9 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to chec...

  • Page 78

    Periodic maintenance and minor repair 6-31 1 2 3 4 5 6 7 8 9 eau23760 replacing the headlight bulb this model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Disconnect the headlight coupler, and then remove the bulb cover. 2. Unhook the headlight...

  • Page 79

    Periodic maintenance and minor repair 6-32 2 3 4 5 6 7 8 9 eau43040 tail/brake light if the tail/brake light does not come on, have a yamaha dealer check its electri- cal circuit or replace the bulb. Eau43050 replacing a front turn signal light bulb 1. Place the scooter on the center- stand. 2. Remo...

  • Page 80

    Periodic maintenance and minor repair 6-33 1 2 3 4 5 6 7 8 9 eau24310 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pull- ing it out. 4. Insert a n...

  • Page 81

    Periodic maintenance and minor repair 6-34 2 3 4 5 6 7 8 9 eau25880 troubleshooting although yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor st...

  • Page 82

    Periodic maintenance and minor repair 6-35 1 2 3 4 5 6 7 8 9 eau42500 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enou...

  • Page 83

    Periodic maintenance and minor repair 6-36 2 3 4 5 6 7 8 9 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has c...

  • Page 84: Scooter Care and Storage

    7-1 1 2 3 4 5 6 7 8 9 scooter care and storage eau37833 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cle...

  • Page 85: Scooter Care and Storage

    Scooter care and storage 7-2 2 3 4 5 6 7 8 9 cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following a...

  • Page 86: Scooter Care and Storage

    Scooter care and storage 7-3 1 2 3 4 5 6 7 8 9 warning ewa10940 ● make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or ac- etone, and wash the tires with warm water and a mild deter- gent. ● before op...

  • Page 87: Scooter Care and Storage

    Scooter care and storage 7-4 2 3 4 5 6 7 8 9 fuel from deteriorating. 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and the spark plugs. B. Pour a teaspoonful of engine oil into the spark plug bores. C. Install the spark p...

  • Page 88: Specifications

    8-1 1 2 3 4 5 6 7 8 9 specifications eau2633n dimensions: overall length: 2195 mm (86.4 in) overall width: 775 mm (30.5 in) overall height: 1445 mm (56.9 in) seat height: 800 mm (31.5 in) wheelbase: 1580 mm (62.2 in) ground clearance: 125 mm (4.92 in) minimum turning radius: 2800 mm (110.2 in) weigh...

  • Page 89: Specifications

    Specifications 8-2 2 3 4 5 6 7 8 9 caster angle: 25.00 ° trail: 92.0 mm (3.62 in) front tire: type: tubeless size: 120/70r15 m/c 56h manufacturer/model: dunlop/gpr-100f manufacturer/model: bridgestone/bt011f rear tire: type: tubeless size: 160/60r15 m/c 67h manufacturer/model: dunlop/gpr-100l manufa...

  • Page 90: Specifications

    Specifications 8-3 1 2 3 4 5 6 7 8 9 tail/brake light: 12 v, 5.0 w/21.0 w × 1 front turn signal light: 12 v, 21.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 auxiliary light: 12 v, 5.0 w × 2 license plate light: 12 v, 5.0 w × 1 meter lighting: led high beam indicator light: led turn signal indica...

  • Page 91: Consumer Information

    9-1 2 3 4 5 6 7 8 9 consumer information eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- c...

  • Page 92: Consumer Information

    Consumer information 9-2 1 2 3 4 5 6 7 8 9 eau26500 model label the model label is affixed to the inside of the rear storage compartment. (see page 3-19.) record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a yamaha dealer. 1. ...

  • Page 93: Index

    Index a abs (for abs models) .............................3-14 abs warning light (for abs models) ..........3-4 acceleration and deceleration ...................5-3 air filter element, replacing ......................6-17 anti-theft alarm (optional) ........................3-11 auxiliary light bulb,...

  • Page 94: Index

    Index v valve clearance ...................................... 6-19 vehicle identification number .................... 9-1 w wheel bearings, checking....................... 6-27 wheels .................................................... 6-21.

  • Page 96

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2007.11–0.5 ×2 ! (e) printed on recycled paper yamaha motor co., ltd. Printed in japan 2007.11–0.5 ×2 ! (e).