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Yamaha WaveRunner VX110 Deluxe Assembly Manual

Summary of WaveRunner VX110 Deluxe

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    Assembly manual waverunner f1k-28107-1g-11 lit-18666-00-36 *lit186660036* vx110 sport vx110 deluxe.

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    E waverunner vx110 sport/vx110 deluxe assembly manual ©2004 by yamaha motor corporation, usa 1st edition, october 2004 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, usa is expressly prohibited. Printed in usa p/n lit-18666-00-36.

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    E preface this assembly manual contains the informa- tion needed to assemble the yamaha water- craft correctly prior to delivery to the customer. Since some external parts of the watercraft have not been assemblied at the yamaha fac- tory for convenience of packing, assembly by the yamaha dealer is ...

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    E general torque specifications this chart specifies the torques for tightening standard fasteners with standard clean dry iso threads at room temperature. Torque specifications for special components or assemblies are given in applicable sections of this manual. To avoid causing warpage, tighten mu...

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    – 1 – e unpacking and checking carefully uncrate unit and inventory any missing or damaged parts. Note: for usa: if concealed damage is found during uncrating, refer to the yamaha warranty handbook, chapter 3. Documentation may be required for warranty reimbursement. Do not continue with uncrating o...

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    – 2 – e compartment diagram compartment part chart *1 : for california no. Part name q’ty part number 1 handlebar assembly 1 f1k-u155a-00 2 engine shut-off cord 1 ew2-68348-00 3 upper handlebar holder 2 eu0-23814-30 4 bolt 8 × 48 mm (0.31 × 1.89 in) 4 90119-089uu 5 pad 1 f1k-u142d-00 6 upper handleb...

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    – 3 – e no. Part name q’ty part number 16 washer 18 × 8 mm (0.71 × 0.31 in) 4 9299r-08200 17 nut 8 mm (0.31 in) 4 9572r-08300 18 rivet 4 90269-08801 19 storage compartment panel 1 f1k-u475f-01 20 flushing hose connector 1 67x-e2590-00 21 tool kit 1 f1b-65986-00 22 vinyl bag 1 eu0-65901-01 23 owner’s...

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    – 4 – e throttle cable installation exploded diagram installation chart step procedure/part name q’ty service points throttle cable installation follow “step” order for installation. 1 lower handlebar cover 1 2 screw 6 × 13 mm (0.24 × 0.51 in) 4 3 grommet 1 note: pass the throttle cable and handleba...

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    – 5 – e exploded diagram step procedure/part name q’ty service points 4 throttle cable 1 5 corrugated tube 1 6 handlebar switch 1 7 screw 5 × 25 mm (0.20 × 0.98 in) 2 note: align the handlebar switch projection with the hole on the handlebar. 1 2 3 4 5 3 3.7 n • m (0.37 kgf • m, 2.7 ft • ib) 5 3 5 6...

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    – 6 – e handlebar installation exploded diagram installation chart step procedure/part name q’ty service points handlebar installation follow “step” order for installation. 1 upper handlebar holder 2 note: the upper handlebar holder should be installed with the punched mark a forward. 2 bolt 8 × 48 ...

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    – 7 – e exploded diagram step procedure/part name q’ty service points 4 throttle cable 1 installation steps: • install the throttle cable end into the throt- tle lever. • fit the seal 1 into the groove in the bracket. • turn the adjuster 2 in/out until the speci- fied free play is obtained. Throttle...

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    – 8 – e steering pad installation exploded diagram installation chart *1 : for california step procedure/part name q’ty service points steering pad installation follow “step” order for installation. 1 pad 1 2 upper handlebar cover 1 3 screw 5 × 15 mm (0.20 × 0.59 in) 4 4 screw 4 × 9 mm (0.16 × 0.35 ...

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    – 9 – e rear view mirror installation exploded diagram installation chart step procedure/part name q’ty service points rear view mirror installation follow “step” order for installation. 1 left mirror (with seal) 1 2 right mirror (with seal) 1 3 washer 18 × 8 mm (0.71 × 0.31 in) 4 4 nut 8 mm (0.31 i...

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    – 10 – e exploded diagram step procedure/part name q’ty service points 6 storage compartment panel 1 note: before installing the storage compartment panel, fasten the buzzer lead, steering sensor lead, start switch lead, engine shut-off switch lead, and multifunction meter lead with a plastic tie 1....

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    – 11 – e service points rivet installation 1. Install: • rivets installing steps: • insert a rivet completely in the holes in both the storage compartment panel 1 and inner hull. • push in the rivet pin 2 until it clicks and is flush with the top of the rivet. Note: • to remove a rivet, push the riv...

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    – 12 – e battery installation exploded diagram installation chart step procedure/part name q’ty service points battery installation follow “step” order for installation. 1 battery 1 note: charge the battery before installing it. Refer to “predelivery check”. 2 battery breather hose 1 caution: make s...

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    – 13 – e predelivery check checking chart check elements checking points reference page throttle lever free play 7 oil tank engine oil 13 battery battery condition 16 steering system handlebar and jet thrust nozzle horizontal positions 18 shift system (deluxe model only) reverse gate position 19 oil...

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    – 14 – e • make sure that engine has enough oil but do not overfill. If there is too little oil, the engine can be damaged. If there is too much oil, the air filter can become saturated with oil, perma- nently damaging the filter and reduc- ing engine performance. Follow the checking procedure caref...

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    – 15 – e note: if the ambient temperature is 20 °c (68 °f) or less, warm up the engine for an addi- tional 5 minutes. • remove the oil filler cap 1, wipe the dip- stick 2 clean, and then screw the filler cap into the filler hole completely. • remove the filler cap again to check the oil level is bet...

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    – 16 – e battery warning battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. Electro- lyte contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidotes external: flush with water. Internal: drink large quantities of water or milk. Follow with milk of magnesia...

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    – 17 – e 2. Initial battery charging: • battery warning turn the battery charger on after the bat- tery is connected to the charger. The sparking by connecting the charging cable to the battery terminal can cause an explosion to the explosive gases coming out from the battery cells. Caution: always ...

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    – 18 – e steering cable 1. Check: • distance a, b out of specification → adjust. Difference of distances a and b: maximum 5 mm (0.2 in) checking steps: • set the control grip in the neutral position. • turn the handlebar lock to lock. • measure the distances a and b. • if the difference of distances...

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    – 19 – e shift cable (deluxe model only) 1. Check: • reverse gate stopper lever position incorrect → adjust. Checking steps: • set the shift lever to the reverse position. • check that the reverse gate 1 contacts the stopper 2. 2. Adjust: • shift cable joint adjustment steps: • loosen the locknut 1....

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    – 20 – e appendices service data *1 : pump octane number = (motor octane number + research octane number)/2 *2 : research octane number item unit vx110 sport/vx110 deluxe trolling speed: r/min 1,550–1,750 spark plug: type cr9eb gap mm (in) 0.7–0.8 (0.028–0.031) fuel and oil: fuel regular unleaded ga...

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    Yamaha motor corporation, usa printed in usa nov. 2004 – 0.0 × 1 cr (e).